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Single-phase Motor or DC Motor Connection

WARNING: When performing high-voltage tests, voltage is present on all three test leads if
they are plugged into their receptacles. Follow the proper connection instructions for single-
phase and coil testing to avoid injury or death from severe electrical shock.

1. Plug ADX test leads 1 and 2 into their respective receptacles on the back of the tester.

2.

DO NOT plug in test lead 3.

3. Plug the ground cable into its receptacle on the back of the ADX.

4. Label the leads on the Asset 1 (positive lead) and 2 (negative lead).

5. Connect corresponding numbered test leads to each numbered Asset lead.

6. Connect the black ground lead to an Asset ground terminal or other solid ground contact.

Coil Connection

1. Plug the ADX test leads 1 and 2 into their respective receptacles on the back of the tester.

2.

DO NOT plug test lead 3 or the ground cable into their receptacles on the back of the ADX

.

3. Label the leads/connections on the Asset (coil) 1 and 2.

4. Connect corresponding numbered test leads to each numbered Asset lead.

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Megger Baker ADX User Guide

28

Connecting the ADX to an Asset for Testing

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Summary of Contents for ADX15

Page 1: ...Megger Baker ADX Automated Diagnostic Test Equipment User Guide...

Page 2: ...www megger com Megger Baker ADX User Guide...

Page 3: ...ger Baker Instruments assumes no liability for damages consequent to the use of this product Please read and thoroughly understand the contents of this entire guide before performing any installation...

Page 4: ...c test equipment and measuring instruments for power applications acquired the Baker Instruments business from SKF Group in August of 2018 For 60 years the Baker Instruments business has led the elect...

Page 5: ...7 ADX Test Lead Receptacles 7 General Operation Maintenance and Service Information 8 Cleaning and Decontamination 8 Test Leads 8 Power Requirements 8 Environmental Conditions 8 2 Megger Baker ADX Ins...

Page 6: ...ection 28 Coil Connection 28 4 Setting up Users and Roles 29 Creating Roles 30 Editing Roles 31 Creating Users 32 Editing Users 33 5 Defining Assets Test Configurations Installations and Routes 35 Foc...

Page 7: ...ing with the ADX Analyzer 75 ADX Login Screen 75 Realm Cloud Connection 76 Testing without Selecting an Asset 77 Recommended Testing Sequence 78 Android Navigation Bar 78 Failure Messages During Testi...

Page 8: ...led typically field testing 121 False Pulse to Pulse EAR Failures 121 Removing Ancillary Components 121 Surge Test Underpowered 122 Sequenced Tests Mode 123 Main Menu Sequenced Tests 123 Test Asset 12...

Page 9: ...r Insulation Resistance Test 163 Recommended DC HiPot and Surge Test Voltages 163 Appendix E Technical Specifications 165 Installation Category Definitions 165 General Specifications 165 DC Insulation...

Page 10: ...www megger com Megger Baker ADX User Guide viii Table of Contents...

Page 11: ...m Located on rear panel of instrument by the ground terminal Warning about hazardous voltage and risk of injury or death from severe electrical shock Located above the test leads on the back panel of...

Page 12: ...clear understanding of the risks from operating the instrument and adequate formal operating procedures and authorization to protect personnel from harm Do not exceed maximum operating capabilities o...

Page 13: ...broken test leads with factory authorized parts to ensure safe operation and maintain performance specifications Use only Megger approved test leads with this instrument Ensure that hands remain behi...

Page 14: ...e instrument is 1 0 F After capacitive loads are measured ensure that the test has terminated and that the load is safely discharged and protected from dielectric absorption if necessary before discon...

Page 15: ...s need to be removed before the full discharge time has elapsed secondary grounding equipment should be attached between the DUT and station ground before removing the test leads When a proper ground...

Page 16: ...e of the unit Follow standard practice and safety procedures when lifting the unit Remove tripping hazards test leads power cord and all accessories before lifting The front cover should also be in pl...

Page 17: ...does not stop an RLC test after it has been started Care must be taken when handling the unit and device under test even when the E Stop is activated Fig 2 Megger Baker ADX showing Equipment Stop butt...

