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When working on the drive system

Touching rotating, very hot or electrically live components can result in serious injury.
➤ Shut down the machine before opening any doors/canopy.
➤ Disconnect the negative terminals on the batteries.
➤ Ensure that the machine is cooled down.

Further information Details of authorized personnel are found in chapter 3.4.2.

Details of dangers and their avoidance are found in chapter 3.5.

10 Maintenance

10.1 Ensuring safety

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Operating Manual Portable Rotary Screw Compressor
MOBILAIR M27 PE

No.: 9_9548 22 HCE

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Summary of Contents for MOBILAIR M27 PE

Page 1: ...rating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 www kaeser...

Page 2: ...Original instructions KKW M27 2 23 en Z2 SBA MOBILAIR PE 20211108 100635...

Page 3: ...device 8 2 4 Machine without options 9 2 4 1 Noise emission 9 2 4 2 Tightening torque 9 2 4 3 Ambient conditions 10 2 4 4 Additional specifications according to the machine s operating licence 10 2 5...

Page 4: ...es 37 3 9 1 Correct actions in the event of a fire 37 3 9 2 Treating injuries from handling operating fluids materials 37 3 10 Warranty 38 3 11 Environmental protection 38 4 Design and Function 4 1 Bo...

Page 5: ...using the hand wheel 70 8 2 5 Operating the machine under load 71 8 2 6 Shutting down the machine 71 8 3 Refuelling the machine 71 8 3 1 Using the correct type of fuel 71 8 3 2 Filling the fuel tank...

Page 6: ...5 Oil separator tank dirt trap maintenance 130 10 4 6 Changing the oil separator cartridge 132 10 4 7 Compressor air filter maintenance 134 10 4 8 Check pressure relief valves 136 10 5 Cooler maintena...

Page 7: ...teries 219 12 4 2 Draining operating fluids 220 12 4 3 Draining condensate 220 12 4 4 Removing filters filter elements 221 12 4 5 Disposing of the machine 221 13 Annex 13 1 Identification 222 13 1 1 I...

Page 8: ...Contents vi Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 9: ...t in pictogram 83 Fig 27 Additional shut off valve for compressed air extension hose 84 Fig 28 Checking the coolant level 102 Fig 29 Recommended mixture ratio for coolant 103 Fig 30 Draining the coola...

Page 10: ...nance 156 Fig 63 Replacing the generator belt 159 Fig 64 Service check sheet 162 Fig 65 Position of lifting eye 215 Fig 66 Example Improperly inserted crane hook 215 Fig 67 Insert the crane hook prope...

Page 11: ...etric flow rate 11 Tab 27 Compressed air distributor 11 Tab 28 Interrelation between compressed air treatment and compressed air quality 11 Tab 29 Safety valve opening pressure 12 Tab 30 Machine tempe...

Page 12: ...79 Fault working pressure too high 88 Tab 80 Fault working pressure too low 88 Tab 81 Fault safety valve blowing off 89 Tab 82 Fault machine overheating 89 Tab 83 Alarm Too much oil residue in the co...

Page 13: ...them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This operating manual is protected by copyright Any queries regarding the use or duplication of this docum...

Page 14: ...Contrary to the warnings shown above damage warnings do not indicate a potential personal in jury Damage warnings have only one danger level identified with this signal word Signal word Meaning Conse...

Page 15: ...ir treatment components aftercooler and centrifugal separator Option codes used in this operating manual are explained in chap ter 2 3 Information referring to potential problems is identified by a qu...

Page 16: ...nt identification feature on the machine The vehicle identification number remains associated with the machine throughout the entire dura tion of its service life The vehicle identification number is...

Page 17: ...erviews 2 3 1 Option da db dd Air Treatment Option Option code Available Aftercooler and water separator da Heat exchanger db Filter combination dd Tab 4 Air treatment options 2 3 2 Option ea ec Tool...

Page 18: ...Check valve ha Tab 8 Non return option 2 3 6 Option ba Low temperature equipment Option Option code Available Low temperature equipment ba Coolant pre heating bb Defroster bc Tab 9 Low temperature equ...

Page 19: ...rb rm rr rb rm rs rc ro rr rc ro rs rg rp rr rd ro rr rd rn rr Chassis Chassis are defined by a combination of several option codes as follows Version Axle load Height adjustment Anti twist protectio...

Page 20: ...le Reflective warning triangle tb EG 12 V tc USA 12 V DOT conformity te Tab 15 Lighting options 2 3 13 Option oe Sealed floor pan Option Option code Available Sealed floor pan oe Tab 16 Closed floor p...

Page 21: ...14 EC Directive Sound Emission Standard ISO 3744 Tab 20 Emission sound pressure level 2 4 2 Tightening torque 2 4 2 1 Tightening torques for screws Overview Standard values for M4 M8 screws Surface f...

