5. Product description
Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP
73 | 268
SmartDetect
SmartDetect is a highly innovative quality control option. The sensor-controlled system is
intended for use in CrimpCenter. It monitors the entire stripping process in real time and
detects contacts between the stripping blade and the conductor. Thus, the production qual-
ity can be further improved while maintaining high performance.
The operation is completely done with the CrimpCen-
ter software EASY
Blade change without cable chaos
Easy and fast setup
Measurement results are displayed almost in real time
Scope of Application
SmartDetect is fully integrated into the user interface of
the CrimpCenter software «EASY». The operation and data
management are therefore clear and simple. SmartDetect
supports the operator during set-up by showing him
whether the setup used is touching the strands or not.
The tried-and-tested, makeready-optimized principle of quickly exchangeable cutter blocks
for retrofitting the stripping blades remains fully intact when using SmartDetect. The elec-
tronic components of the system are fully embedded so that they are visible from the out-
side only to the experienced eye. Thus, for example, the blade change can be made outside
the machine in a preferred working attitude. When assembling the sharp blades, attention
must not be paid to filigree and sensitive measuring leads.
Function
During the stripping process, touches between the stripping blade and the conductor mate-
rial are detected, causing possible notches or scratches on the conductor material to be
reported. The monitoring takes place in three zones, which correspond to the normal strip-
ping process:
Zone 1: Touches when cutting the insulation are reported
Zone 2: Touches on the withdrawal movement are reported
Zone 3: Touches after the deduction of the insulation residue from the line are reported (re-
cut function deactivated)
The system determines in which zone the contact took place. These results are compared
with the set parameters. Produced wires that do not meet the set quality requirements are
treated and rejected as with other Schleuniger quality monitors.