AC Schnitzer AC S II Fitting Instructions Manual Download | Manualshive

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- F i t t i n g I n s t r u c t i o n s -

Hand Lever Type AC S II

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Summary of Contents for AC S II

Page 1: ...F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S II...

Page 2: ...t by trained personnel Before installation For installation protect the vehicle adequately against rolling away or falling over We recommend the use of the normal main stand or an original BMW assembl...

Page 3: ...itting the AC Schnitzer hand lever to BMW S 1000 R RR models 18 5 Fitting the AC Schnitzer hand lever to BMW R 1200 models 23 6 Fitting the AC Schnitzer hand lever to BMW S 1000 XR models 32 7 Fitting...

Page 4: ...ver 2 Clutch control lever 3 1 long and 1 short extension per lever 4 6 fixing bolts per lever 5 1 Torx angle driver only when a set is ordered Fitting Instructions Hand Lever Type AC S 2 Issue 04 201...

Page 5: ...5 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S II on BMW K 1200 1300 S R...

Page 6: ...To adjust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjustments are only performed...

Page 7: ...out of the brake lever Remove individual parts from brake lever Warning Parts are spring loaded Fig 5 Clean components inspect and grease lightly On vehicles BEFORE UP TO MY 2011 remove standard rotar...

Page 8: ...ressure piece and screw into the AC Schnitzer brake lever supplied as shown Fig 8 Refit the remaining components push rod and compression spring to the AC Schnitzer brake lever in the reverse order fr...

Page 9: ...djustment by screwing the pressure piece in 1 5 turns Fig 10 Remove fixing bolt by releasing and removing the fixing nut below the fitting Remove fixing bolt towards the top Fig 11 Press out bush usin...

Page 10: ...Place prepared lever on clutch fitting ensuring that the ball of the push rod perceptibly engages in the cup of the piston seat Fig 14 Guide bolt through bush and secure with new self locking nut 7Nm...

Page 11: ...11 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S 2 on BMW F 800 R S GS GT...

Page 12: ...adjust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjustments are only performed w...

Page 13: ...ke lever towards the outside being careful of the rubber sleeve Fig 5 Using a suitable tool e g Torx driver press the plain bush out of the brake lever Remove individual parts from brake lever Warning...

Page 14: ...c rotary adjuster back onto threaded piece as per standard Vehicles up to 2011 On vehicles after 2011 lightly grease the separately ordered pressure piece and screw fully into the AC Schnitzer brake l...

Page 15: ...Make basic adjustment by screwing the pressure piece in 1 5 turns Fig 10 On clutch side Push the rubber sleeve of the cable adjustment away from the adjustment unit Fig 11 Release plastic locknut ful...

Page 16: ...ever from vehicle Press out bush with a suitable tool e g Torx driver Warning Parts are spring loaded Clean and lightly grease components and prepare for assembly as shown Slide spring into the bore p...

Page 17: ...dard bolt and a new fixing washer 7 Nm Fig 17 Rethread clutch cable and set clutch pull play on left lock to 3mm play according to BMW specification Fig 18 Ensure that the unit is correctly fitted The...

Page 18: ...18 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S 2 on BMW S 1000 R RR...

Page 19: ...adjust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjustments are only performed wh...

Page 20: ...bore of the prepared AC Schnitzer brake lever and the bore for the push bolt Fig 5 Place AC Schnitzer lever on the vehicle ensuring that the push bolt of the pump slides in the lever deflection Screw...

Page 21: ...ob stands parallel to the slot in the fitting Fig 7 Remove clutch cable from hand fitting and standard clutch lever Fig 8 Release standard lock nut at fixing bolt and remove together with washer Remov...

Page 22: ...he fixing bolt Connect clutch cable and pretension knurled knob Set clutch play according to BMW specification with cold engine ensuring that the clutch play is present in all handlebar positions Chec...

Page 23: ...23 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S 2 on BMW R 1200 GS R RS LC...