Page 18: ...leaned with a cloth dampened with water Make sure the leads are dry before use Power Requirements Using the provided AC power cord connect the unit to a grounded AC power source The unit s power requi...

Page 19: ...tests standard ramp and step voltage Surge tests Low impedance armature and coil tests Armature and coil surge tests Megger Baker ADX testers are compatible with the Megger Baker PP and PPX series po...

Page 20: ...t down or restart Press one second and release then press Power Off or Restart Hard power down Press and hold for approximately 5 seconds 2 Push to test PTT button 3 Indicates maximum output voltage i...

Page 21: ...top safety lights connector See details on the next page 8 RS 485 connection 9 Power pack interface connector optional 10 Footswitch connector 11 HDMI output connector display ADX screen output to an...

Page 22: ...toolbar will light and testing will stop Remove or re install the Stop Jumper connector and cover by turning the inner connector 1 and not the outer cover 2 Fig 7 Stop Jumper connectors and cover lef...

Page 23: ...with extended RLC testing options The output capacity of the ADX can be extended up to 40 kV by using Megger Baker power packs Table 2 ADX models with available options Options ADX Standard Models ADX...

Page 24: ...pendent on the incoming line voltage These units perform Surge and DC HiPot tests when used with the Megger Baker ADX as the host for data collection They incorporate a supply monitor for safe operati...

Page 25: ...rge Hand held Probes ADX ASP which are used during armature bar to bar testing Fig 10 Megger ADX Armature Surge Hand held Probes 1014 104 The ADX Armature Surge Clips ADX ASC are commonly used during...

Page 26: ...to the instructions provided with the accessory for details on using and maintaining the accessory NOTICE Armature surge test and other fixtures used with legacy equipment are not compatible with the...

Page 27: ...clips 1011 928 ADX15A units also include one set of DLRO Connect system components as shown below to accommodate low voltage RLC testing for armatures Fig 15 DLRO Connect system components included w...

Page 28: ...TSIL and Test Status Indication Lights E Stop TSIL ES accessories show operators and bystanders when power is being applied to a device under test The remote E Stop is used to stop high voltage testin...

Page 29: ...ully foam lined hard shell is also available The case has an extendable handle and wheels for easy transport Megger Test Probes and Accessories Options A variety of test probe and accessories options...

Page 30: ...nnector handspike probe with spring loaded tips 1006 450 4 Duplex connector concentric handspike 1006 448 5 Duplex connector handspike twist probe with spring loaded tips 1006 449 6 Duplex connector K...

Page 31: ...ray The keyboard tray can also be removed during use and stored aside Fig 20 ADX resting on work cart all bottom bumpers making full contact wheels locked CAUTION If the ADX is placed on a wheeled car...

Page 32: ...inge locations 1 Lay the cover aside in a safe place Reinstalling the Keyboard Tray 1 Note the location of the hinge pins Ensure that they are intact and centered in their retainers 2 Raise the tray t...

Page 33: ...mpers to unlock the kickstand from the bottom of the unit 3 Press fingers into the kickstand bottom edge to release it Fig 22 Place ADX upright on back bumpers 4 Fully unfold the kickstand towards the...

Page 34: ...ads to their respective receptacles then lay out the cables as shown below before raising the unit vertically 2 Check to ensure that all leads are properly positioned and not being pinched in any mann...

Page 35: ...droid OS setup Typical setup items include Location Language Date Time Keyboard and Input Methods Wi Fi connection Click on the Settings icon in the Android Apps list to open the Settings screens One...

Page 36: ...the ground cable into its receptacle on the back of the ADX 4 Label the leads on the Asset 1 2 and 3 5 Connect corresponding numbered test leads to each numbered Asset lead 6 Connect the black ground...

Page 37: ...f both devices and to reduce tripping and other hazards for personnel in the area 8 Press the power button on the lower left corner of the ADX Fig 28 Ensuring ADX test leads and Asset cables are prope...

Page 38: ...the back of the ADX 4 Label the leads on the Asset 1 positive lead and 2 negative lead 5 Connect corresponding numbered test leads to each numbered Asset lead 6 Connect the black ground lead to an Ass...

