Suzuki GSX-R1000 2007, Service Manual

Page: 361 / 549

CHASSIS 8-27
INSTALLATION
Install the front fork in the reverse order of removal. Pay atten-
tion to the following points:
• Set the upper surface of the outer tube height
"
at 7.0 mm
(0.276 in) from the upper surface of the steering stem upper
bracket and tighten the front fork lower clamp bolts
to the
specified torque.
"
Front fork lower clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Tighten the front fork cap bolt to the specified torque and
recheck the front fork outer tube upper surface height
"
from
the upper surface of the steering stem upper bracket.
"
Front fork cap bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Position the handlebars on the upper bracket. ( 8-40)
• Tighten the front fork upper clamp bolt and handlebar
clamp bolt .
"
Front fork upper clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Handlebar clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Remount the front wheel. ( 8-14)
• Cable routing ( 10-17)
• Front brake hose routing ( 10-21)