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Siemens SITRANS FUH1010PVDX Operating Instructions Manual Download Page 71

3-1

Section 3

CQO:1010PVXFM-3

3.

HARDWARE INSTALLATION GUIDE

This section explains how to mount the flow display computer assembly and how to complete the Input/
Output wiring. In addition, it provides details on how to select a location and then install clamp-on trans-
ducers. Please refer to the engineering drawings located in Appendix B that provide important installation
information that does not appear in this section.

3.1

MOUNTING THE FUH1010DVX FLOW COMPUTER

The FUH1010PVX Flow Display Computer is shown below in the standard upright mounting position.
Please refer to Engineering Drawing 1010X-8 in Appendix B of this field manual for outline dimensions,
etc.

NOTE: All enclosure lids are secured with setscrews. This is required to maintain the explosion-

proof ratings. You will need a 1/16" hex key to remove and replace enclosure lids.

STANDARD UPRIGHT MOUNTING

Front Housing Cover

Set screws for
enclosure lid (1/16” hex)

Rear Housing
Cover

Magnetic Wand

To “Downstream” Transducer

To “Upstream” Transducer

1012CNF Series Cable

Customer’s Conduit Fitting
or Cable Gland

Cover Set Screw

Optional Local Temperature Sensor

or 1012EC Series Cable to Remote

Sensor

Summary of Contents for SITRANS FUH1010PVDX

Page 1: ...Ultrasonic flowmeters SITRANS FUH1010 IP65 NEMA 7 Compact Precision Volume 7ME3601 3 Operating Instructions September 2008 SITRANS F ...

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Page 3: ... the actual power supply module part number be checked for conformation to the power available in the field Before applying power to the unit you may visually confirm the part number of the power supply by re moving the front housing cover 2 Once the flowmeter s power supply type has been established and conforms to the available line power in the field the P8 power connector can be wired per the ...

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Page 5: ...ipment contains components that are susceptible to electrostatic discharge ESD Please observe ESD control measures during the handling and connection process FIELD MANUAL SITRANS FUH1010PVX PVDX NEMA 7 EXPLOSION PROOF TRANSIT TIME FLOWMETER Copyright 2008 Siemens Industry Inc All Rights Reserved Made in the USA ...

Page 6: ...Manual Changes NOTE For the latest updates and revisions to this field manual go to http support automation siemens com and check the Product Manual listing ...

Page 7: ...MANUAL ADDENDUM Manual Addendum September 2008 Copyright 2008 Siemens Industry Inc All rights reserved Made in the USA 1010FMA 57 Digital P Gen Applications Procedure Update ...

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Page 9: ...e PGEN signal cable is very long then the added cable capacitance may prevent reliable RTU pulse detection at or near 5000 Hz In this case it may be necessary to decrease the PGEN Pulses Unit Volume setting using the equation below MaxFlow MaxFreq UnitVolume Pulses Where MaxFreq Maximum desired frequency Hz MaxFlow Maximum flow rate Unit Volume second z For very low operating flow rates the pulse ...

Page 10: ...pulse output frequency and the entered PGEN Pulses Unit volume setting For PGEN setting 53 Pulses CU FT and a desired frequency 1000 Hz 1 Temporarily change flow rate units to CU FT SEC Use same volume units as Totalizer 2 Set AnCal 1000 53 18 868 CU FT SEC 3 1000 Hz frequency should now be observed on the PGEN output ...

Page 11: ...MANUAL ADDENDUM Manual Addendum September 2008 Copyright 2008 Siemens Industry Inc All rights reserved Made in the USA 1010FMA 58 Digital Damping Procedure Update For Gas Liquid Flowmeters ...

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Page 13: ...mber 1 or 2 on the keypad while in the Signal Graph Screen mode MinDamp Command Pressing the 1 key will cause MinDamp to appear on the command line at the lower left hand corner of the screen The number listed to the right of the command code represents the exponent in the FUG1010 exponential averaging routine where the larger the number the greater the digital averaging Pressing the key will incr...

Page 14: ...r Digital Damping Factor z Close proximity to pressure control valves which may generate in band acoustic noise z Very low acoustic signal levels ALC 40 z High electronic noise from variable frequency drives or other external equipment To access the Digital Damping Control using the Test Facilities Graph Screen proceed as follows 1 To use the Test Facilities Graph Screen you must have a working si...

Page 15: ...ting flow is present such as from a reciprocating compressor or for the purpose of diagnosing transient signal behavior A pulsating flow condition that generates more than 45 degrees of phase jitter will generally cause signal correlation problems when any digital averaging is used In this case it may be necessary to completely eliminate the digital averaging by reducing the Digital Damping Factor...

Page 16: ...mode press the 0 key on the keypad MaxDamp Command Pressing the 2 key will bring up the MaxDamp command The function of this parameter is similar to the MinDamp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the...

Page 17: ...igital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low 15 1 but only if the noise is determined to be asynchronous i e not associated with the transmit or flowmeter timing circuitry as shown in the signal example above where the baseline noise has a higher frequency than the true liquid signal...

Page 18: ...the Digital Damping reduces asynchronous noise Setting the Digital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior Apulsating flow condition that generates more than 45 degrees of phase jitter will generally cause signal correlation prob...

Page 19: ...um July 2002 1010FMA 4 FOR TECHNICAL ASSISTANCE FOR GENERAL INFORMATION Call 800 333 7421 Website www sea siemens com ia 631 231 3600 E mail info ultrasonicflow siemens com Fax 631 231 3334 Or sales ultrasonicflow siemens com E mail TSG ultrasonicflow siemens com Copyright 2008 Siemens Industry Inc All Rights Reserved Made in the USA ...

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Page 21: ... the site on the Calibration Diagnostic Data Sheet 2 SETUP PROCEDURE 2 1 Transducer Installation 2 1 1 Refer to the diagnostic data sheet to find the mounting mode Direct or Reflect used during the wet flow calibration Review the transducer installation guidelines in your 1010 field manual 2 1 2 Refer to the diagnostic data sheet for the transducer spacing index utilized during the flow calibratio...

Page 22: ...r to your 1010 field manual for instructions on setting zero flow NOTE Setting zero flow must be performed each time the transducers are installed The zero adjustment has no effect on the wet flow calibration data or the cali bration Kc factor 2 2 8 Using the arrow keys scroll to the Data Span Set Cal menu location Verify that the Kc calibration factor matches the value indicated on the diagnostic...

Page 23: ...elected for the water calibration 3 1 5 Re space the transducers to the index position indicated by the flowmeter 3 1 6 Scroll to the Install Completed menu cell and select Transfer Install from the option list NOTE If Transfer Install does not appear in the option list then either the Estimated Vs or the transducer size was improperly entered In this case recall the water calibration site and sta...

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Page 25: ...4 2 5 Choosing A Programming Interface 2 5 2 5 1 Overview Of The Magnetic Wand Interface 2 5 2 5 2 Overview Of The RS 232 Interface 2 5 2 6 Installation Menu Operation With The Magnetic Wand 2 6 2 6 1 Accessing And Leaving The Installation Menu 2 6 2 6 2 FUH1010PVX Installation Menu Structure 2 7 The Meter Type Menu 2 7 The Installation Menu Structure 2 7 Meter Facilities Menu 2 12 2 6 3 How To Us...

Page 26: ...ansducer Mounting Modes 3 5 3 3 4 Preparing The Pipe 3 6 3 3 5 Sonic Coupling Compound Recommendations 3 7 3 3 6 Reflect Mode Mounting Frames and Spacer Bar 3 8 3 3 7 Reflect Mode With Spacer Bar Only 3 9 3 3 8 Direct Mode Mounting Frames Spacer Bar and Spacing Guides 3 11 3 3 9 Using 1012T Mounting Tracks 3 15 Installing a 1012T Mounting Track in Reflect Mode 3 15 Installing a 1012T Mounting Trac...

Page 27: ...on Factor 4 10 Terminology Chart 4 11 Section 5 5 The FUH1010PVX Installation Menu 5 1 General Installation Menu Notes 5 1 5 1 The Chan Path Setup Menu 5 2 Chan Path Setup Menu Structure 5 2 5 1 1 How To Recall A Site Setup 5 2 5 1 2 How To Enable And Disable A Measurement Channel 5 3 5 1 3 How To Create Name A Site Setup 5 4 5 1 4 How To Enable Disable Site Security 5 4 5 1 5 How To Delete A Site...

Page 28: ...5 4 4 Reviewing The Spacing Method 5 25 5 4 5 How To Use The Spacing Offset 5 25 5 4 6 The Number Index Menu Cell 5 26 5 4 7 The Ltn Menu Cell 5 26 5 4 8 How To Use Install Complete 5 26 Force Transmit Procedure 5 28 5 4 9 The Empty Pipe Set Menu 5 30 How to Use the Actual MTY Command 5 30 How to Use the MTYmatic Command 5 31 How to Use the Set Empty Command 5 31 5 4 10 Zero Flow Adjust Menu 5 31 ...

Page 29: ...rm Levels 5 47 Hi Flow 5 48 Low Flow 5 48 High Viscosity cS 5 48 Low Viscosity cS 5 48 High Temperature 5 48 Low Temperature 5 48 Interface Vs m s 5 48 Aeration 5 48 Makeup Latch 5 49 5 7 3 Calibrate Flow Rate and Calibration Tables 5 50 Intrinsic 5 50 Kc Calibration 5 50 Kc Factor 5 51 Selecting Kc Factor 5 51 Calibration Tables 1 through 3 5 51 5 8 The Datalogger Setup Menu 5 52 The Datalogger S...

Page 30: ...ructure 5 67 Output Datalogger 5 67 Circular Memory 5 68 Est Log Time Left 5 69 Clear Datalogger 5 69 5 10 5 The Memory Control Menu 5 69 5 10 6 The Analog Output Trim Menu 5 70 Analog Output Trim Menu Structure 5 70 Current Output Trim Io1 Io2 5 70 Pgen Output Trim Single Channel models only 5 70 5 10 7 The RTD Calibrate Menu optional 5 71 RTD Calibration By Data Entry 5 71 Ice Bath RTD Calibrati...

Page 31: ...p Menu Items 6 7 The HF Menu Item 6 7 Using the HF Menu Item 6 7 Manual Adjustment Procedure 6 8 Automatic Adjustment 6 9 6 6 The Test Facilities Menu 6 10 Test Facilities Commands 6 11 Makeup 6 11 6 7 Troubleshooting Tips 6 11 Flow Computer Messages 6 11 6 8 Using The FUH1010PVX Reset Sequence 6 13 6 8 1 System Reset Using The Magnetic Wand 6 13 6 8 2 System Reset Using The RS 232 Interface 6 15 ...

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Page 33: ... 4 20 mA current loop The meter includes a conventional RS 232 I O port The main metering compartment is connected to the secondary housing by an aluminum pipe that provides a pass through for flow transducer and temperature sensor cabling The secondary housing provides screw on wire clamp terminals for flow and temperature sensors To maintain the NEMA 7 explosion proof rating all cabling and the ...

Page 34: ...rating system allows the factory template to be customized so as to suit user prefer ences This feature is particularly advantageous for users who may need to routinely re install the sys tem at different locations within a facility The system includes a comprehensive Diagnostic menu that provides real time flow and related data information on current operating conditions plus system test and reco...

Page 35: ...ertical mounting z Menu Lockout Switch prevents unauthorized access to site setup data z External power and control wiring located in a separate compartment utilizing a hazardous area compliant safety interface to flow and temperature optional transducers Integral Datalogger The FUH1010PVX provides an integral Datalogger that records user assigned data at a programmable log interval for later retr...

Page 36: ...as two completely independent single path flowmeters On single channel systems you do not get a choice of meter types since this requires two independent measurement channels DualPathFlow Dual Path Flow uses two measurement channels to achieve a single output via a virtual third channel The resultant data is the average of the two channels This meter type only supports clamp on or in line transit ...

Page 37: ...ference will also be af fected by the changing or refracting beam angle This makes it necessary for clamp on systems to continuously compute this angle since it is subject to varying degrees of refraction The flow computer derives the angle by knowing the fixed position of the transducers the dimensions of the pipe and the measured transit time Therefore the flow computer computes the beam angle r...