Page 39: ...s to set up proper permissions and access relative to how users will serve various roles when using the ADX tester The SETUP mode main menu is the starting point for administrators to access the tools...

Page 40: ...in the field then press OK Fig 30 Create Role dialog box 4 The new role is added to the Roles list as illustrated below 5 Click on or press the new role to select it 6 Click on or press the check box...

Page 41: ...ck boxes next to each task that you want to assign to or remove from the selected role Checking each box grants permission to the role to perform the associated task 4 When you have completed task ass...

Page 42: ...a specific user by entering values in the First Name and Last Name fields 7 Assign a password if desired not required by entering one in the Password field 8 In the Available Roles list click on or pr...

Page 43: ...le s to the Assigned Roles list 6 Conversely if you want to remove one or more roles from the user click on the role s in the Assigned Roles list then click on the right arrow button to move the selec...

Page 44: ...www megger com Megger Baker ADX User Guide 34...

Page 45: ...e Asset being testing The software uses a default Test Configuration that cannot be viewed or edited For most applications selecting an asset provides many advantages including Saving all test data to...

Page 46: ...tion and asset setup are completed before an asset is tested Defining the relationship between assets installations and routes ensures that operators always know where to find an asset when it require...

Page 47: ...examples of installation attributes include location elements such as plant building city section and more ASSETS and INSTALLATIONS are separate entities Over time an Installation such as a specific m...

Page 48: ...achine focused Asset and Installation clearly separated Fig 38 Comparing AWA and ADX data models Build the Strategy that Realizes Your Vision A few examples are presented next but your actual applicat...

Page 49: ...eded The service ticket can contain all the information needed to track an asset while it is in the shop Tests can be run and data collected based only on the asset and its attributes Fig 39 Example o...

Page 50: ...to how the asset performs under specific conditions along with identifying issues that might be related to where and how the asset is used Identify location by plant and building Identify Power Supply...

Page 51: ...r editing process The Test Configuration Editor screen appears after clicking on the Test Configuration icon in the SETUP mode main screen or from the EDIT TEST CONFIGURATION icon in the toolbar at th...

Page 52: ...right of the Test Configuration field then select the configuration you want to view Fig 42 Test Configuration screen general information section Naming Conventions Use a naming convention that is con...

Page 53: ...eld or entering a name and value directly in the fields For example you could add an attribute called Standards Compliance to identify that the test configuration is used as part of a compliance proce...

Page 54: ...value of the threshold for individual resistance is defined at a specific temperature for example 0 123 at 25 C So whatever temperature the winding is will likely need to be corrected to make the comp...

Page 55: ...readings For assets with very low inductance you can consider using 1000 Hz NOTE Keep in mind that rotor position can affect inductance values Because capacitance values in industrial motors are typi...

Page 56: ...use Thermosetting in this field 2 Specify a default Correct To value for the Asset Most standards use 40 C 3 The Test Options drop down list helps you select the combination of IR DA PI Tests you want...

Page 57: ...r is set If a PI test is selected testing runs for nine more minutes 10 total then the last evaluation marker is set The DA is essentially the same as PI but shorter in duration 3 minutes vs 10 for PI...

Page 58: ...inarily high leakage current within defined limits or causing the ground wall insulation to break down Deciding which HiPot test type to assign to the Text Configuration is an important part of defini...

Page 59: ...ipot Steps Voltage level of each step in a Step HiPot Test Step tests should have at least four steps above the IR test voltage HiPot Test Voltage IR Test Voltage 4 For example 2000 500 1500 4 375 per...

Page 60: ...lied to all leads Fig 47 Test Configuration screen RLC section The ADX allows you to select up to three reference waveforms for your surge tests Due to potential differences between phases each refere...

Page 61: ...coils Line to line EAR Limit Checking this box only one limit is set for all three leads Commonly used when testing stators that have very low line to line EAR by design Individual Line to Line EAR L...

Page 62: ...nd assets because they are the devices that will be tested When the system is set up assets are created and associated with test configurations sequences and installations In turn installations and as...

