6 Installation
6.1
Ensuring safety ................................................................................................................
56
6.2
Reporting Transport Damage ...........................................................................................
56
6.3
Installing the options ........................................................................................................
56
6.3.1
Perform regular maintenance on the chassis: ....................................................
56
7 Initial Start-up
7.1
Ensuring safety ................................................................................................................
57
7.2
Before Initial Start-up (or Recommissioning) ...................................................................
57
7.2.1
Note when commissioning ..................................................................................
57
7.2.2
Special measures for re-commissioning after storage or de-commissioning .....
58
7.3
Checking installation and operating conditions ................................................................
58
7.4
Low-temperature operation ..............................................................................................
59
7.4.1
Carrying out warming-up when temperatures are low ........................................
59
7.4.2
Starting assistance .............................................................................................
60
7.4.3
Starting up low-temperature equipment ..............................................................
62
7.5
Putting the generator into operation .................................................................................
64
7.5.1
Generator control box 400 V with insulation monitoring .....................................
64
7.5.2
Generator control box 115 V with insulation monitoring .....................................
65
7.5.3
Testing the insulation monitor .............................................................................
65
8 Operation
8.1
Ensuring safety ................................................................................................................
67
8.2
Starting up and shutting down ..........................................................................................
68
8.2.1
Commissioning the machine ...............................................................................
68
8.2.2
Starting the machine ...........................................................................................
69
8.2.3
Running the machine up to operating temperature ............................................
69
8.2.4
Setting the discharge pressure by using the hand wheel ...................................
70
8.2.5
Operating the machine under load .....................................................................
71
8.2.6
Shutting down the machine ................................................................................
71
8.3
Refuelling the machine .....................................................................................................
71
8.3.1
Using the correct type of fuel ..............................................................................
71
8.3.2
Filling the fuel tank at a pump by means of a refuelling nozzle ..........................
73
8.3.3
Filling the fuel tank on a construction site by means of a canister .....................
74
8.4
Cleaning the machine after operation ..............................................................................
75
8.4.1
Cleaning the exterior of the machine ..................................................................
75
8.4.2
Cleaning the interior of the machine ...................................................................
77
8.5
Operating the options .......................................................................................................
78
8.5.1
Operating the battery isolating switch .................................................................
79
8.5.2
Operating the tool lubricator ...............................................................................
79
8.5.3
Using the low-temperature equipment ................................................................
81
8.5.4
Generator operation ............................................................................................
82
8.5.5
Using the hose reel .............................................................................................
84
9 Fault Recognition and Rectification
9.1
Basic instructions .............................................................................................................
86
9.2
Evaluating engine faults and alarms ................................................................................
86
9.2.1
Engine stops or fails to start ...............................................................................
86
9.2.2
Drive engine does not reach full speed ..............................................................
87
9.2.3
Indicator lamp remains on ..................................................................................
87
9.2.4
Drive engine knocking or fails to start .................................................................
88
9.3
Analysing compressor faults and alarms .........................................................................
88
9.3.1
Working pressure too high ..................................................................................
88
9.3.2
Working pressure too low ...................................................................................
88
9.3.3
Safety valve blows off .........................................................................................
89
9.3.4
Machine overheating ..........................................................................................
89
Contents
No.: 9_9548 22 HCE
Operating Manual Portable Rotary Screw Compressor
MOBILAIR M27 PE
iii