Page 38: ...where a limited upstream straight pipe run is available for transducer installation Reflect mounting automatically corrects for non axial flow or cross flow conditions When the exchange of sonic signals occur by reflection off the far pipe wall as shown above the average beam versus stream angle will be equivalent to that of an axial flow stream Another important consideration is that the ultrason...

Page 39: ...responsibility to operate this equipment safely Siemens cannot accept responsibility for any damage that may occur due to failure to observe any local safety rules If this equipment is used for a hazardous application high line pressure hostile liquid characteristics perilous atmosphere etc it is the user s responsibility to ensure that only properly trained personnel install and operate it 2 2 PO...

Page 40: ...ral Negative Gnd Negative 3 Ground Ground Ground Terminal 1010X 6SS2 1010X 6ZNS2 1010X 6ZPS2 Number Root Meter Number Transducer Support Relay Support Numeric Display Power Supply Option 1010X T2KNZPL2 S2 Safety Rating Option Language Option Typical Part Number Construction NOTE Power Supply Module P N label is located inside the front housing cover Power Supply Option Code Power Supply P N User S...

Page 41: ...uring normal operation 2 4 FLOWMETER INSTALLATION SUMMARY The FUH1010PVX is computerized instrumentation that requires you to perform hardware and software installation procedures to obtain operation As you will see in the following sections THe FUH1010PVX contains a hierarchical menu structure consisting of sub menus that contain individual menu locations we call menu cells The Installation Menu ...

Page 42: ... Diagram Temperature Sensor optional RS 232 I O Digital Input Output Analog Input Output Power Input Cables Flow Computer LCD Graphic Display optional Connect to Earth Ground To Upstream Transducer To Downstream Transducer 1 9 112 Gal Magnetic Wand v v v o v ...

Page 43: ...play provides five sensors Four of the sensors are used for directional navigation within the menu A symbol below each sensor shows the effective direction of the sensor The fifth magnetic sensor provides the ENTER function bullseye ENTER Sensor Right Arrow Sensor Down Arrow Sensor Up Arrow Sensor Left Arrow Sensor 2 X 16 Character LCD Display Panel Triggering Tip Magnetic Wand FUH1010PVX MAGNETIC...

Page 44: ... or stored site setup to be loaded into its active memory active memory will be explained later The first time you access the Installation Menu you can leave it only by saving a site or by turning the meter off After installing and activating a site use the ENTER sensor to toggle between the local flow display screen and the last accessed menu location TYPICAL MENU SCREEN AS IT APPEARS IN A COMMUN...

Page 45: ...structure For example triggering the Right Arrow from Meter Type changes the display to Chan Path Setup Similarly triggering the Left Arrow from Chan Path Setup moves you back to Meter Type Meter Type Single Channel Top level of Installation Menu Current Selection ENTER Target Symbol ENTER Switch THEMETERMENU Meter Type Dual Path Flow Chan Path Setup Ö Ö Dual Path Flow Chan Path Setup Recall Site ...

Page 46: ...y Fault Set Fault Memory Memory Delay s N A Flow Total Units Flow Vol Units Gallons US Liters Cubic Feet Cubic Meters Cubic Inches Cubic Cm Ounces U S Imperial Gal 31 0 GAL BBL 31 5 GAL BBL 42 0 GAL BBL 55 GAL Drum Acre feet Pounds Kilograms Tons Metric Tons Ft Sec Vel M Sec Vel Flow Time Units MIN HR Day SEC Flow Disp Range Autorange High Flow Disp Scale Gal MIN KGal MIN mGal MIN Total Vol Units ...

Page 47: ...y cS Max Temperature Min Temperature Set Alarm Levels Hi Flow Low Flow High Liquident Low Liquident High Viscosity cS Low Viscosity cS High Temperature Low Temperature Interface Vs m s Aeration Makeup Latch Calib Flowrate Site Disabled Calib Table 1 Index Variable 1 Calib Table 1 Table Active 1 Clear Table 1 Calib Table 2 see Calib Table 1 Calib Table 3 see Calib Table 1 Datalogger Setup Datalogge...

Page 48: ...ogger Events Relay 2 Relay 1 Spacing Empty Aeration Interface Flow Alarm Fault Alarm Memory Makeup I O Data Control Analog Out Setup Io1 I02 Vfo Vfo2 Vfab Vs Valc Vaer LiquIdent m s Viscosity T1 Iin1 Iin2 Relay Setup Relay 1 2 Off Power On High Liquident Low Liquident High Viscosity Low Viscosity Hi Temperature Low Temperature High Flow Low Flow Flow Alarm Fault Alarm Spacing Empty Ö Ú THE INSTALL...

Page 49: ...low Vel F S Total Vs m s Signal mV Valc Vaer Alarm Status AnCal HiFlow LoFlow Application Info TN uSec TL uSec DeltaT nSec Burst Sec accepted Last Makeup Makeup Status Liquid Data Temp 1 68 00 F Reynolds Site Disabled LiquIdent N A Pressure N A Viscosity cS N A Site Setup Data fx drive N burst length Ltn in Vfmax units Vs max m s Vs min m s Empty Samples Cycle Max Damping Min Damping HF Test Facil...

Page 50: ...n 1 Operate Single Chan Trim 1Khz RTD Calibrate RTD 1 User Cal Factory Clock Set Date Time RS 232 Setup Baud Rate Parity Data Bits Line Feed Network ID RTS Key Time System Info Version Reset Date Time Op System P N Checksum Code System Time Meter Facilities Preferred Units English Metric THE METER FACILITIES MENU Table Setups Pipe Table Create Edit Pipe Choose Pipe Class Choose Pipe Name Outer Dia...

Page 51: ... e g a pipe outer diameter z Provide an alphanumeric string e g a file name for a site setup This section explains how to use the Magnetic Wand to enter each type of data The conventions used with these instructions are z Menus Sub menus and menu cell names will be enclosed in square brackets e g Pipe Data Channel Enable z The following symbols will be used to represent the direction arrows and th...

Page 52: ...Data option list allows you to select any or all of the available data items for your reports As previously described you can use and to move the cursor through the list However when you use to select an item the cursor moves to the next item in the option list If you use to return to the item that you selected you will see that an asterisk appears next to that item to show that it is selected Unl...

Page 53: ...l sign of the number For example if you use or at the first position the value switches to a negative number z Use to leave the sign intact and move the cursor to the first number position This clears the current number as shown on the left hand figure below We will enter the number 4 500 Pipe OD in 4 5 Pipe Material Steel Cursor shown at third cursor position After entering the new value the scre...

Page 54: ...ist to 5 Use to register the new pipe outer diameter This moves the screen to the next menu cell Pipe Mate rial as shown in the right hand figure You can use to move back to Pipe OD to check that the flow computer accepted the new value z With the cursor at the first character position use to scroll through the character list until you see S Use to move the cursor to the second position Use to scr...

Page 55: ...ogram However note that for models with a local display screen the serial interface cable is an option NOTE If you use a DOS based communications program make sure that your PC is loading the ANSI SYS driver via your Config Sys start up file Set the RS 232 parameters to match those of the flowmeter see example of HyperTerminal screen on the next page NOTE Many newer Laptop PC s are not equipped wi...

Page 56: ...puter with the flowmeter The following typical example explains how to set up HyperTerminal NOTE Depending upon the Windows applications being used this setup procedure may vary 1 From the Windows desktop left click on the START button 2 Holding down the left mouse button move the highlight up to Programs then across to Accesso ries Slide the highlight down to HyperTerminal then release the left m...

Page 57: ...a check mark before the Append line feeds to incoming line ends dialog box When your screen looks like the example below left click the OK button 6 You will now see a blank terminal screen Next left click File on the top menu bar Drag the highlight down to Properties and then left click 7 Left click the Settings tab Expand the Emulation box by left clicking the Down Arrow on the right hand side Dr...

Page 58: ...e to place a shortcut to the connect icon on your desktop 2 7 3 ACCESSING THE INSTALLATION MENU Once the parameters are set HyperTerminal automatically initiates Command mode You will see a blank screen Press ENTER a few times until you see For Help on the screen Type question mark and then press ENTER to see a list of the available commands Use the MENU command type Menu and then press ENTER to a...

Page 59: ...e the Up Arrow and Down Arrow to switch between available display screens This is the current flow reading and flow units This would be a large graphic characters on the1010 screen This is the current measured liquid sonic velocity Vs This is the flow total display This is the name of the current active site setup The 1 indicates that measurement channel is currently active This is the current flo...

Page 60: ...creen RIGHT Arrow during Install Allows manual frequency selection LEFT Arrow Move left one menu cell Repeated LEFT Arrow exits Menu and Display screen L Ctrl L Exits Menu Toggle between Menu and Flow Display D Cntrl D Generate Datalogger report U Cntrl U Logger Display Page Advance ENTER Carriage Return Enter data and re enter menu from Flow Display screen Enter during Install Forced Transmit tes...

Page 61: ... flowmeter Lf on Turns on the Line Feed at the end of any text string sent by the flowmeter Lf off Turns off the Line Feed at the end of any text string sent by the flowmeter Provides a list of available Terminal Mode meter commands Transfer of Information from a FUS1010 1020 Flowmeter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive p...

Page 62: ...imiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word 2 7 5 DATA ENTRY USING THE RS 232 INTERFACE The following is a step by step example of how to enter data for a Single Channel FUH1010PVX flow computer using the RS 232 interface and a communications program Again don t let the size of the Installation Menu intimidate you Most menu ce...

Page 63: ...ll Menu Prompt Line Reverse Video Site indicates that this screen is from a single channel meter A dual channel model shows either Channel 1 or Channel 2 Site Name of currently active site setup EXPLANATIONS OF INSTALLATION MENU CALLOUTS Current Selected Meter Type Site indicates Single Channel Flowmeter operating mode selected MenuPromptLine When you select a menu cell a reverse text prompt appea...

Page 64: ... site setup or user modified table Menu cells that use these strings provide an 8 character max field for data entry Entering alphanumeric strings are easy since the FUH1010PVX responds to keys typed on your keyboard The following example uses the Create Name Site menu cell This is the first action required to begin a new site setup We will use the site name SITE1 See the screen below Note that th...

Page 65: ...a Relay Setup for your applica tion How to access this menu will be explained later Note that the menu name I O Data Control appears highlighted on the lower left of the screen Note also that the menu cell Relay Setup is high lighted Note that the right hand column has no data at this time Siemens Site 1 Recall Site Setup No Sites Channel Enable No Create Name Site SITE1 Site Security Off Flow Del...

Page 66: ... selections When you arrive at the last item on a list the next Down Arrow press brings you back to the top of the list This is because the option lists are of the wrap around type To select an option list item move the cursor to the item and then press the ENT key This places your selection at the top of the list and moves you out of the option list to the next menu cell Examine the screen below ...

Page 67: ...han one selection For instance the Datalogger Data option list allows you to select any or all of the available data items for your reports You can use the Up and Down Arrows to move the cursor through the list If you press ENT to select an item a plus sign appears next to that item The cursor remains so that you can make other selections To deselect a previously selected item move cursor next to ...

Page 68: ...l It accepts most defaults and only provides a data output on the local LCD display panel The first step is to create a new site setup NOTE Always begin a new installation by issuing the Create Name Site command This action prepares the flow computer for site programming by loading system defaults into the appropriate menu cells 2 9 1 HOW TO ACCESS THE CHANNEL SETUP MENU AND CREATE A SITE As shown...

Page 69: ...re the pipe s Outer Diameter OD and its Wall Thickness Here we will insert a pipe outer diameter of 9 00 and a pipe wall thickness of 0 29 as an example z Press the Left Arrow to leave Channel Setup Press the Down Arrow and then the Right Arrow to enter the Pipe Data menu z Move the highlight to Pipe OD in and then press the Right Arrow and then the Right Arrow Note that an equal sign appears befo...

Page 70: ... then press ENT Next move the highlight to Wall Thickness Press the Right Arrow type 0 29 and then press ENT The Pipe Data screen will show these changes as seen below Siemens Site 1 SITE1 Enter pipe Outer Diameter manually Pick Pipe Class Manual Entry Select Pipe Size N A Pipe OD in 0 500 Pipe Material Steel Wall Thickness 0 100 Liner Material None Liner Thickness 0 000 Pipe Data Siemens Site 1 S...