Page 63: ...clude characteristics such as manufacturer model output power and more The Group By lists come from common nameplate fields defined during the asset creation process along with attributes created duri...

Page 64: ...ed NOTE To clear a Search of Browse field open the Search Criteria list then select the top blank row as shown in the image above As each criterion is selected mathematical operators relevant to the s...

Page 65: ...assigned to the asset Note in particular the Active Test Configuration assigned to the asset 3 The selected asset name and its active test configuration will be identified at the top of the screen her...

Page 66: ...be used in the screen to collect asset information In the following example AC 3 Phase Induction motor is selected so the resulting fields are labeled for data most commonly found on the nameplates f...

Page 67: ...reating a new asset using the blank New Asset form 1 Click on the ASSET icon in any main menu 2 Press or click on the NEW ASSET button in the Asset Selection screen 3 Select the Asset Type and Sub typ...

Page 68: ...d to the list of tests that can be run on the asset NOTE The Test Configuration drop down list that appears within the Test Initiation screen before running automatic and sequenced tests contains the...

Page 69: ...ssets via the Asset screen Search and Browse tools Attributes created here become part of the parameter lists applied by these tools in the Asset Selection screen as the following example illustrates...

Page 70: ...ther examples might be Motor Status Asset Color Last Service Date and Manufactured Date NOTE Attributes assigned here are specific to the asset They can include anything that adds value for searching...

Page 71: ...creen shown below examples of two attributes building and location each have duplicate entries simply because one user preferred capitalizing the attributes while another preferred using lower case Ex...

Page 72: ...ller in size Use the smallest possible file size to avoid filling the database too quickly NOTE MS PowerPoint slides can be saved as image files so you can easily import them for use with Sequences or...

Page 73: ...you originally structured your files Fig 59 Selecting an image to add 6 The following example shows an image added to the Asset being edited These images appear within Sequenced tests as addressed in...

Page 74: ...on in any main menu 2 In the Asset Selection screen locate and select the asset you want to edit 3 Press or click on the EDIT ASSET button 4 Press the COPY icon at the top of the screen The software w...

Page 75: ...routes and run fully automated tests on a selected asset Common controls help you select assets to test generate reports on test results and log out of the application Depending on the role and permi...

Page 76: ...own in the example below Images added when editing an asset appear within an assigned sequence as the three connection elements as shown in the example As the graphic illustrates up to three images ca...

Page 77: ...onveyed to safely guide operators through the process Assigning the proper sequence to the related asset is important to ensure that all aspects are optimally aligned with the asset being tested Fig 6...

Page 78: ...example flow diagram Creating sequence images might include taking a picture of a Job Safety Analysis JSA or capturing a screen from a PDF that contains relevant information You can also create image...

Page 79: ...nces 1 To the left of the Add Attribute button are two fields Click on the arrow to the left of the first attribute field to open a list of existing attributes If the attribute you need already exists...

Page 80: ...ings Power supply bus Bus numbers identifiers Motor control cabinet MCC ID location connections Identify the bucket for testing High moisture area Yes No Aid in understanding leakage current character...

Page 81: ...only seen within the Installation Editor screen which operators can use to view the images to help in their search for the Asset and its environment Permissions are required to edit the installation...

Page 82: ...n the NEW ROUTE field then press the NEW ROUTE button The Assets and Installations field will clear and the new route will appear in the Route field 2 Add Assets and Installations as described above T...

Page 83: ...to locate and select the route you need 3 Add Assets and or Installations as needed by pressing the appropriate button then selecting the object from the related Asset Selection or Installation Select...

Page 84: ...www megger com Megger Baker ADX User Guide 74 Routes...

Page 85: ...full permissions is also provided A unique password assigned by Megger is required Contact Megger Baker Instruments Support see back page to obtain your password if you do not already have it At the b...

Page 86: ...dministrators working directly with Megger Baker technical support should make changes to this information Most organizations will use only one database so there will be no need to make changes If you...

Page 87: ...sset to get familiar with the basic Manual mode testing features One practical application might be using the ADX in a shop environment for troubleshooting tasks where saving data for long term use is...

