Suzuki GSX-R1000 2007, Service Manual

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ENGINE 3-1
ENGINE
CONTENTS
3
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE .......... 3- 2
ENGINE REMOVAL AND INSTALLATION................................................. 3- 3
ENGINE REMOVAL .............................................................................. 3- 3
ENGINE INSTALLATION ...................................................................... 3-10
ENGINE DISASSEMBLY ............................................................................. 3-15
ENGINE COMPONENTS INSPECTION
AND SERVICE ............................................................................................. 3-29
CYLINDER HEAD COVER.................................................................... 3-29
CMP SENSOR ....................................................................................... 3-29
PAIR REED VALVE............................................................................... 3-29
CAMSHAFT ........................................................................................... 3-30
CAM CHAIN TENSION ADJUSTER ..................................................... 3-32
CAM CHAIN TENSIONER..................................................................... 3-33
CAM CHAIN GUIDE .............................................................................. 3-33
CYLINDER HEAD AND VALVE............................................................ 3-33
CLUTCH ................................................................................................ 3-41
CLUTCH LIFTER................................................................................... 3-43
OIL PUMP.............................................................................................. 3-44
STARTER CLUTCH .............................................................................. 3-45
GENERATOR ........................................................................................ 3-45
WATER PUMP....................................................................................... 3-46
GEARSHIFT SYSTEM........................................................................... 3-46
OIL PRESSURE REGULATOR............................................................. 3-47
OIL STRAINER...................................................................................... 3-47
TRANSMISSION.................................................................................... 3-48
CYLINDER............................................................................................. 3-51
PISTON AND PISTON RING................................................................. 3-52
CRANKCASE ........................................................................................ 3-55
BALANCER SHAFT .............................................................................. 3-62
BALANCER SHAFT JOURNAL BEARING .......................................... 3-62
CRANKSHAFT AND CONROD ............................................................ 3-64
CRANKSHAFT JOURNAL BEARING .................................................. 3-68
CRANKSHAFT THRUST BEARING ..................................................... 3-71
ENGINE REASSEMBLY .............................................................................. 3-73