Page 71: ...X Flow Display Computer is shown below in the standard upright mounting position Please refer to Engineering Drawing 1010X 8 in Appendix B of this field manual for outline dimensions etc NOTE All enclosure lids are secured with setscrews This is required to maintain the explosion proof ratings You will need a 1 16 hex key to remove and replace enclosure lids STANDARD UPRIGHT MOUNTING Front Housing...

Page 72: ...ns software 17 D1 INPUT Input Signal to reset internal totalizer 18 D1 RETURN Input Signal return for totalizer reset 19 D2 INPUT Input Signal to freeze internal totalizer NOTOT 20 D2 RETURN ISOLATED DIGITAL COMMAND LINES Input Signal return for NOTOT command PIN SIGNAL FUNCTION NOTES 1 N C NOT DEFINED Reserved for future implementation 2 N C NOT DEFINED 3 Io1 ISOLATED LOOP RETURN Spannable 4 20 m...

Page 73: ... return CH 2 FUH1010PVDX INPUT OUTPUT WIRING TB1 PIN SIGNAL FUNCTION NOTES 1 Io2 ISOLATED LOOP RETURN Spannable 4 20mA output proportional to any available CH 2 2 Io2 ISOLATED LOOP SUPPLY data Variable assigned under menu controls See drawing 1010DX 7 Schematic A 3 Io1 ISOLATED LOOP RETURN Spannable 4 20 mA output proportional to any available data 4 Io1 ISOLATED LOOP SUPPLY variable assigned unde...

Page 74: ...ames have the following color codes for easy identification GOLD SIZE A GREEN SIZE D BLUE SIZE B BLACK SIZE E RED SIZE C The transducer part number located on the front face provides a more detailed identification For example the Part Number 1011PPS C2 means 3 3 2 SELECTING A LOCATION FOR CLAMP ON TRANSDUCERS z Locate the transducers downstream from the center of the longest available straight run...

Page 75: ... clock position for Reflect Mode or one transducer at nine o clock and one transducer at three o clock for Direct Mode Mounting on a vertical pipe is recom mended only if flow is in the upward direction When mounting on a vertical pipe flowing in a downward direction make sure there is sufficient back pressure in the system to maintain a full pipe 3 3 3 CLAMP ON TRANSDUCER MOUNTING MODES Siemens c...

Page 76: ... to at least one side of your pipe The mounting location must remain full even at zero flow z Decide on your mounting mode Direct or Reflect Always use Reflect Mode whenever possible You may only need to use Direct Mode if your pipe is plastic z After receiving the spacing dimensions from the Installation Menu prepare the pipe surface De grease the surface if necessary and remove any grit corrosio...

Page 77: ...emp range 255 F to 450 F atures 5 111 Permanent high temp couplant for plastic flow Room temperature vulcanizing transducers Temp range 255 F to 450 F silicone rubber 6 112 Permanent ambient temperature couplant for Room temperature vulcanizing plastic flow transducers Temp range 40 F silicone rubber to 250 F 7 113 Protective spray for providing corrosion resistance Spray on liquid Excellent to ex...

Page 78: ... larger pipes multiple lengths of straps can be linked together to surround pipe Space Bar Platform Clamping Screw Space Bar Front View Mounting Strap Adjusting screw Transducer shown in the 9 o clock position on pipe Mounting Frame Front View Metal Post Mounting Frame Spacer Bar Reference Hole Mounting Strap Transducer Clamping Screw Note optional 2nd Mounting Strap shown Larger pipes may need an...

Page 79: ...es 5 Reposition the assembly over the center of the prepared surfaces Tighten the mounting straps to seat the assembly firmly on the pipe Do not overtighten Apply a continuous 1 8 inch bead of cou pling compound to the center of the face of a transducer then slide it into the mounting frame but holding it away from making contact with the pipe until it butts up against the stop to keep from smeari...

Page 80: ...oose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of all debris and abrasive particles 5 Remove transducer from the spacer bar that was attached through the REF hole Put a mounting strap around the pipe and engage an end into the adjusting screw adjusting screw should be pointing up Apply a 1 8 inch continuous bead of couplant compound down t...

Page 81: ...mended way to mount Direct Mode transducers The mounting frame establishes the axial alignment of the transducers and allows you to remove and replace either transducer while preserving their exact mounting location For Direct Mode mounting you will use a spacer bar to establish the distance between transducers and a spacing guide to easily locate the transducers at the nine o clock and three o cl...

Page 82: ...ointing up Position frame in the middle of area you have cleaned and centered on the pipe with its angled end facing away from where the other frame will sit WRAPPING STRAP UNDER PIPE AND ATTACHING TO ADJUSTING SCREW 5 Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that the center of the tapered roller is centered...

Page 83: ...im at the overlapping end 9 Realign left edge of the guide with the transducer edge mark Line up both vertical edges of the guide and ensuring that it is snug around the pipe mark along the overlapping edge 10 Remove Mylar spacing guide and lay it out on a flat surface Either measure the exact distance half way between the overlap edge and the mark at the overlap or fold the guide from the overlap...

Page 84: ...w screw should be pointing up Position frame in the middle of area you have cleaned and centered on the pipe with its angled end facing away from where the other frame will sit and aligned with the edge and center marks on the guide Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that the center of the tapered roll...

Page 85: ...ing Track in Reflect Mode Paragraph 3 4 describes the Transducer Installation procedures that lead up to the automatic selection of transducers mounting mode and spacing method Examine the figure below which shows a typical Pick Install Xdcr menu screen Note the automatic assignment of model numbers for the transducer and mounting track plus the designation of the number index This example require...

Page 86: ...the transducers 1 2 inch on either side and half again the length front and back with a pencil or chalk Loosen and move the assembly away from marked area Prepare the two areas you marked by de greasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided Clean the pipe of all debris and abrasive part...

Page 87: ...ompts you to press ENT to finish the transducer install routine Note the reported number index You will be inserting an index pin into this hole and the reference hole Check to ensure that you have a matched set of transducers They both should have the same S N number but marked with either an A or B e g 100A and 100B 2 The Direct mount configuration uses two track rails one for each transducer in...

Page 88: ... position and move the transducer clamping screw over the transducer and tighten Insert the other index pin into the index hole see step 1 on the other track marked Direct Mode Spacing Insert the second transducer with its cable connector pointing away from the pin between the track rails on the right side of the pin and move the transducer left until it s stopped by the pin and then follow the sa...

Page 89: ...itored pipe using 992EMT series mount ing assemblies Apply a generous quantity of the thermal couplant provided to the tip of the sensor and attach it securely to the cleaned pipe surface with the proper mounting assembly Temperature mea surement anomalies resulting from variations in ambient temperature conditions can be minimized by insulating the pipe and sensor after clamp on installation is c...

Page 90: ...l installation and wiring of the RTD In order to produce the best possible tracking of the true liquid temperature try to make your installation conform to the notes on the installation drawing and these following tips Prepare the pipe surface by removing paint to expose bare metal and by smoothing out any remain ing rough spots Use the thermal couplant compound CC 117 between the face of the RTD ...

Page 91: ...help www siemens com 4 2 CONSIDERATIONS FOR CRITICAL APPLICATIONS All flowmeters depend on site flow conditions and proper installation to achieve precise critical flow measurements Unfavorable factors such as liquid non homogeneity or stratification and aeration cavi tation increase the possibility of reduced accuracy This applies to all flowmeters regardless of their design sophistication expens...

Page 92: ...perature range and degree of precision required Decide whether you need two independent flow channels or if you have to operate the system in dual path configuration for greater accuracy and flow profile aberration immunity Initial transducer size recommendations are based on your pipe outer diameter wall thickness and pipe material entries However you can override the meter recommendations to acc...

Page 93: ...bout 0 1 to 5 seconds Minimal data scatter approximately 0 01 to 0 03 ft sec is a natural by product of digital computation that extracts the extremely small difference in the up vs down sonic transit time Minimal data scatter will not influence the integrated flow total over periods as short as several minutes Naturally it will be a greater percent age of the reading when the meter measures extre...

Page 94: ...onal flowmeters cannot detect these rapid flow fluctuations since they are subject to unavoidable mechanical inertia The FUH1010 response speed is ideal for tracking fast flow transients However if this performance is unnecessary you can smooth the FUH1010 response time to suit any application FUH1010 Damping and Slewing Controls The FUH1010 can detect and display minute flow fluctuations that are...

Page 95: ...value Controlotron s Technical Service Department can provide reliable viscosity data for most liquids 4 4 5 LIQUID COMPATIBILITY Since our clamp on transducer systems never contact liquid the issue of liquid compatibility only applies to entrained gases or mineral solid content that might impair sonic signals Since the FUH1010 is de signed to measure flow using both transit time and Reflexor tech...

Page 96: ... VH temperature transducers for applications where the temperature exceeds 375 F but is less than 450 F Please refer to Section 4 for flow tube pressure and temperature ratings 4 5 OVERVIEW OF FUH1010PVX MEMORY RESOURCES The memory resources of the FUH1010PVX include both Read Only Memory ROM and battery backed Random Access Memory RAM The ROM memory contains the system operating instructions on l...

Page 97: ...ilities area of the menu as an aid in visualizing and maximizing the efficient utilization of your meter s memory re sources 4 6 REFERENCE TABLES The following tables provide reference data that may be required during the Site Setup Liquids Oils Vs m s Liquids Oils Vs m s Acetate Butyl n 1270 Ethanol 1180 Acetate Ethyl 1180 Ethylene Glycol 1620 Acetate Methyl 1150 Gasoline 1250 Acetate Propyl 1180...

Page 98: ...SOIL Sour Light Cycle Gas Oil 103 872 0 2701 1490 0 9300 119 00 0 00001 FO Fuel Oil 103 872 0 2701 1579 0 9850 1049 00 0 00001 HFO Heavy Fuel Oil 103 872 0 2701 Metal Vps in sec Metal Vps in sec Aluminum 120 000 Magnesium O 1 120 000 AL 1100 2S 121 000 Magnesium ZK 60A TS 120 000 AL 1100 0 2S0 122 000 Monel 107 000 AL 2014 14S 121 000 Molybdenum 132 000 AL 2024 T4 24ST 124 000 Nickel 118 000 AL 21...

Page 99: ...433 48 150 0 1553 64 280 0 1487 00 46 0 1438 20 152 0 1554 01 290 0 1476 00 48 0 1442 80 154 0 1554 32 300 0 1465 00 50 0 1447 27 156 0 1554 59 310 0 1453 00 52 0 1451 62 158 0 1554 80 320 0 1440 00 54 0 1455 85 160 0 1554 98 330 0 1426 00 56 0 1459 97 162 0 1555 07 340 0 1412 00 58 0 1463 97 164 0 1555 13 360 0 1383 00 60 0 1467 86 166 0 1555 15 370 0 1368 00 62 0 1471 64 168 0 1555 11 380 0 1353...

Page 100: ...95 0 8295 2166 0 8356 0 8356 2227 0 8417 0 8417 2287 0 8478 0 8478 2348 0 8539 0 8539 2410 0 8600 0 8600 2476 0 8661 0 8661 2558 0 8722 0 8722 2656 0 8783 0 8783 2759 0 8844 0 8844 2853 0 8905 0 8905 3077 0 8965 0 8965 3477 0 9026 0 9026 4006 0 9087 0 9087 4651 0 9148 0 9148 5678 0 9209 0 9209 7582 0 9270 0 9270 10000 0 9296 0 9296 13326 0 9331 0 9331 33832 0 9375 0 9375 97443 0 9420 0 9420 278428...

Page 101: ...s data items logged during operation You can view the Datalogger contents either on screen or trans mit it to an external device via the RS 232 serial port The amount of Datalogger memory depends on how many sites reside in Site Storage memory ENT Enter Key Use the ENT key to store a current numeric value or option list item Flow Display Computer Refers to the meter itself flowmeter refers to the ...

Page 102: ...ctionthatthemenucell controls Parameter Refers to value either numeric or list selection stored in a menu cell POSFLOW Totalizermodeforpositiveflowtotalonly RTD Temperature sensors used with energy flow of mass flow systems Site Name A user entered name that meter associates with a stored Site Setup You retreive a particular Site by selecting its name from a site name list Site Setup A collection ...