Page 88: ...setting up tests such as editing a test configuration the standard Android navigation bar may appear at the bottom of the test screen This is standard Android behavior that cannot be fully eliminated...

Page 89: ...s to locate the asset needed Attributes that are created along with standard nameplate information are used to help you find your assets 3 When you see the target asset in the list click on or touch t...

Page 90: ...ection is not the one you want to use highlight the target asset then press EDIT ASSET Fig 75 Selecting a target asset to edit to change active test configuration www megger com Megger Baker ADX User...

Page 91: ...ing Assets Test Configurations Installations and Routes for details on creating new test configurations 9 If you find the test configuration you need ensure that it is set as the active test configura...

Page 92: ...ts will be saved to the test event and the results can be viewed using the PowerDB Dashboard PDF download feature For example in Manual RLC testing you could press ALL LEADS and when the software comp...

Page 93: ...e user You can also select REPORTS to view report results or to generate new reports for completed tests Press the LOGOUT icon to sign out of your user profile and return to the Login screen when you...

Page 94: ...tly specify test parameters such as the Imbalance Calculation to use Temperature Compensation parameters and which tests to enable From this screen you can make the following adjustments if needed Sel...

Page 95: ...ing you to return the test leads to their original configuration Ensure that the connections are restored before clicking OK 4 The RLC test registers the measurements taken on each test lead and compa...

Page 96: ...phase might be bad because the faulty phase is actually attached to two of the L L leads two L L readings are high and one is not With the software showing the calculated results for each phase you ca...

Page 97: ...will appear in the test results display Set the Ramp Rate using the slider to provide a slower or faster ramp rate Temperature Compensation controls help you select insulation material type and define...

Page 98: ...mpensation is used set in this screen using the drop down list or in the active test configuration the M field will display the corrected value based on that compensation not the direct calculated val...

Page 99: ...eads before testing is properly executed and completed Grounding should be conducted as needed after completion of all tests Alternatives for Starting Manual DC Testing 1 Press and hold PTT button top...

Page 100: ...st screen Before Running a Surge Test 1 Select an asset to test When the software loads the asset information it will use the active test configuration to set test parameters such as the target voltag...

Page 101: ...s on the ADX front panel also light in turn to show which lead is energized 4 With the target level set monitor the Pulse Count until you reach the desired number of pulses then release the PTT button...

Page 102: ...he ADX front panel 2 below clockwise to increase the voltage to the target level NOTE If you have a footswitch connected to the ADX it provides an alternative to using the PTT button to start and stop...

Page 103: ...hen you have completed your initial settings give the test configuration a name that you can easily identify Best practice is to follow your organization s naming conventions while giving the configur...

Page 104: ...Start Override and PD test should also be disabled during this process 15 Save the changes to the test configuration then exit the screen 16 When you return to the Surge Test screen press the LEAD 1...

Page 105: ...eing driven for each step in a two direction test Correlating this direction with the physical connection of the coil can have a significant impact on the accuracy of the readings for coils that a sig...

Page 106: ...s for Lead 1 The name and reference waveform will appear as shown in the example below NOTE You can create up to three references for 3 phase motors and up to two references for single coils In some c...

Page 107: ...ou have completed your entries press the SAVE icon at the top of the screen Fig 92 Setting up the test configuration for Surge testing with references www megger com Megger Baker ADX User Guide 97 Man...

Page 108: ...uration can restrict how the configuration can be applied assets under test essentially need to be identical to the source of the reference to yield reliable accurate results This process describes ho...

Page 109: ...nce Limit to the maximum allowed percentage of wave area deviation compared to the reference NOTE Using Zero Start Override is not required In some cases ramping the target voltage provides a more pre...

Page 110: ...results 14 Run the surge test on your asset to obtain a good waveform for Lead 1 When you are satisfied with the waveform press the SAVE TEST REFERENCE icon in the toolbar then enter a name for the re...

Page 111: ...il Assets can be created for a coil type and re used over time often in pass fail applications where saving individual test results is not needed Alternatively assets can be created for batches of coi...

Page 112: ...st result in graph 9 Last measurement display field always displays the last measurement recorded in the testing process 10 Upper graph displays results for DC resistance inductance impedance phase an...

