SECTION 24A : LUBRICATION & SERVICING SCHEDULE
2
DOB 2490-2789 | X3-45 Commuter PA1605 Maintenance Manual (Sec 24A revised April_2019)
LUBRICATION AND SERVICING SCHEDULE
NYCT X3–45 Commuter DOB 2490-2789
Proceed to maintenance operation
every (miles)
Figure i
te
m
6 000
12 00
0
18 00
0
24 00
0
30 00
0
50 00
0
100 0
00
150 0
00
200 0
00
250 0
00
300 0
00
Lubricant /
Spec.tool
1
#
SECTION
1
Filled with TES389 approved fluid
–
change transmission fluid, Main & Lube
filters
19
I
2
Severe vocation, filled with TranSynd or TES295 synthetic fluid only, no
mixture
4
& using High–Capacity filters
5
.
Transmission fluid – change every
84 000 miles
19
H
3
Severe vocation, filled with TranSynd or TES295 synthetic fluid only, no
mixture & using High–Capacity filters
. Transmission Main & Lube filters –
change every
42 000 miles
19
09 PROPELLER SHAFT
1 Perform Spicer’s Driveshaft “Inspection Procedures”
17
2 Grease one fitting on each universal joint
17
K
10 FRONT AXLE
1 Steering knuckle (king) pins – grease two fittings per knuckle
8
K
2 Steering knuckle (king) pins – inspect
8
K
11 REAR AXLES
1 Tag axle lever pivot – grease one fitting on each pivot
18
K
2 Drive axle – check differential oil level, add if necessary
16
F
3 Drive axle –
change differential oil & breather
16
F
4 Drive axle –
check compact bearing axial play
16
5 Drive axle –
change grease in compact bearing (hub unit)
16
E /
12 BRAKE & AIR SYSTEM
1 Brakes – check caliper running clearance
at brake pad replacements
46
2 Brakes – check pad wear indicator. Visually check condition of the slack adjuster
cap & guide pin covers
46
3 Air tanks – drain water from all tanks not equipped with manual drain valve
4 Haldex Consep Condenser/Separator – inspect
41
5 Brakes – check caliper movement along guide pins, check sealing elements
(boots). Check proper functioning of the adjuster
46
6 ABS & Electronic Stability Control systems – check proper functioning
7 Accessories air filter – change filter element
2
8 Air dryer – change cartridge
12
13 WHEELS, HUBS & TIRES
1 Hub bearing, front and tag axle – inspect
14 STEERING
1 Steering tie rod ends – clean & grease one fitting at each end
5
K
3
Allison Transmission recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the absence of a
fluid analysis program, the fluid change interval listed in the chart above should be used. Change filters according to chart above even if a fluid
analysis shows that the fluid doesn’t need to be changed.
4
When the transmission contains a mixture of fluids (defined as the quantity of non-TranSynd or non-TES 295 fluid remaining in the transmission after
a fluid change combined with the quantity of TranSynd or TES295 required to fill the transmission to the proper level), perform the fluid & filter change
according to the TES389 intervals.
5
Extended TranSynd or TES 295 fluid & filter change intervals are only allowed with Allison High-Capacity filters.