Page 103: ...ll name it will be enclosed with square brackets e g Pipe Data Channel Enable etc Each menu includes an image of its main screen and a diagram of its structure The rightmost column of the structure diagram lists the option list choices of the menu cell if applicable General Installation Menu Notes If a power failure occurs while you are entering or editing data the entered data may not be retained...

Page 104: ...nel 1 XYZ Recall Site Setup XYZ Channel Enable Yes Create Name Site 1 Site Security Off Flow Delete Site Setup 1 Save Rename Site 1 Scroll saved Site Setup list and Enter Channel Setup Use this menu cell to free up site storage memory by deleting obsolete site setups Note that the cell retains the name of the most recently created site setup XYZ This option list expands as you save more sites Use ...

Page 105: ...ine 5 1 2 HOW TO ENABLE AND DISABLE A MEASUREMENT CHANNEL The flow computer disables a measurement channel until the completion of the required Site Setup entries and the transducer installation procedure The meter enables the measurement channel auto matically after it receives all required site data and completes the transducer install routine The Site Enable menu cell allows you to disable or e...

Page 106: ...int in the site name you can type these characters directly from the PC keyboard 5 1 4 HOW TO ENABLE DISABLE SITE SECURITY With Site Security enabled the meter will require a password before it allows any activity that could interrupt or affect system operation You can still access the Installation Menu However Site Security limits access to the viewing of parameters only In other words you will s...

Page 107: ...emory pool so a large amount of logged data could also trigger the Memory Full message For how to clear Datalogger memory see Meter Facilities Datalogger Control The Defragment Command may also secure more memory see Meter Facility Memory Control Menu To delete a stored Site Setup To highlight Delete Site press To access the Delete Site option list press Move the cursor to the site name of the sit...

Page 108: ...k a Pipe Class e g ASA Stainless Steel then pick a pipe size within that class e g 4SS10 When you select a particular pipe class size the relevant pipe param eters appear in the Pipe Data menu cells If a given pipe class size does not match your application exactly you can still edit each individual parameter to fine tune your selection In addition the Meter Facilities section of the Installation ...

Page 109: ...t PSI 0 000 Pipe Data Use this menu cell to edit the wall thickness Use this menu cell to edit the pipe material Use this menu cell to edit the pipe outer diameter Use this menu cell to edit the pipe liner thickness Use this menu cell to select a pipe liner material After picking a pipe class use this menu cell to select a pipe from within that class Use this menu cell to select a Pipe Class from ...

Page 110: ...0 DN 4CS80 4P80 100 DN 6CS40 6P40 200 DN 6CS80 6P80 400 DN 8CS40 8P40 800 DN 8CS80 8P80 Metric SGP Steel 10CS XSte 10P XS 20A SGP 10CS40 10P40 25A SGP 12CS STD 12P STD 32A SGP 12CS XS 12P XS 40A SGP 16CS STD 16P STD 50A SGP 16CS XS 16P XS 65A SGP 18CS STD 18P STD 80A SGP 18CS XS 18P XS 90A SGP 20CS STD 20P STD 100A SGP 20CS XS 20P XS 125A SGP 24CS STD 24P STD 150A SGP 24CS XS 24P XS 175A SGP 30CS ...

Page 111: ...information You can also select a pipe class size then edit any of the associated defaults to fine tune the pipe data NOTE Create custom pipe data via the Pipe Table editor in the Meter Facilities menu 5 2 2 HOW TO SELECT A PIPE SIZE Selecting a Pipe Size installs the selected pipe parameters into the balance of the Pipe Data menu cells and prepares the FUH1010PVX for Transducer selection and inst...

Page 112: ...gener ated transducer size and spacing recommendations Select a substitute material if you do not find the material of your pipe in the pipe table You can edit each pipe parameter to achieve a closer match If you change any pipe parameters after running the Transducer Install procedure you may have to re space the transducers The Pipe Material option list provides a selection of common pipe materi...

Page 113: ...KNESS If you specified a pipe liner in the Liner Material menu cell then use this menu cell to set its exact thickness in appropriate units English or Metric To enter a Liner Thickness To enable numeric entry press Use numeric keys or Magnetic Wand to enter the exact line thickness value To register the data press 5 3 THE APPLICATION DATA MENU This menu becomes available after picking a Meter Type...

Page 114: ...lowing liquid parameters Estimated Vs Viscosity Density Specific Gravity Use this menu cell to specify the temperature range of the liquid Use the menu to enter the number of pipe diameters between the upstream configuration and the transducer installation Use this menu cell to select the pipe configuration that most accurately represents the upstream pipe configuration Application Data Liquid Cla...

Page 115: ...meric entry Viscosity 400 numeric entry Visc Slope 400 numeric entry Kill Index 400 No Yes Temp Range 40F to 450F 40F to 250F 40F to 375F Pipe Config Full Developed default Change to Upstream 1 Elbow Piping Dbl Elbow Dbl Elbow Valve Expander Reducer Norm Entry Header Inlet Intrusions Anomaly Diams xxxx numeric entry APPLICATION DATA MENU STRUCTURE continued Application Data ...

Page 116: ...all procedure Use this menu cell to edit the liquid viscosity ONLY if you are certain that the data you enter is accurate An erroneous entry could affect meter calibration Use this menu cell to edit the specific gravity of the liquid How to Edit the Estimated Vs liquid sonic velocity During transducer installation the flow computer bases its initial transducer spacing recommendation on the value s...

Page 117: ...meric keys or Magnetic Wand to enter the Viscosity value which must be in centistokes To register the data press How to Edit the Density SG Setting Use the Density SG menu cell to edit the nominal specific gravity of the selected liquid This mode suits applications where the density is not only known but also fixed due to well controlled liquid temperature and chemistry The default specific gravit...

Page 118: ... The LiquIdent Slope Factor must be configured to represent the linear change in the liquid s sonic velocity per degree Fahrenheit The Liq uIdent routine uses this slope factor to maintain an accurate liquid identification as the liquid temperature varies ENT 5 3 2 ACTIVATING THE LIQUID TABLE The liquid table is used to associate the measured LiquIdent variable temperature compensated sonic veloci...

Page 119: ... From the Liquid Table menu cell press to scroll down to LiquIdent Slope Press to enable numeric entry Use the keypad numeric keys to enter desired LiquIdent Slope Factor To enter the LiquIdent Slope Factor press Setting The Pressure Slope The FUH1010PVX measures and reports the flowing liquid s sonic velocity Vs and its related pressure P Since a pressure change will affect the sonic velocity of ...

Page 120: ... of all the possible LiquIdent indices for the Liquid Class If a LiquIdent beyond the limits of the table is sensed the instrument uses the last valid values creating a clipped table The instrument does not extrapolate output variables After the computer interpolates the LiquIdent Index Scale its projections can be checked by entering a meaningful LiquIdent Index and examining the reported specifi...

Page 121: ...and water at this base temperature Viscosity The kinematic viscosity of the liquid at system Base Temperature units centistokes Visc Slope The exponent of the logarithmic expression used to project the liquid viscosity at measured temperature The default value 0 0287 has been found to be adequate for many hydrocarbons γ γ γ γ γn e where γn Kinematic viscosity at current measured temperature cS e B...

Page 122: ...ate environmentally rated types To select a Temperature Range To access the Temperature Range option list press To highlight the desired range press To register your selection press 5 3 4 PIPE CONFIGURATION The Pipe Configuration menu cell in the Application Data menu presents a list of descriptions of piping configurations that could affect the flow profile characteristics such as Single Elbow Ex...

Page 123: ...y represents the upstream pipe condition PIPE CONFIGURATION OPTION LIST DEFINITIONS Fully Developed Fully Developed flow as would be expected for very long straight pipe runs or installation downstream of a flow condition 1 Elbow Single 90 degree Elbow upstream of transducer installation Dbl Elbow Double out of plane Elbows upstream of transducer installation Dble Elbow Double in plane Elbows upst...

Page 124: ...t is recommended that Section 3 HARDWARE INSTALLATION GUIDE be reviewed Refer to the Pick Install Xdcr menu and menu struc ture shown below for menu cell descriptions and details NOTE When installing transducers do not key in the V M Version Modification label number as the Transducer Size Siemens Dual Path FLOW1 Scroll List and select desired Model Pick Install Xdcr Use this menu cell to select t...

Page 125: ... appears when the Dual Path Flow meter is selected from the Select Meter Type menu The Path 1 or Path 2 menu cell can be selected by pressing the Right Arrow Virtual Channel 3 Ch 1 2 Flow and Ch 1 2 Flow menu cells do not allow selection of a transducer type PICK INSTALL XDCR MENU STRUCTURE Pick Install Xdcr Transducer Model 991 Universal 1011 Universal 1011 Hi Precision Transducer Size A1A1 0A0A ...

Page 126: ...s the Transducer Size option list press To move the cursor to the desired transducer size press To select the transducer size press 5 4 3 HOW TO SELECT A XDCR MOUNT MODE The flow display computer recommends the transducer mounting mode Direct or Reflect In almost all cases it will be Reflect since this is the most desirable configuration Reflect Mode allows you to mount the transducers on pipes th...

Page 127: ...he Spacing Offset will alter the reported Number Index Maximum spacing offset provides moderately greater signal levels but in some cases slightly decreased zero flow stability If the flow display computer reports Use Ltn you have to measure the distance between the upstream and downstream transducers The flow computer issues the actual distance between the transducers in inches or millimeters See...

Page 128: ...TO USE INSTALL COMPLETE Use the Install Complete menu cell to inform the flow computer that you have mounted the transduc ers according to the selected mode and spacing requirements and are ready to start operation To start the Install Complete routine for an original installation Select any transit time mode e g Clamp On or Flow Tube and press the Right Arrow Press Down Arrow and scroll to the Pi...

Page 129: ...Pick Install Xdcr To complete the Install process disregard the following paragraphs explaining the Force Transmit and Force Frequency diagnostic software routines Proceed to the Install pro cess completion steps immediately following the Force Transmit procedures NOTE If the transducers have been installed successfully but the Estimated Vs sonic velocity has been changed the Pick Install Xdcr men...

Page 130: ...low i e only when using a PC via the RS 232 port and indicate the current ALC e g 50 Steps 1 and 2 above must be completed before the meter scans through all the drives or selection of the detection mode and the Force Transmit function must be initiated again Note The FUH1010PVX does not display the Force Transmit data display line This ALC number indicates the current receive signal strength and ...

Page 131: ...ent This process can take several seconds or several minutes to complete There is no relationship between the length of an Initial Makeup and the meter s subsequent performance An Initial Makeup for larger pipes and more demanding application conditions simply takes a little longer Upon successful completion of the initial makeup the FUH1010PVX will show the measured Vs on the top prompt line as s...

Page 132: ... or Magnetic Wand to type the new Vs value in meters per second To store the corrected Vs press The flow computer may recommend a new Number Index and prompt you to press Remount the transducer at the new Number Index To repeat the Initial Makeup process press ENT ENT ENT After the flow display computer completes its Initial Makeup command the Install Complete option list changes to If you want to...

Page 133: ...o MTYmatic by pressing To invoke MTYmatic press How to Use the Set Empty Command Use Set Empty to enter a number that represents the signal strength level consistent with an empty pipe Set Empty uses non linear scaling There is no direct correlation between the number you enter and any standard amplitude unit If you set the number too low the meter may not detect a true empty pipe If you set it to...

Page 134: ...ro is the most positive method for zeroing the system however flow must be stopped with the line blocked if possible before invoking this function If stopping flow is not possible then an alternate zeroing method should be selected ReversaMatic This routine involves swapping the UP and Down transducers on the pipe while keeping the cables attached such that the difference in the transit time chang...

Page 135: ...establish the zero flow level You should perform the ReversaMatic procedure as quickly as possible to ensure that the flow rate remains constant throughout the procedure To invoke ReversaMatic To access the Zero Flow Adjust option list press Move the cursor to ReversaMatic Press to invoke the routine The meter begins to measure the positive flow rate Positive flow refers to flow moving from up str...