Page 113: ...le if L1 is changed to L2 the number would change to show the measurement value for L2 coil number 2 Pressing on another button to the left of the graph would change the number to the measurement valu...

Page 114: ...urrently selected coil This process example continues with AUTO ADVANCE ON 2 With the ACTIVE TEST button set to RLZ press the Push to test PTT button on the top left of the ADX front panel for a coupl...

Page 115: ...ads Direction icon at the top to switch test direction from Lead 1 2 to Lead 2 1 then run the Surge test procedure again With AUTO ADVANCE ON this will happen automatically 11 Change test leads after...

Page 116: ...ature RLZ testing uses RLC adapter and hand held probes smaller probe set shown 1 Remove the standard lead set from their receptacles and store in their backpack or a clean dry place 2 Ensure that the...

Page 117: ...ting the armature bars ensure that all probes properly contact their bars 4 If using the ADX ARM SRG adapter ensure that the activator buttons connector is properly attached to the FOOTSWITCH receptac...

Page 118: ...and return to the Login screen when you have completed your tasks Fig 105 Auto RLC Test screen NOTE Due to the complex nature of Automatic and Sequence testing an asset with an assigned test configura...

Page 119: ...connected to motor lead 1 test lead 2 to the motor frame and test lead three will be disconnected not contacting any motor lead or ground NOTE Acknowledge this message only after the leads have been...

Page 120: ...matically by the ADX The LEADS ENERGIZED indicator in the top right corner flashes until the leads have properly discharged LEDs on the ADX front panel also light when leads are energized You can moni...

Page 121: ...during testing by changing the value in the Temp Compensation drop down list Before returning to the Automatic Test main menu a message appears instructing you to allow the asset sufficient time to di...

Page 122: ...press START to continue testing as configured or you can select the Leads phases that you want to test The indicator light next to each LEAD button appears in bright green when the associated lead ha...

Page 123: ...ssage notifying you of the issue You are given choices such as saving the test results continuing with testing or exiting without saving Messages and options vary depending on the failure type encount...

Page 124: ...ischarge extinction voltage PDEV partial discharge extinction voltage The ADX uses two parameters to monitor PD PD Threshold the amplitude at which a high frequency transient PD Event is counted towar...

Page 125: ...if PD is detected during the test A completed test with no PD values indicates that your insulation system does not have detectable PD activity Fig 113 ADX Surge Test screen with PD enabled and values...

Page 126: ...hich test lead is energized Within the Surge screen an indicator light above the LEAD buttons also flashes when a test lead is energized Fig 114 Voltage dropping to ramp down target 1000 V here captur...

Page 127: ...PD Event Limit PD Event Limit the cumulative number of PD Events during each surge pulse required to constitute a PD surge pulse When the number of PD Events exceeds this limit a PD surge pulse is det...

Page 128: ...ess or click on the Edit test configuration icon in the toolbar 3 To start the process set the PD Threshold to 1 0 mV and the PD Time Scale to 1 024 s as shown in the preceding Test Config Editor exam...

Page 129: ...is example the majority of spikes reached the 1 mV threshold lines and others reached 2 mV so choosing a value 1 5 2 0 mV higher is a good next step 11 Save your changes then return to the Surge Test...

Page 130: ...l value for capturing a valid PD Event 2 With all three leads selected for test set in the test configuration press the START button to being the process 3 Using Automatic Mode lets the tester do all...

Page 131: ...d This slow draw to the left is caused by rotor influence If the voltage is increased at too fast a rate the movement can cause the P P EAR to generate smooth but large changes that could exceed the P...

Page 132: ...rgy to affect the desired test voltage Testing through long cable runs can also add significant capacitance to ground which steals some of the energy intended to ring with the testers capacitor This w...

Page 133: ...uence can include a number of different test types including RLC DC Surge tests and more depending on the asset type being tested For the following example we use a 3 phase AC Test sequence that inclu...

Page 134: ...this screen you can confirm the test configuration you want to run or change it if needed NOTE Using this tool to change the test configuration only affects the immediate testing session It does not...

