(14.01.21) OW_ORBIMAT_300SW_BA_852060202_00_EN
ORBITALUM TOOLS GMBH
,
D-78224 SINGEN, WWW.ORBITALUM.COM, PHONE +49 (0) 77 31 792-0 79
ORBIMAT 300 SW
EnGLISH
4.
SCOPE OF APPLICATION ......................................94
4.1 Accessories .............................................94
4.1.1 ORBICAR W trolley .........................94
4.1.2 ORBICOOL Active ...........................94
4.1.3 ORBITWIN switching unit ................94
4.1.4 ORBmax oxygen meter ...................95
4.1.5 Remote control with cable ..............95
4.1.6 OCL-30 coolant ...............................95
4.1.7 ORBIPURGE forming set..................95
4.1.8 Paper rolls and ribbon cartridges ...95
5.
TECHNICAL SPECIFICATIONS ...............................96
6.
STORAGE AND TRANSPORT.................................97
6.1
Gross weight ............................................97
6.2
Preparing storage ....................................97
7. COMMISSIONING .............................................. 98
7.1
Scope of delivery .................................... 98
7.2
Checking the scope of delivery ................ 98
7.3
Accessories (optionally available) ............ 98
7.4
Connecting the welding power supply .......99
7.4.1 Setting up machine ........................99
7.4.2 Connecting a gas bottle .................99
7.4.3 Connecting weld heads ................ 100
7.4.4 Detaching coolant hoses .............. 100
7.4.5 Closing off gas hose ..................... 100
7.5 Commissioning ...................................... 100
7.5.1 Connecting Remote control/dummy
plug ..............................................101
7.5.2 Switching on the power source ......101
7.5.3 Setting the language .................... 102
7.5.4 Setting the measuring units ......... 102
8. OPERATION ...................................................... 103
8.1
Auto programming ................................. 103
8.1.1 Setting parameters ...................... 103
8.1.2 Configuring weld head ................. 103
8.1.3 Configuring material .................... 104
8.1.4 Configuring protective gas ........... 104
8.1.5 Configuring pipe diameter ............ 105
8.1.6 Configuring wall thickness ........... 105
8.1.7 Configuring wire feed ................... 105
8.1.8 Calculating procedure .................. 105
8.2
Testing the procedure ............................. 106
8.2.1 Preparing weld head .................... 106
8.2.2 Preparing electrode ..................... 106
8.2.3 Turning weld head ........................ 106
8.2.4 Connecting forming gas ............... 108
8.2.5 Welding .......................................108
8.2.6 Interrupting the welding process ...110
8.3
Adjusting the procedure .......................... 111
8.3.1 Reasons and steps for adjusting pro-
cedure .......................................... 111
8.3.2 Making percental changes ............. 111
TABLE OF COnTEnTS
EnGLISH
1.
ABOUT THESE INSTRUCTIONS .......................... 81
1.1
Warning messages ................................ 81
1.2
Further symbols and displays ................ 81
1.3 Abbreviations ....................................... 81
1.4
Further applicable documents ............... 81
2.
INFORMATION AND SAFETY INSTRUCTIONS ...... 82
2.1
Requirements for the responsible body .. 82
2.2
Using the machine ................................ 82
2.2.1 Proper use .................................. 82
2.2.2 Machine constraints .................... 83
2.3
Environmental protection/disposal ........ 83
2.3.1 Information Ecodesign Directive
2009/125/EC ............................... 83
2.3.2 REACh (Registration, Evaluation,
Authorization and Restriction of
Chemicals) ..................................84
2.3.3 Coolant .......................................84
2.3.4 Electric tools and accessories ......84
2.4
Personnel qualification ......................... 85
2.5
Fundamental information on operational
safety ................................................... 85
2.6
Personal protective equipment .............. 85
2.7
Remaining risks .................................... 85
2.7.1 Injury through high weight .......... 85
2.7.2 Burns and danger of fire through
high temperatures ......................86
2.7.3 Tripping over the hose package ...86
2.7.4 Long-lasting physical damage
through wrong posture ................86
2.7.5 Electric shock .............................86
2.7.6 Danger through incorrect handling
of pressure tanks ........................ 87
2.7.7 Damage to eyes through radiation 87
2.7.8 Dangers through electromagnetic
fields .......................................... 87
2.7.9 Risk of suffocation through an ex-
cessive argon share in the air ......88
2.7.10 Health problems .........................88
2.7.11 Danger of system tipping over .....88
2.7.12 Danger of explosion and fire ........88
2.7.13 General injuries through tools .....88
3. DESCRIPTION .................................................. 89
3.1
ORBIMAT 300 SW .................................. 89
3.2
Operating concept ..................................91
3.2.1 Operation via push switches (soft-
keys) ...........................................91
3.2.2 Operation via touch screen ...........91
3.2.3 Operation via rotary knob.............91
3.2.4 Operation via an external keyboard
.................................................. 92
3.3
Warning signs ....................................... 93