Page 136: ...ed Moreover pipes of this size frequently have excellent intrinsic zero perfor mance and may not even need zeroing ZeroMatic optional function REYNOLDS TABLE NOTE ZeroMatic is used in the Reflect Mode only Use this menu cell to select the ZeroMatic option If conditions permit the use of the Auto Zero function then the ZeroMatic option can be used as well ZeroMatic is similar to Auto Zero but diffe...

Page 137: ...Channel Path Setup Pipe Data Application Data Pick Install Xdcr Operation Adjust Flow Total Units Data Span Set Cal Stripchart Setup Datalogger Setup I O Data Control Diagnostic Data Siemens Dual Path SITE 1 Dual Path Flow Conforms operation to user Preferences To disable the ZeroMatic function Select the Pick Install Xdcr menu cell from the Dual Path Flow menu Scroll down to the Zero Flow Adjust ...

Page 138: ...ontrol SmartSlew x numeric selection Time Average xx x numeric entry DeadbandControl x xx numeric entry Memory FaultSet Memory Fault Memory Delay sec xxx numeric entry hidden in Fault Mode OPERATION ADJUST MENU STRUCTURE Siemens Dual Path BCD Determine Fault Memory Delay Operation Adjust Damping Control Smart Slew Deadband Control 0 000 Memory Fault Set Memory Memory Delay sec 120 Use this menu ce...

Page 139: ...ursor down to Time Average press To enable Time Average entry press Use PC numeric keys or Magnetic Wand to enter the new Time Average setting To register the new value press To edit the default SmartSlew setting To access the SmartSlew option list press three times Scroll the numeric list to the desired choice by pressing To register the new value press 5 5 2 DEADBAND CONTROL Use Deadband Control...

Page 140: ...terval specified in the Memory Delay menu cell During the Memory duration the meter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week To select Memory mode To access the Memory Fault option list press Move the cursor down to Memory by pressing To make selec...

Page 141: ...Units Gallons US Flow Time Units MIN Flow Disp Range Autorange Flow Disp Scale GAL MIN Total Vol Units Gallons US Totalizer Scale KGAL Total Resolution 00000x00 Totalizer Mode NETFLOW Batch Sample Total 0 000 Reset Totalizer No Siemens Dual Path FLOW1 Choose desired Flow rate volume units Flow Total Units Use this menu cell to enter a volume accumulation for the batching or sampling totalizer rela...

Page 142: ...ounds Kilograms Tons Metric Tons Ft Sec Vel m Sec Vel Flow Time Units MIN HR DAY SEC Flow Disp Range Autorange High Flow Disp Scale mGAL MIN GAL MIN KGAL MIN Total Vol Units Same list as Flow Volume Units Totalizer Scale GAL KGAL mGAL Total Resolution 0000000X 00000X00 000000X0 Totalizer Mode NEGFLOW NETFLOW POSFLOW Batch Sample Total x xxx numeric entry Reset Totalizer No Yes THE FLOW TOTAL UNITS...

Page 143: ...n N precedes the TOTAL symbol i e NTOTAL Note It is not displayed on the 1010X flowmeter LCD screen Clears the Makeup Latch See paragraph 6 7 The Data Span Set Cal Menu and subparagraph 6 7 1 Span Data TOTALIZER CONTROLS the n in Fn channel number CLEAR Makeup Latch LAPTOT Totalizer snapshot NOTOT Totalizer Freeze Resetting the Totalizer registers clears all total data accumu lated during operatio...

Page 144: ...PLAY RANGE The Flow Display Range option list offers a choice of Autorange default or High Range The Autorange selection increases resolution automatically at low flow rates and reduces resolution at high flow rates as required to prevent data overflow If you select High Range the meter controls its screen resolution to prevent data overflow at the highest possible flow To edit the Flow Display Ra...

Page 145: ...MIN The Totalizer Scale menu cell shows the results If the displayed scaling is not suitable you can edit it by accessing the option list Note that this scaling applies to all flow total data displayed on the flow display screen even if the units do not appear next to the data because there may not be room on the screen Always keep this prefix in mind when you enter totalizer related data To selec...

Page 146: ...n for exceeding the maxi mum pulse rate as the TOTCNT relay see paragraph 5 6 7 Total Resolution ENT It is possible for a high flow rate to persist long enough to exceed the relay output s 5 Hz rate If this occurs the meter will store excess pulses in an overflow buffer and route them back to the relay when the flow rate drops enough to allow the TOTCNT output to catch up Exceeding the 5 Hz rate f...

Page 147: ...ent Channel However some functions will only be active after the transducers are installed and operating properly Use the Data Span Set Cal menu to set the range for analog outputs and setpoints for Alarm relay outputs Additionally the Calibrate Flow Rate menu allows you to apply external adjustments to the meter s intrinsic primary outputs Span Data Set Alarm Levels Calibrate Flowrate Intrinsic C...

Page 148: ... numeric entry Max Flow2 Units x xxx numeric entry Min Flow2 Units x xxx numeric entry Max Liquident x xxx numeric entry Min Liquident x xxx numeric entry Max Vs m s x xxx numeric entry Min Vs m s x xxx numeric entry Max Viscosity cS x xxx numeric entry Min Viscosity cS x xxx numeric entry Max Temperature x xxx numeric entry Min Temperature x xxx numeric entry Set Alarm Levels Hi Flow x xxx numeri...

Page 149: ... Pulse output of 5000 Hz Pulse output of 0 Hz Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the min or the max flow rate Vfo entries For example a span between 10 GPM and 30 GPM spans the Vfab o...

Page 150: ... send ing pulses at flow rates corresponding to frequencies less than 20 Hz In this case the PGEN value must be increased To store the data press PGEN The PGEN P Unit Volume menu cell entry controls a digital output pulse function and is available in Custody Transfer units only designated by a C in their part number It allows the assigning of PGEN digital signal pulses per unit of volume For examp...

Page 151: ...minimum flow rate 0 of range To store data press The following Span Data items are set in the same way as the two previously shown examples by en tering numeric values and storing the data Max Flow2 The Max Flow2 menu cell stores the maximum range for the flow rate output Vfo It can be a positive or negative value Enter the data using the flow rate units you selected Min Flow2 The Min Flow2 menu c...

Page 152: ...o site creation the temperature units will be in Centigrade If English preferences are selected prior to site creation the temperature units will be in Fahrenheit 5 7 2 SET ALARM LEVELS The Set Alarm Levels menu allows you to select system alarm functions Alarms appear locally on the LCD digital display In addition you can use the Relay Setup menu to assign those functions to the system s relays Y...

Page 153: ... alarm relay setpoint The viscosity units are centistokes with no alternatives offered Low Viscosity cS The Low Viscosity cS menu cell sets the low liquid viscosity alarm relay setpoint The viscosity units are centistokes with no alternatives offered High Temperature The High Temperature menu cell sets the high temperature alarm relay setpoint If metric preferences are selected prior to site creat...

Page 154: ...r Off press 5 7 3 CALIBRATE FLOWRATE AND CALIBRATION TABLES FUH1010PVX equipment provides three ways to condition the calibration performance of its flowrate output Intrinsic factory set Kc and Calibration Tables 1 through 3 Access to these calibration options is found in the Calibrate Flowrate menu cell and the three Calib Table menu cells of the Data Span Set Cal menu refer to Data Span Set Cal ...

Page 155: ...most applications the measured flow range produces a linear meter response Therefore the Kc slope correction calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered NOTE Changing the calibration can cause profound changes in a flowmeter s operating charac teristics Use only the most respected flow standard to obtain a correction fact...

Page 156: ... points Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the flowmeter and a refer ence meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the two meter loca tions Compare outputs of the two totalizers to determine percentage increase or decrea...

Page 157: ...u may slope modulate the meter s output based on the value of a 4 20 mA input signal Also notable the interaction between the Liquid Table described elsewhere in this manual and the calibration table s is extremely powerful Since the table of slope correction coefficients resides between the meter s internal flow register s and the flow register which actually provides reports to the user poorly f...

Page 158: ...uses a compression algorithm to maximize data storage This disables back scrolling of datalogger reports Datalogger Mode Off Datalogger Data None Log Time Interval 1 Min Data Logger Events None Siemens 2 Channel 1 Path 1 Select datalogger destination Datalogger Setup Use this menu cell to select a logging interval Use this menu cell to pick a destination for Datalogger reports Use this menu cell t...

Page 159: ...s 5 8 2 DATALOGGER DATA Set the Datalogger to record any or all of the data offered on the Datalogger Data option list shown on next page However recording unneeded data wastes valuable system RAM We recommend that you always select Site ID name and Time to identify each line of data ENT NOTE For Dual Path Flow Ch 1 2 Flow and Ch1 2 flowmeter types only Datalogger Setup Log Time Interval 5 Sec 10 ...

Page 160: ...ccording to the meter s real time clock Format MM DD YYYY Time The report time according to the meter s real time clock Format HH MM Path Flow The instantaneous flow measured at the time of the report for Dual Path Flow meters Flow The instantaneous flow measured at the time of the report Average Flow The average flow rate measured since the last report Raw Flow The uncompensated flow rate in in s...

Page 161: ...h time interval based data logging The event based function generates a Datalogger report upon the triggering of any of the alarms This is useful for recording transient alarms e g a liquid interface or a short aeration alert NOTE An Alarm Event report will be generated immediately after the transition from a non alarm to an alarm event The reverse situation alarm state to non alarm state does not...

Page 162: ...his menu becomes available after picking a Meter Type and Channel Path Use this menu to assign functions for the meter s analog outputs and optional inputs The Analog Out Setup menu cell assigns functions to the meter s current voltage and pulse rate outputs Each menu cell presents an option list of the available data items In addition you can set up the alarm relays enable and span the analog inp...

Page 163: ...sity S T1 Iin1 Iin2 Io2 See Io1 option list Pgen1 See Io1 option list Relay Setup Relay 1 Off Power On S High Liquident S Low Liquident S High Viscosity S Low Viscosity S Hi Temperature S Low Temperature S High Flow S Low Flow S Flow Alarm S Fault Alarm S Spacing S Empty S Aeration S Reverse Flow S BatchTot S Pos Total S Neg Total S Fltwarn S Soft Fault S Pig Detect Relay 2 See Relay 1 option list...

Page 164: ...nalog outputs Analog Output Setup allows you to assign data functions for these signals The flow display computer s terminal strip contains the analog output terminals Io Isolated current 4 to 20 mA varies in proportion to an assigned data function Pgen TTL logic 0 to 5000 Hz varies in proportion to an assigned data function Digital Pgen User selective pulses per unit flow Custody Transfer units o...

Page 165: ...respond to any of the alarm conditions data functions included on the Relay 1 option list Not Used NotActive Power Off Power Off alarm occurs when power fails S High LiquIdent High LiquIdent value relay trip point S Low LiquIdent Low LiquIdent value relay trip point S High Viscosity High liquid Viscosity value relay trip point S Low Viscosity Low liquid Viscosity value relay trip point S Hi Temper...

Page 166: ...odule markings for the locations of these inputs and wiring procedures I O Data Control Analog Inp Setup Iin1 Input Off Aux cS PSIA BARA T1 Deg F T1 Deg C T2 Deg F T2 Deg C 4 mA numeric entry 20 mA numeric entry Iin2 Iin3 Iin4 See Iin1 option list Note that the flowmeter recognizes the first analog input variable that is assigned to any given param eter and ignores any subsequent input with the sa...

Page 167: ...Backlight On System Info Preferred Units English Meter Facilities Select Default Units for all Menus This menu allows you to specify default measurement units This menu allows you to create or edit pipe and transducer tables This menu allows you to work with and select a Datalogger storage method This menu allows you to view the number of data memory bytes This menu allows you to fine tune the ana...

Page 168: ... and metric pipes The table can save you programming steps by loading all required data at once from option list selection The Pipe Table configuration is PIPE CLASS PIPE NAME Pipe Class presents a list of standard metric and English Pipe classifications Selecting a class e g ASA Carbon Steel conditions the Pipe Name option list to all the stored pipes within that class see Pipe Data Menu Structur...