Page 135: ...button will immediately initiate the capacitance test Fig 122 Auto RLC Test leads reconfiguring message for capacitance testing 9 After the capacitance test completes another message appears letting y...

Page 136: ...direct calculated value You can change this display during testing by changing the value in the Temp Compensation drop down list 11 Testing begins immediately and runs non stop unless a failure is enc...

Page 137: ...n turn off as each test completes 16 If the Surge tests pass the sequence will automatically save the data and move onto the discharge screen or the next programmed sequence step Manual interaction an...

Page 138: ...esult Set failed In turn when a Test Result Set shows a Fail it also indicates that at least one test within the set has failed Fig 127 Auto Test Results Summary 19 Click Close after reviewing the res...

Page 139: ...wing the result touch the EXIT icon in the top right of the Reports screen to return to the Execute Route screen Fig 128 Execute Route screen example 5 If you have a longer list of assets and you want...

Page 140: ...ay press the EXIT icon to leave the Execute Route screen The route s progress is automatically saved and the software will return to the route s last known state when testing resumes NOTE The software...

Page 141: ...mind that the software will display Installations with no assets assigned and assets that have not been assigned to a Installation In the first case an asset might have been removed from a Installati...

Page 142: ...Two options are included with the ADX15A as shown in the image below The set on the left uses the DLRO Connect system with pistol grip spring loaded probes They are typically used on medium or larger...

Page 143: ...eed both hands to make contact with the asset under test 3 Test leads options are all Kelvin type leads Ensure that all four probe tips make proper contact with the armature bars 4 Press the footswitc...

Page 144: ...est Results Selection screen displays a path that the software dynamically builds as you use the Browse tool to locate the test results you want to use in the report generation process The display are...

Page 145: ...ALL icon at the bottom of the screen to see reports for all test results in the current list 2 Touch an individual result to highlight it then press the VIEW icon to see the report for just that resul...

Page 146: ...mation to describe the report specific testing conditions or issues or other information to enhance the report NOTE Any changes made to the report by these means is automatically saved to the database...

Page 147: ...est section that includes results for PD testing displayed in a table an complementing house plot Fig 139 Reports screen with example report Surge Test sections The ADX integrated Report Generator was...

Page 148: ...www megger com Megger Baker ADX User Guide 138...

Page 149: ...eshooting Site Map The Site Map illustrates the flow of screens and controls within the ADX software user interface Fig 140 Main Menu map Fig 141 Manual Tests Screen map www megger com Megger Baker AD...

Page 150: ...Fig 142 Automatic Tests Screen map Fig 143 Sequenced Tests Screen map www megger com Megger Baker ADX User Guide 140 Site Map...

Page 151: ...ng the equipment have been resolved press the E stop button in and turn counter clockwise to reset An icon at the top of the screen appears when the E stop button is activated When the button is reset...

Page 152: ...d unit will not allow for Surge Testing Manual Surge Automatic Surge Coil Test Power Pack is in the wrong mode please set to Surge mode If power pack is set to incorrect mode and must be placed to Sur...

Page 153: ...ice for calibration RLC Calibration Firmware update failed Firmware could not be updated onto device Tester Config R unbalance exceeded test limit Software detected resistance unbalance test limit fai...

Page 154: ...s could not be saved User tries to save test results during surge and coil testing Indicates a potential out of memory issue Surge and coil tests Test Results could not be found for this asset User tr...

Page 155: ...ce test on an asset that is not inductive All RLC tests To use PD while manually testing have an Asset selected User tried to execute a Surge test with PD while in Manual mode Manual Surge mode Test l...

Page 156: ...xport data when not connected to server User tried to export the database but internet connection was too weak or out of range for Wi Fi and not connected via Ethernet Login screen Image size cannot e...

Page 157: ...lternatively you can EXIT the ADX software which will bring you to the Android Home screen NOTE While it is not always necessary to exit the ADX software before working in the Android OS in some cases...

Page 158: ...ed applications screen Apps and Widgets Screen The following is an example of the Apps and Widgets screen displaying the Apps tab with a variety of installed applications Actual screen content may var...

