Suzuki GSX-R1000 2007, Service Manual

Page: 422 / 549

8-88 CHASSIS
CLUTCH RELEASE CYLINDER
REASSEMBLY AND REMOUNTING
Reassemble the clutch release cylinder in the reverse order of
disassembly and by taking the following steps:
Specification and classification: DOT 4
Piston
Piston cup
Spring
Air bleeder valve
Bleeder cap
Clutch release cylinder body
• Apply grease to the clutch push rod end.
99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
• Remove the clutch release cylinder.
• Tighten each bolt to the specified torque.
"
Clutch hose union bolt : 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Air bleeder valve : 6.0 N·m (0.6 kgf-m, 4.5 lb-ft)
* Wash the clutch cylinder components with fresh
brake fluid before reassembly. Never use cleaning
solvent or gasoline to wash them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and piston to
be inserted into the bore.
* The seal washers should be replaced with the new
ones to prevent fluid leakage.
* Bleed air from the system after reassembling the
release cylinder. ( 2-26)