Page 169: ...4P40 50 DN 4CS80 4P80 100 DN 6CS40 6P40 200 DN 6CS80 6P80 400 DN 8CS40 8P40 800 DN 8CS80 8P80 Metric SGP Steel 10CS XS 10P XS 20A SGP 10CS40 10P40 25A SGP 12CS STD 12P STD 32A SGP 12CS XS 12P XS 40A SGP 16CS STD 16P STD 50A SGP 16CS XS 16P XS 65A SGP 18CS STD 18P STD 80A SGP 18CS XS 18P XS 90A SGP 20CS STD 20P STD 100A SGP 20CS XS 20P XS 125A SGP 24CS STD 24P STD 150A SGP 24CS XS 24P XS 175A SGP 3...

Page 170: ...enable numeric entry Enter the actual pipe OD using the appropriate English or metric units Press ENT to store the OD The highlight moves to Wall Thickness Press the Right Arrow to enable numeric entry Enter the actual wall thickness using the ap propriate English or metric units Press ENT to store the wall thickness Select a liner material from the Liner Material option list and enter its thickne...

Page 171: ...nsducer sizes most suited for the application The Transducer Type menu allows you to place marks asterisks next to any transducers that you may want the meter to consider preferentially during its recommendation routine These transducers will be included on the recommended list that appears on the reverse video prompt line at the top of the display screen The left most transducer on the list is th...

Page 172: ...M 3 Section 5 Transducer Type 1011 Universal A1 A2 B1 B2 B3 C1 C2 C3 D1 D2 D3 E1 E2 E3 1011H High Precision A1H A2H A3H B1H B2H C1H C2H D1H D2H D4H 991 Universal 0A 0 1 2 2A 3 3A 4 4A 5 5A TRANSDUCER TYPE MENU STRUCTURE ...

Page 173: ...Data transmitted from this menu will be from both channels of a dual channel system The Clear Datalogger command erases the entire Datalogger file For dual channel systems you are cautioned not to use this command if your intention is to clear the logged data of only one channel To access the Datalogger Control menu press Output Datalogger This menu cell allows you to send the Datalogger contents ...

Page 174: ...etes the current contents of the Datalogger and pre allocates a substantial amount of memory for this function removing it from site storage memory NOTE To avoid potential data loss the flowmeter prevents you from altering the Circular Memory setting when a channel is active To setup and enable Circular Memory The Datalogger Mode menu must have the Memory menu cell selected Datalogger items must b...

Page 175: ...h character indicates unused filler Defragment Selecting YES for this item consolidates memory data blocks into contiguous storage collapsing the filler regions You may be able to use an additional block for site or datalogger storage as a result Use this command if you seem to be out of memory even though the Data Memory Left item indicates free capacity To view the amount of data memory bytes av...

Page 176: ... it is now reading 4mA Pgen Output Trim Single Channel models only Note Can be trimmed to within 1 25 Hz of nominal To calibrate a pulse rate output Pgen1 Connect a frequency counter to the supply and return terminals of the pulse rate output under test Move the highlight to the port to be tested by pressing Press then press to move the cursor to Trim 1kHz Press This triggers a 1 kHz pop up window...

Page 177: ...Diagnos tics Liquid Data You may find that you do not even need to calibrate the sensor In any case make sure that the temperature reading stabilizes before proceeding further The RTD Calibrate menu allows you to perform an external calibration which can be accomplished either by data entry of the current RTD temperature or by a 320 F 00 C Ice Bath procedure You can switch between the intrinsic an...

Page 178: ... that you use User Cal to avoid alteration of preset factory calibration Ice Bath RTD Calibration Use distilled deionized water and ice mixture at 32ºF 0ºC equilibrium for an ice bath Ensure tempera ture with a reference thermometer Siemens can not assume responsibility for the incorrect design construction or operation of an Ice Bath CAUTION DO NOT ALLOW AN RTD SENSOR TO MAKE DIRECT CONTACT WITH ...

Page 179: ...ate the minutes Replace SS to indicate the seconds You also have to type the period separator between each set of digits For example you would enter ten minutes after two o clock in the afternoon by typing 14 10 00 You can use the Right Arrow to move the cursor back to a number if you need to re type it Press the CLR key to remove the current setting To set the clock To enable numeric entry press ...

Page 180: ...ting tells the meter how to format the data words it sends to an external device Parity is usually an additional bit added to each data word For example if you select EVEN the total sum of all the bits in a single data word including the parity bit will always be an even number The Parity option list includes all the standard parity settings for asynchronous serial transmission The selected parity...

Page 181: ...eed to avoid creating an additional blank line after each carriage return Setting the Line Feed to ON tells the flow computer to insert a line feed character after each carriage return that it transmits This may be necessary to avoid the constant wrapping of transmitted data onto a single line The factory setting is NO line feed disabled Note that the 996P portable printer requires NO To enable or...

Page 182: ...0 11 DATA DISPLAY SCREEN The alphanumeric display provides visual access to all system variables and conditions During installa tion the 2 x 16 character alphanumeric display is only used to access the numerous menus offered by the FUH1010PVX system Once a measurement channel is activated and begins operation it can display a wide variety of meter data Activating The Display To activate the Displa...

Page 183: ...a selection cursor will appear under one of the channel indicator numerals i e 1 2 or 3 Activating the Right Arrow once again will cause the selection cursor to move to the other display line and so forth Note The selection cursor will extinguish by itself after a period of inactivity Up Down Arrows Once a display line is selected as described above use the Up or Down Arrows to scroll the selected...

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Page 185: ... Path Flow mode all diagnostic items are available for Path 1 or Path 2 Some items are not available N A when you select virtual Channel 3 mode It will limit the list to flow data only Diagnostic Data Path Select 1 and 2 1 2 Path Enable N A Flow Data Flow Units Flow Vel F S Total Units Vs m s Signal mV Valc Vaer Alarm Status Ancal Units HiFlow Units LoFlow Units Application Info TN uSec TL uSec De...

Page 186: ...ude Flow Data Print Setup and Data Site Created Diagnostic Data Print Site Setup No Yes Site Created xx xx xx xx xx xx DIAGNOSTIC DATA MENU STRUCTURE continued NOTE Dual Path Flow type meters only Flow Data This menu shows flow rate total alarm data adjustable flow limits Application Info This menu shows current meter operating status Liquid Data This menu shows current Reynolds and RTD temperatur...

Page 187: ...mperature This menu cell allows fine tuning when highlighted Press the or 1 key to increase or the or 2 key to decrease the reading CAUTION Incorrect usage will result in reduced accuracy Signal mV Xdcr signal strength in mV This is the amplitude of the transit time receive signals Improper coupling attenuative liquid or pipe could cause a low value Valc Input Amplifier gain indication Larger indi...

Page 188: ... the step during which the transducers are reversed is more negative than the lower flow limit the meter will re register positive and the Reversal Zero cycle will thus be corrupted Therefore postpone the installation of upper and lower flow limits until the reversal zero proce dure is executed successfully For pipes that combine large diameters with very high flow veloci ties it may be necessary ...

Page 189: ...ell immediately reflects the AnCal entry Over time the Total display will also increase TN uSec 75 193 TL uSec 44 009 DeltaT 126 Burst Sec 256 Last Makeup Re Start Makeup Status Measurement Siemens Dual Path SITE1 Time between transit and receive Application Info APPLICATION INFO MENU ITEMS TN uSec The total elapsed time between the transmission and reception of a sonic pulse TL uSec The total tim...

Page 190: ...s 936 62 Empty 30 Samples Cycle 24 Max Damping 4 Min Damping 4 HF 0 120 Siemens Dual Path SITE1 Current transit drive code Site Setup Data Temp1 78 5 Reynolds 89150 LiquIdent 1292 80 m s Pressure 14 7 Viscosity cS 2 15 Siemens Dual Path SITE 1 RTD 1 temperature sensor reading Liquid Data Temp1 Current liquid temperature Reynolds Current Reynolds number LiquIdent The LiquIdent Index is the sonic ve...

Page 191: ...quired correction If the maximum flow rate for the application is relatively low then this correction should not be required If the flow rate is very high and the flowmeter is reporting erroneous or unstable flow then the flowmeter may already be having trouble resolving the upstream and downstream signals In this event it may be necessary to first lower the flow rate to a moderate level before pe...

Page 192: ... ENT to select path Press the Down Arrow and scroll to the Site Setup Data menu cell Press the Right Arrow to select it Siemens Dual Path 4SS10G Transducer Setup Data Path Select 1 Path Enable Yes Flow Rate Application Info Liquid Data Site Seup Data Test Facilities Print Site Setup No Site Created 04 09 0314 52 23 Diagnostic Data Manual Adjustment Procedure In the Site Setup Data Menu press the D...

Page 193: ... Down Arrow to select Automatic then press ENT The current measured correction value is displayed see below Press ENT again to install this correction value which will now appear next to the HF menu cell NOTE The value shown in the Automatic pop up prompt can not be changed and is for user information only fx drive 29 N burst length 5 Ltn in 5 316 Vf max CU Manual Vs max m s 0 120 Vs min m s 1355 ...

Page 194: ...st press Press to move the asterisk to Yes To start the routine press To end the routine press ENT If you decide not to use the Automatic selection press any key other than ENT to abort the operation fx drive 29 N burst length 5 Ltn in 5 316 Vf max CU Adjustment Vs max m s Automatic Vs min m s 1355 00 Samples Cycle 29 Max Damping 4 Min Damping 4 HF 0 000 Siemens Dual Path 4SS10G Site Setup Data fx...

Page 195: ...icators identify hidden problems automati cally If a problem seems unsolvable call our Technical Service Department or your local Siemens Rep resentative for expert help Flow Computer Messages Certain actions or conditions invoke messages that may appear as a pop up window in the right hand column of a given menu cell or the highlighted prompt line at the top of the display screen The following is...

Page 196: ...o improve performance Invalid Setup During the Initial Makeup the system detects invalid transducer spacing erro neous liquid pipe parameters or some other factor that prevents it from com pleting the Initial Makeup This may be due to one of the following An out of range data entry An invalid condition e g overlapping transducers in Reflect Mode If select ing Direct Mode does not resolve review al...

Page 197: ...d site settings custom pipe tables etc 6 8 1 SYSTEM RESET USING THE MAGNETIC WAND As mentioned previously there is a power on delay of approximately 30 seconds from the time that you apply power to the FUH1010PVX flow computer to when the 16 x 2 Character LCD becomes active The reason for the delay is to give you a chance to perform the following system reset procedure To clear Active Memory using...

Page 198: ...ameters including pipe or transducer tables plus all desired Meter Facilities en tries 1 Turn off power if it is currently on and then reapply power to the system 2 Perform steps 1 and 2 in the Clear Active Memory instructions above 3 Trigger Note that the greater than symbol changes to a colon Trigger The display switches to Clr Saved Data as shown on the left hand figure see below 3 Trigger Note...

Page 199: ... Memory using the RS 232 Interface 1 Turn off power if it is currently on 2 Turn power on As soon as you apply power type the character three times The prompt Clr Active Memory No appears at the top of the screen Press the Down Arrow Note that the prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes Press ENT to clear ...

Page 200: ... data without altering an existing Site Setup z Select the Pipe Data Menu Referencing either the English or metric pipe simulator chart below enter the pipe data corresponding to the transducer size under test Transducer clamping screw Transducer testing surface for an A size transducer Slide transducers firmly against transducer pinstops Transducer under test Transducer under test Transducer Clam...

Page 201: ...ta menu The value of the reading should be less that 2 of the published Vf max Confirming these values certifies that the entire system computer transducers cables is operating correctly The investigation should proceed to a review of all site conditions to locate the operating problem 6 9 2 USING THE 996PSP PIPE SIMULATOR Using the proper coupling compound mount the transducers on the pipe simula...

Page 202: ...p z Select the Pipe Data Menu Referencing either the English or metric pipe simulator chart below enter the pipe parameters corresponding to the transducer size under test Clamping Screw Xdcr Clamping Bracket 991 Transducers Under test Pipe Simulator Transducer Pinstops Part Xdcr Pipe Pipe Wall Mount Letter Number Number Size OD in Mat l Thk in Mode Index Index 996PSP PIPE SIMULATOR CHART English ...

Page 203: ...d in the chart above Next review and verify the Diagnostics data items as described previously If the computer cables and transducers are operating properly then review all site conditions to locate the operating problem If a Pipe Simulator Test Block Test Fails z Replace the transducer cables If this allows you to complete the test as described above then the cables were defective z If the cables...