Page 159: ...ns to define your preferences NOTE The default temperature scale for the US is Fahrenheit If you prefer to use Celsius select English United Kingdom for your language Fig 3 Android Settings screen Lan...

Page 160: ...f the list is the active language The Android user interfaces will immediately change to the active language The ADX user interface will change to the active language after the application is closed t...

Page 161: ...automatically find and select date time and zone information Click on Select time zone to change to your local zone Fig 7 Android Settings Date Time screen Clicking on each item opens a new screen or...

Page 162: ...Wi Fi as needed When you have completed your Android setup process return to the ADX app by tapping on the Open Apps icon then the ADX app Settings and other open apps can also be closed from here If...

Page 163: ...er files you will need a USB keyboard to control the capture process and a USB flash drive to transfer the files 1 Connect the drive and keyboard to the ADX 2 On the screen you want to copy press the...

Page 164: ...s available for transfer 9 Click on the individual screenshot files to be transferred a check mark appears to show that the file has been selected CTRL A selects all files 10 Click on the Kebab icon 3...

Page 165: ...tom right of screen Fig 151 Click on Move bottom right of screen 14 A Moving files message appears at the bottom center of the screen After files have been moved you can removed the USB drive Properly...

Page 166: ...symbol in the top left menu bar as shown below Fig 152 Click on the USB connection symbol top left 17 On the USB drop down menu click on the down arrow after Android System Fig 153 Android System down...

Page 167: ...king for the code to activate your PrintHand license Enter the code provided by Megger Baker Support to validate your application Setting up PrintHand 1 Open the Android Apps screen then click on the...

Page 168: ...tooth printer Printers connected directly to the ADX via USB would use the Connected to your Android via USB option 3 Touch or click on the option you need then press Next For this example we use Wi F...

Page 169: ...nue with setup for other options such as paper size and type print modes and more Complete the setup options as needed then you will be offered the option to do a print test which is recommended to co...

Page 170: ...om the Reports screen The PrintHand application will start shortly opening the following screen to preview the selected report and check you settings 5 Ensure that the proper printer is selected along...

Page 171: ...t button to continue Fig 7 Access to settings changes if needed 9 In the final options screen select the number of copies print range and print order as needed then click on OK Fig 8 Final options scr...

Page 172: ...www megger com Megger Baker ADX User Guide 162...

Page 173: ...DC tests and Surge tests conducted on a motor generator or transformer That standard is twice the AC line voltage plus 1 000 volts This test voltage is consistent with NEMA MG 1 IEEE 95 1977 for test...

Page 174: ...8 4 160 3 397 15 844 10 298 6 6 900 5 634 25 160 16 354 13 800 11 268 48 620 31 603 Table 12 IEEE 522 Surge testing V Line Per Unit New 3 5 Per Unit In Service 75 of New 480 392 1 372 1 029 575 469 1...

Page 175: ...216 mm ADX15A 49 lbs 22 kg 18 x 23 x 8 5 in 457 x 584 x 216 mm Table 15 System specifications Parameter Value Internal memory RAM 2GB DDR3 Internal storage 8GB MMC and 480GB SSD Drive Processor speed...

Page 176: ...16 kV DC nominal 15 kV Maximum generated voltage Peak voltage for AC or DC test ADX4 Nominal 100 V 4 kV ADX6 Nominal 100 V 6 kV ADX12 Nominal 100 V 12 kV ADX15 Nominal 100 V 15 kV ADX15A Nominal 100...

Page 177: ...at 15 kV Typical short circuit current 700 A Repetition rate 4 Hz nominal Minimum inductance 4 kV 70 H 6 kV 100 H 12 kV 120 H 15 kV 170 H Voltage accuracy 10 Table 20 Surge through Impedance Transfor...

Page 178: ...requirements for electrical equipment for measurement control and laboratory use Safety requirements for hand held probe assemblies for electrical measurement and test IEC 61010 2 034 2017 Safety req...

Page 179: ...es megger com Megger USA Valley Forge Valley Forge Corporate Center 2621 Van Buren Avenue Norristown Pennsylvania 19403 USA T 1 610 676 8500 F 1 610 676 8610 Megger Limited Archcliffe Road Dover Kent...

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