Page 24: ...adjust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjustments are only performed wh...

Page 25: ...wisting counter clockwise remove from vehicle Fig 4 R 1200 GS only On both sides of the vehicle release the outer fixing bolt of the hand guards then remove hand guards from vehicle Fig 5 Release and...

Page 26: ...ew to pressure piece and retaining bolt Then heat grub screw hot air gun loosen and remove Unscrew pressure piece from retaining bolt counter clockwise counting and recording the number of turns Fig 8...

Page 27: ...ok through the fixing hole and check that the marking on the thread of the pressure bolt can be seen through the hole Coat grub screw lightly with medium strength thread lock screw in and tighten Then...

Page 28: ...paint Fig 13 R 1200 GS only Refit standard hand guard to original position To do this lightly coat the fixing bolts with medium strength thread lock Ensure that the brake system does not build up a pr...

Page 29: ...ng bolt and pressure piece heat grub screw hot air fan loosen and remove Unscrew pressure piece from retaining bolt counter clockwise counting and recording the number of turns Fig 17 Mark imprint of...

Page 30: ...thread of the pressure bolt can be seen through the hole Coat grub screw lightly with medium strength thread lock screw in and tighten Then seal the hex head of the grub screw with screw locking paint...

Page 31: ...ng nut with screw locking paint Fig 23 Ensure that the clutch system does not build up a prepressure from the pressure bolt not being correctly engaged check air gap Final work Function test of lighti...

Page 32: ...32 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S 2 on BMW S 1000 XR...

Page 33: ...adjust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjust ments are only performed w...

Page 34: ...and spacer Fig 4 Push mirror bolt rubber cap upward Release fix ing for the standard rear view mirror SW14 and remove mirror Remove aluminium plate and hand guard from vehicle Fig 5 From below Release...

Page 35: ...zer hand lever on the standard fitting Position standard fixing bolt and screw in 1 Nm Fig 8 From below Position standard fixing nut on bolt already screwed in and secure while holding the bolt from a...

Page 36: ...brake side Fig 10 Pull clutch lever and secure in the tensioned po sition using the 19 size fork wrench adjuster on the engine Fig 11 Release Bowden cable from adjuster and hand lever Fig 12 Fitting I...

Page 37: ...nderside of the standard clutch lever unscrew the Torx bolt on the switch control and remove the switch control from the hand lever Fig 14 Place the standard switch control in the same position on the...

Page 38: ...he Torx bolt 1Nm From below Place the standard washer and nut on the Torx bolt and tighten 6Nm Slightly pretension the adjuster on the gearbox using the size 19 spanner and connect the cable to the ha...

Page 39: ...e and secure Fig 20 Screw the standard mirror to the clutch fitting and secure Fig 21 Ensure that the microswitch es on the clutch con trol operate perfectly When riding ensure there is sufficient sep...

Page 40: ...40 F i t t i n g I n s t r u c t i o n s Hand Lever Type AC S 2 on BMW Scrambler...

Page 41: ...ust press the hand lever slightly forward in direction of travel and turn the adjustment lever clockwise counter clockwise as required AC Schnitzer recommends that adjust ments are only performed when...

Page 42: ...er on the vehicle fit greased fixing bolt and tighten fully Tightening torque 1Nm Place new nut on fixing bolt from below and tighten fully Counterhold fixing bolt Tightening torque for nut 6Nm Fig 5...

Page 43: ...tly wide screwdriver and remove Remove clutch lever from hand fitting Fig 7 Remove bush from clutch lever clean and grease Fig 8 Insert cleaned and greased bush in AC Schnitzer clutch lever Fig 9 Fitt...

Page 44: ...the bore of the bush Lubricate fixing bolt insert and tighten fully Tightening torque 1Nm Place new nut on fixing bolt from below and tighten fully Tightening torque for fixing bolt 6 Nm Fitting Instr...

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