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Page 205: ...APPENDIX A Couplant Installation Instructions Copyright 2008 Siemens Energy Automation Inc All Rights Reserved Made in the USA ...

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Page 207: ...Film Couplant Damping Material Installation Instructions Installation Instructions CC129A 7 Revision D CN4973 February 2005 CC129A 7 Copyright 2008 Siemens Energy Automation Inc All Rights Reserved Made in the USA ...

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Page 209: ... Never mount transducers under water unless you order submersible units and you install them in accordance with factory instructions Never mount transducers on the top or bottom of a horizontal pipe The best placement on a horizontal pipe is either the nine o clock or three o clock position for Reflect Mode or one trans ducer at nine o clock and one transducer at three o clock for Direct Mode For ...

Page 210: ... create a smooth contact surface for the transducers see diagram below SmoothedAreas Ifnecessary smoothanarealarge enoughtoaccommodatetransducersandalsosev eral inches around the locations where the trans ducers are to be mounted Clean pipe again to re move any sanding residue PIPE 1234 1234 12345 12345 PREPARING THE PIPE SURFACE CC129 1A Make sure that you have a matched pair of transducers They ...

Page 211: ...e axis Depending on the transducer size code multiple layers may be required Refer to Table 1 for the correct number of CC129 1A layers to apply 3 1 3 APPLYING CC129A COUPLANT SHEET TO PIPE Verify that the ambient and pipe temperature fall within the temperature limits specified below Table 1 Note that operating and installation temperatures are not the same Determine the proper location of the tr...

Page 212: ...ly peel away the backing such that it prevents the trapping of air Apply the film slowly and carefully so that the sheet does not wrinkle stretch or overlap especially under the transducer contacting surfaces Use the wooden hand roller supplied to smooth the film and assure adhesion to the pipe surface Apply additional layers if required while avoiding any seams under the transducers Use the woode...

Page 213: ...ct menu cell Install Complete Yes then press ENT Allow the system to successfully complete its initial makeup 3 1 5 CAUTIONS ON THE USE OF CC129A DRY FILM COUPLANT Don t clean the transducers or pipe surface with MEK acetone trichloroethane trichloroethyl ene toluene freon and its vapors chloroform and xylene Don t use on oily or greasy pipe surfaces It will interfere with adhesion AT LEAST 4 BOTH...

Page 214: ...73 February 2005 NOTE Contact Siemens www siemens com for additional recommendations on use of CC129A Dry Film Couplant Damping Compound 4 BEAM 2 BEAM MIN 8 WIDE CC129A FILM SMALL PIPES WRAP CC129A ALLAROUND PIPE 3 1 6 MULTI BEAM INSTALLATIONS ...

Page 215: ...rsofthisroofingunderlayment material The installation and sizing of the Grace material is identical to that of CC129 1A Refer to Table 2 below for the recommended number in layers for each transducer size Operating Installation temperature ranges can be found just below Table 2 Table 2 Grace Ice and Water Shield Damping Material Thickness for 1010 Clamp On Gas Systems Operating Temperature Range I...

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Page 217: ... Frames 1012MS 8 Installation Outline Adjustable Mounting Strap 1012TB 8 Installation Outline 1011 Series Test Block 1012TN 7 Installation Drawing 1010 Series Transducer and Mount Tracks 1012TN 8 Outline Dimensions 1012 Series Mounting Tracks 1012TNH 7 Installation Drawing 1010 Series Transducer and Mounting Tracks 1012TNH 8 Outline Dimensions 1012 Series Mounting Tracks 1012F DB 7 Installation Dr...

Page 218: ...1010PVXFM 3 B 2 991TDS2 8 Outline Drawing 991TD Temperature Sensor Submersible FM Approved 1012WS 1 7 Weld Seal Installation Instructions Single Enclosure 1012WS 2 7 Weld Seal Installation Instructions Dual Enclosure ...

Page 219: ...21614 C 1010X 7 CAUTION ...

Page 220: ...FOR UNITS WITH LOCAL TEMPERATURE SENSOR OPTION LOCAL TEMPERATURE SENSOR CONNECTION FLOW TRANSDUCER CABLE CONNECTION 21614 C 1010X 7 TEMPERATURE SENSOR CABLE CONNECTION REMOTE SENSOR ...

Page 221: ...1 TB2 TERMINAL BLOCK WIRING CONNECTIONS SCHEMATIC C C 21614 1010X 7 INSTALLATION WIRING 1010X SERIES FLOWMETER 4 20mA ANALOG INPUT SCHEMATIC B ISOLATED 4 20mA OUTPUT SCHEMATIC A DIGITAL INPUTS SCHEMATIC D ...

Page 222: ...STANDARD UPRIGHT INSTALLATION 21614 C 1010X 8 ...

Page 223: ...21614 C 1010DX 7 CAUTION ...

Page 224: ...FOR UNITS WITH LOCAL TEMPERATURE SENSOR OPTION LOCAL TEMPERATURE SENSOR CONNECTION C 21614 1010DX 7 FLOW TRANSDUCER CABLE CONNECTION TEMPERATURE SENSOR CABLE CONNECTION REMOTE SENSOR ...

Page 225: ...TERMINAL BLOCK WIRING CONNECTIONS TB1 TB2 STATUS ALARM OUTPUT SCHEMATIC C C 21614 1010DX 7 4 20mA ANALOG INPUT SCHEMATIC B ISOLATED 4 20mA OUTPUT SCHEMATIC A DIGITAL INPUTS SCHEMATIC D ...

Page 226: ...STATUS ALARM OR PGEN OUTPUT TERMINAL BLOCK WIRING CONNECTIONS 1010DX 7 TB1 TB2 SCHEMATIC C C 21614 SCHEMATIC B 4 20mA ANALOG INPUT SCHEMATIC A ISOLATED 4 20mA OUTPUT SCHEMATIC D DIGITAL INPUTS ...

Page 227: ...21614 C 1010DX 8 STANDARD UPRIGHT INSTALLATION ...

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Page 234: ...1011HNFS 7 21614 C ...

Page 235: ...1011HNFS 7 C 21614 ...

Page 236: ...1011HNFS 7 TRANSDUCER SIZE A B TRANSDUCER SIZE C D C 21614 TRANSDUCER SIZE C D TRANSDUCER SIZE C D TRANSDUCER SIZE A B TRANSDUCER SIZE A B ...

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Page 238: ...REFLECT MODE OPERATION SECURING MOUNTING FRAMES TO THE PIPE SURFACE TRANSDUCER MOUNTING FRAME SPACING USING THE SPACER BAR TO SET PREFERRED MOUNTING PLANE 21614 C 1011NFPS 7 ...

Page 239: ...SECURING MOUNTING FRAMES TO THE PIPE SURFACE DIRECT MODE OPERATION USING THE SPACER BAR TO SET TRANSDUCER MOUNTING FRAME SPACING PREFERRED MOUNTING PLANE 21614 C 1011NFPS 7 ...

Page 240: ...WITH 1011NFPS SERIES TRANSDUCERS MATING 1012CNF SERIES TRANSDUCER CABLES 21614 C 1011NFPS 7 USE OF FLEXIBLE CONDUIT WITH TRANSDUCERS INSTALLING TRANSDUCERS IN MOUNTING FRAMES ...

Page 241: ...1011NFPS 7 C 21614 REFLECT MODE OPERATION DIRECT MODE OPERATION AUXILIARY VIEW ...

Page 242: ...1011NFPS 8 21614 C ...

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Page 244: ...INSTALLATION DRAWING 21614 C 1012 57 7 CABLE JUNCTION BOX TEMP SENSOR HOUSING CH1 CH2 TB3 WIRING VIEW TEMP SENSOR WIRING CH1 TB1 TYPICAL FLOW CHANNEL WIRING ...

Page 245: ...21614 C 1012 57 8 CHANNEL 1 UP DN UP 1012CNF TEMP SENSOR HOUSING CABLE JUNCTION BOX OUTLINE DIMENSIONS ...

Page 246: ...CER BAR FRAMES REFLECT MODE SHOWN SPACER BAR USED WITH MOUNTING TRANSDUCERS ALONE SPACER BAR USED WITH 21614 C L PART NUMBER SPACER BAR SEE NOTE 2 PIPE O D RANGE 18 REF 1012BN 1 9 8 11 10 12 14 13 15 17 16 23 19 20 21 22 24 25 26 27 28 29 30 L L ...

Page 247: ...1012FN 8 OUTLINE DIMENSIONS 1011 SERIES DEDICATED DIRECT MODE REFLECT MODE INSTALLED ON PIPE 21614 C ...

Page 248: ...1012FNH 8 DIRECT MODE REFLECT MODE INSTALLED ON PIPE MOUNTING FRAME PART NUMBER L H W Loa X 21614 C ...

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Page 251: ...1012TB 8 INSTALLATION OUTLINE 1011 SERIES TEST BLOCK 21614 C ...

Page 252: ...1012TN 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS REFLECT MODE INSTALLATION 21614 C 1011N UNIVERSAL TRANSDUCER AND TRACK ...

Page 253: ...1012TN 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS DIRECT MODE INSTALLATION 21614 C 1011N UNIVERSAL TRANSDUCER AND TRACK ...

Page 254: ...1012TN 8 OUTLINE DIMENSIONS REFLECT MODE DIRECT MODE 1012TN SERIES 21614 C MOUNTING TRACK ...

Page 255: ...1012TNH 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS REFLECT MODE INSTALLATION 21614 C 1011HN HIGH PRECISION TRANSDUCER AND TRACK ...

Page 256: ...1012TNH 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS DIRECT MODE INSTALLATION 21614 C 1011HN HIGH PRECISION TRANSDUCER AND TRACK ...

Page 257: ...1012TNH 8 OUTLINE DIMENSIONS REFLECT MODE DIRECT MODE 1012TNH SERIES 21614 C MOUNTING TRACK ...

Page 258: ...1012F DB 7 21614 C ...

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Page 262: ...21614 C OUTLINE DIMENSIONS WELD SEAL TYPE 1013WS 8 ENCLOSURES ...

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Page 268: ...21614 C STEP 4 BAND LENGTH TABLE PERMANENT INSTALLATION SERVICE NOTE STEP 2 STEP 3 DEDICATED NEMA 4 TEMPERATURE SENSOR INSTALLATION DRAWING 991TN 7 STEP 1 ...

Page 269: ...21614 C TEMPERATURE SENSOR DEDICATED NEMA 4 OUTLINE DIMENSIONS 991TN 8 5 4 3 2 1 ...

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Page 272: ...L INSTALLATION OUTLINE TEMPERATURE BELOW 225 F ONLY SUITABLE FOR AMBIENT TEMPERATURE GLAND SUPPLIED WITH CABLE IS 21614 C PART No L 991TW 8 ...

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Page 277: ... Lube 2 CC110 G662 Silicone Grease Pre Assembly Note 1 Using the installation menu and the procedure outlined in the FDC Field Manual confirm that you have the appropriate transducers and Enclosure Set for operation on the chosen pipe 2 Select mounting location 2 1 Choose location that remains full at zero flow 2 2 Where possible locate enclosure ass y 10 pipe diameters or more from elbow or valve...

Page 278: ... strap through the Screw Lock Buckle and the Keeper s as shown in Fig 1 5 Pull the loose end to remove most of the slack Continue with another loop around the pipe and through the Screw Lock Buckle a second time Pull tight to remove slack Continue to Step 1 R for mounting in Reflect Mode Continue to Step 1 D for mounting in Direct X Mode Page 2 of 9 1012WS 1 7 Rev B Fig 1 4 Fig 1 5 Remove Set Scre...

Page 279: ...Screw Lock Buckle 180 degrees from nearest Keeper or best location See Fig 1 6 B Bend the loose end of the strap to prevent it from loosening while you install and tighten the setscrew you retained from Step1 C See Fig 1 7 C Fig 1 8 shows the final results of Step 1 R Continue to Step 2 Page 3 of 9 1012WS 1 7 Rev B Fig 1 6 Fig 1 7 Fig 1 8 All Keepers are aligned with each other and inline with the...

Page 280: ...tween marks is half the actual circumference of the pipe See Fig 1 13 and 1 14 D Reinstall the template Locate it next to one of the most outer strap locations Align the marks of the template to the horizontal plane of the pipe Now align the keepers on center with the marks on the template See Fig 1 15 and 1 16 Note It is important to maintain alignment of this set of keepers throughout the remain...

Page 281: ... step 1 D section H C Visually verify the assembly to be in line with the pipe axis by comparing the top edge of the assembly to the linear axis of the pipe Adjust if necessary See Fig 2 2 D Tighten all retaining nuts just enough to keep assembly from moving E Repeat steps A through E for remaining paths F Fully tighten all retaining nuts to approximately 20 25 in lbs Lock in place with second nut...

Page 282: ...es the spacing strap will be fixed to the center support In this case the Reference transducer is adjustable and the spacing strap is used to space both the reference and the moveable transducers See Fig 3 A Note If this is a Clamp on Gas application using size C1 or D1 transducers use ALT hole to position the Reference Transducer See Fig 3 B Note For direct mode each enclosure will have one trans...

Page 283: ...ated value from the FDC to the actual distance from transducer front face to transducer front face Transducer edge is visible at bottom of side plates I Complete the make up process and verify the operation of the installation before continuing to final step Adjustment of transducer spacing may be required Page 7 of 9 1012WS 1 7 Rev B Bracket hooks onto hinge Fig 3 7 Fig 3 8 Fig 3 9 Fig 3 10 Fig 3...

Page 284: ...side plates may be required in some situations where the gap between the pipe and the enclosure is diminished due to a large pipe diameter Retain all hardware Procedure A While strap is in place Tack Weld at the outer ends of each bracket as shown in Fig 4 1 B Tack weld the center support See Fig 4 2 C IMPORTANT Do not weld the center of the bracket The space is necessary for maintaining proper op...

Page 285: ...the Housing Covers and remove the spacer bar to complete this procedure Page 9 of 9 1012WS 1 7 Rev B Temporarily tie off this end of gasket Loosen other end of gasket Feed the gasket underneath the shroud at the front end of the transducer Pull tight then let go to snap in place Fig 5 5 Fig 5 6 Fig 5 7 Fig 5 8 Feed the gasket underneath the shroud at the back end of the transducer Pull tight then ...

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Page 287: ...e installation menu and the procedure outlined in the FDC Field Manual confirm that you have the appropriate transducers and Enclosure Set for operation on the chosen pipe 2 Select mounting location 2 1 Choose location that remains full at zero flow 2 2 Where possible locate enclosure ass y 10 pipe diameters or more from elbow or valve to ensure fully developed and stable flow profile 2 3 On horiz...

Page 288: ...For Direct X mode install two keepers at each strap location E Mount the straps at the previously marked locations Loop once around the pipe and feed the open end of the strap through the Screw Lock Buckle and the Keeper s as shown in Fig 1 5 Pull the loose end to remove most of the slack Continue with another loop around the pipe and through the Screw Lock Buckle a second time Pull tight to remov...

Page 289: ...ock Buckle 180 degrees from nearest Keeper or best location See Fig 1 6 B Bend the loose end of the strap to prevent it from loosening while you install and tighten the setscrew you retained from Step1 C See Fig 1 9 C Fig 1 10 shows the final results of Step 1 R Continue to Step 2 Page 3 of 8 1012WS 2 7 Rev B CC506 Rev A Fig 1 6 Fig 1 9 Fig 1 10 All Keepers are aligned with each other and inline w...

Page 290: ...etween marks is half the actual circumference of the pipe See Fig 1 15 and 1 16 D Reinstall the template Locate it next to one of the most outer strap locations Align the marks of the template to the horizontal plane of the pipe Now align the keepers on center with the marks on the template See Fig 1 17 and 1 18 Note It is important to maintain alignment of this set of keepers throughout the remai...

Page 291: ...ote When mounting Direct X Mode maintain alignment of Keepers as outlined in step 1 D Paragraph D D Visually verify co planarity with the pipe by comparing the top edge of the assembly to the linear axis of the pipe Adjust if necessary See Fig 2 4 E Tighten all retaining nuts just enough to keep assembly from moving F Repeat steps A through E for remaining paths G Fully tighten all retaining nuts ...

Page 292: ...screw at hinged location See Fig 3 7 H Tighten Clamping Screw to secure transducer Torque to 15 in lbs Secure with hex nut See Fig 3 8 I Verify LTN by comparing the calculated value from the FDC to the actual distance from transducer front face to transducer front face transducer edge is visible at bottom of side plates J Complete the make up process and verify the operation of the installation be...

Page 293: ...Rev A Temporarily tie off this end of gasket Loosen other end of gasket Feed the gasket underneath the shroud at the front end of the transducer Pull tight then let go to snap in place Fig 4 5 Fig 4 6 Fig 4 7 Fig 4 8 Feed the gasket underneath the shroud at the back end of the transducer Pull tight then let go to snap in place While keeping tight tie both ends together Make a double knot Cut any e...

Page 294: ...ld at the outer ends of each bracket as shown in Fig 5 1 B IMPORTANT Do not weld the center of the bracket The space is necessary for maintaining proper operation C Remove the straps and fully weld all locations See Fig 5 2 Note Bracket Material is Type 316 Stainless Steel Suitable for welding to both Stainless Steel and Carbon Steel pipes Tack Weld outer ends of each bracket then remove strap Do ...

Page 295: ...perature Low Temperature High Viscosity cS Low Viscosity cS 5 48 Makeup Latch 5 49 Alphanumeric Strings 2 16 2 22 Entering 2 23 Analog Input Setup 5 60 Setting Current Input 5 60 Analog Output Setup 5 58 Outputs Setup Data Categories 5 58 Assigning Functions Io Pgen 5 58 Analog Output Trim Menu 5 70 Analog Output Span 2 26 5 58 Application Data 2 7 5 12 Application Data Menu 5 12 Application Data ...

Page 296: ...ions field manual 5 1 Couplant see Sonic Couplant Create Edit Pipe Function 2 12 5 64 Create Name a Site Setup 2 7 5 4 New Site Setup 2 16 Current Output Trim Io1 Io2 5 70 Calibration 5 70 Custody Transfer 5 23 5 44 Custom Pipe Data 5 9 D Damping Control 5 36 Data Output Filter Types 5 36 SmartSlew 5 36 Time Average 5 36 Datalogger Data 5 54 Data Option List 2 23 5 54 Events 5 55 Memory 4 6 Mode 5...

Page 297: ... Viscosity cS Setting 5 15 Empty Pipe Set Menu 5 30 Enter Sensor 2 5 Entering Alphanumeric Strings 2 23 Entering Numeric Data 2 26 Establishing The Correct Distance Between The Tracks 3 14 5 25 Estimated Vs m s 5 15 Estimating Log Time Left 5 69 F Fault Messages Relay Options 5 57 5 59 Flow Calibration 5 50 Effects Of Pipe Material Selection 5 10 FlowConditions 4 4 Data Damping Low Flow Rates Flow...

Page 298: ...6 1 Installing a 1012T Mounting Track In Reflect Mode 3 15 180 Degrees Opposed With Mounting Track 3 17 Installing a 1012T Mounting Track In Direct Mode 3 17 Installing The Transducers 3 4 Picking The Appropriate Transducer 4 2 Preparing The Pipe 3 6 Finding The Halfway Distance 3 14 Interface Vs m s 5 48 Intrinsic calibration 5 50 K Kc Calibration 5 50 Keyboard PC 5 1 L Leak Detection 5 23 Left A...

Page 299: ...37 Memory Full Message 4 7 Memory Map 5 69 Memory Resources 4 6 ROM RAM 4 6 Memory Fault Set 5 37 Menu Screen 2 6 Meter Facilities Functions 5 61 Meter Facilities Menu 2 12 4 13 5 61 Meter Type Menu 2 7 Min Flow 5 47 Range Setting 5 46 Min LiquIdentTM 5 47 Min Temperature 5 47 Min Viscosity cS 5 47 Min Vs m s 5 47 Mod of Elast PSI 5 12 Mounting Transducers 3 4 Identifying1011TransducersandMounting...

Page 300: ...ecting 5 9 Pipe Configuration 5 20 Selecting 5 20 Pipe Considerations For Clamp on Transducer 4 2 Pipe Data Menu 5 6 Outer Diameter 5 10 Wall Thickness 5 10 Pipe Data Menu Structure 5 8 Pipe Dimensions 4 2 Pipe Material 5 10 Selecting 5 10 Pipe Outer Diameter 5 10 5 64 Selecting 5 10 Pipe Parameters 5 6 Pipe Size 5 9 Selecting 5 10 Pipe Table Accessing Menu 5 62 Factory Settings 5 62 Pipe Temperat...

Page 301: ...Ice Bath Calibration 5 72 RTS Key Time 5 76 Setting RTS Key Time 5 76 S Safety Considerations 2 1 Save and Recall Data Sites 2 16 2 24 Save Rename Site Command 2 24 5 5 Scrollable Option List 2 13 2 24 Selecting Chan Path 2 7 2 20 6 2 Data Options 5 54 Datalogger Data Items 5 55 Liquid Class 5 12 Datalogger Event Items 5 55 Deselecting 5 56 Selecting 5 55 Liquid Class 5 12 Memory Mode 5 37 Meter T...

Page 302: ...Strap Mounting Kit Numbers 3 9 System Information 5 76 Checksum Code Op System P N Reset Date Time Version 5 76 System Performance 4 3 Accuracy Repeatability 4 3 T Table Setups Menu 5 62 Technical Assistance 4 1 Temperature and Pressure Ratings 4 6 Temperature Sensor 3 19 Mounting 3 19 Terminology Chart For 1010 Series 4 11 Test Facilities Commands 6 11 Makeup 6 11 Test Facilities Menu 6 10 The Fl...

Page 303: ... Transit Time 1 5 Units Flow Total 5 37 Units Flow Volume 5 40 Up Arrow Sensor 2 5 Using 1012T Mounting Tracks 3 15 Installing In Reflect Mode 3 15 Using ReversaMatic 5 32 Using The 996PSP Pipe Simulator 6 17 Mounting 6 18 Using The Spacing Offset 5 25 V Vaer 4 5 Valc Value 4 5 Vfab 5 45 Virtual Path 1 4 Visc Slope 5 18 Viscosity 5 11 5 18 Viscosity cS 5 13 Viscous Liquids 4 6 Volumetric Flowrate ...

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Page 305: ... 16 18 20 24 30 36 42 48 54 60 72 84 3 80 0 39 3 02 4 80 0 42 3 96 6 90 0 44 6 02 9 05 0 46 8 13 11 10 0 50 10 10 13 20 0 54 12 12 15 30 0 57 14 16 17 40 0 60 16 20 19 50 0 64 18 22 21 60 0 67 20 26 25 80 0 76 24 28 31 74 0 88 29 98 37 96 0 99 35 98 44 20 1 10 42 00 50 50 1 26 47 98 56 66 1 35 53 96 62 80 1 39 60 02 75 34 1 62 72 10 87 54 1 72 84 10 O D Wall I D CLASS B 3 96 0 42 3 12 5 00 0 45 4 ...

Page 306: ...0 1099 9 9 9 9 0 1139 9 9 9 9 0 1339 9 9 9 9 0 1409 9 9 9 9 0 1459 9 9 9 9 0 1549 9 9 9 9 0 2039 9 9 9 9 0 2169 9 9 9 9 0 2269 9 9 9 9 0 2379 9 9 9 9 0 2589 9 9 9 9 0 2809 9 9 9 9 0 3229 9 9 9 9 0 3659 9 9 9 9 0 406 0 438 500 0 562 0 593 0 687 0 250 0 250 0 250 0 312 0 312 0 312 0 3759 9 9 9 9 0 3759 9 9 9 9 0 3759 9 9 9 9 500 500 500 500 500 500 500 1 1 4 2 3 3 1 2 5 8 10 12 14 16 18 24 28 26 30 ...

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Page 308: ...regularly and any necessary correctrions are included in subsequent editions Responsibility for suitability and intended use of this instrument rests solely with the user Get more information www siemens com flow www siemens com processautomation Subject to change without prior notice Order No CQO 1010PVXFM 3 Revision A Printed in the USA Siemens AG 09 2008 Siemens Industry Inc Industry Automation...

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