Page 22: ...tegory Screws Strength category Thread Torque Nm Hex head screw 8 8 M12 80 Stud 8 8 M12 80 Tab 24 Torques for lifting eye screws 2 4 3 Ambient conditions Positioning Limit value Maximum altitude amsl...

Page 23: ...etric flow as per ISO 1217 2009 Annex D Tab 26 Working gauge pressure and volumetric flow rate 2 6 2 Compressed air outlet Outlet valve Number G 3 4 2 G 1 1 2 Tab 27 Compressed air distributor 2 6 3 A...

Page 24: ...ity 2 6 4 Safety valves Maximum working pressure see machine nameplate Maximum working pres sure bar Activating pressure bar Safety valve Safety valve 7 10 0 10 12 0 11 4 12 15 0 14 0 14 16 0 15 0 on...

Page 25: ...tion with processing of foodstuffs Particularly suitable for machines with a low duty cycle Standard oil for all applica tions except in connection with processing of food stuffs Particularly suitabl...

Page 26: ...mm2 s ASTM D445 68 mm2 s ASTM D445 Viscosity at 100 C 8 0 mm2 s ASTM D445 10 5 mm2 s ASTM D445 Flash point 246 C ASTM D92 238 C ASTM D92 Density at 15 C 0 842 g cm3 ASTM D1298 0 854 g cm3 ASTM D1298 P...

Page 27: ...nt engine over a fixed test cycle under laboratory conditions The engine is representative of the engine family and shall not imply or ex press any guarantee of the performance of a particular engine...

Page 28: ...for treating the cooling fluid is the correct water quality As a rule clear and clean fresh water as soft as possible complying with the following analysis values must be used Characteristic Value pH...

Page 29: ...Components Description Percentages vol Corrosion inhibitor antifreeze Glysantin G40 50 Water 50 Tab 39 Initial filling of coolant cooler Miscibility with other corrosion inhibitors antifreeze agents W...

Page 30: ...0 Minimum ambient temperature C 25 Maximum ambient temperature C 45 Higher altitudes are permissible only after consultation with the manufacturer Tab 43 Ambient conditions low temperature equipment 2...

Page 31: ...260 260 cos phi 0 8 1 Frequency Hz 50 Speed min 1 3000 Distortion factor 5 Type Synchronous internal pole generator brushless Control Electronically controlled with control electronics Safety class IP...

Page 32: ...temperature 25 C Max height above sea level of the place of installation 1000 m Three phase current Generator 400 V 3 Nominal power kVA 6 5 Resistive consumers kVA 6 0 Inductive consumers kW 4 0 Tab...

Page 33: ...ntrolled with control electronics Safety class IP 54 Tab 52 Generator data 115 V Reduced flow in generator mode Voltage V 115 V 2 Max working pres sure bar 7 SIGMA airend 11 G Reduced flow rate m3 min...

Page 34: ...ers kW 4 0 Tab 56 Maximum AC mains load 2 8 3 3 Operational limits to EN 60034 22 page 10 table Characteristics Value Design category G3 Voltage adjustment range 5 Static voltage deviation 1 Maximum d...

Page 35: ...ompressed air hose with hose reel option the compressor is equiped with an additional outlet valve Name Discharge valve Compressed air hose Size G 3 4 Number 1 Length m 20 Tab 59 Additional outlet val...

Page 36: ...isted in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unless it is specifical...

Page 37: ...ing qualifications They must be of legal age They must have read and understood the safety instructions and sections of the operating manual applicable to cleaning and they must be capable of observin...

Page 38: ...ry 5 years after commissioning or the last inspection Competent person e g KAESER SERVICE technician Strength test Every 10 years after commissioning or the last inspection Competent person e g KAESER...

Page 39: ...first Remove the filler cap only when pressure has escaped completely Electricity Touching voltage carrying components can result in electric shocks burns or even death Allow only qualified and autho...

Page 40: ...fety guards are in place and secured before re starting Temperature The operation of the combustion engine and the compression generate high temperatures Touch ing hot components may cause injuries Av...

Page 41: ...e can result in unpredictable hazards Do not convert or modify the machine Do not install any non approved additional components Do not make any changes to the machine that will increase its mass beyo...

Page 42: ...running gear including chassis wheels brakes signalling and lighting is in safe condition The local laws and regulations regarding the use of public roads must be observed Transporting with a crane No...

Page 43: ...sulphide Do not position the machine in the warm exhaust air flow from other machines Keep suitable fire extinguishing agents ready for use Chock the wheels to prevent unwanted movement Do not place...

Page 44: ...cured by a safety cable to their respective outlet valves 3 5 2 4 Parking the machine Improper parking and use of the parked machine endangers personnel and material Select an even surface for parking...

Page 45: ...nel Operation Within a 1 m radius of the machine Operating personnel Maintenance Within the machine Within a 1 m radius of the machine Maintenance personnel Tab 61 Danger areas 3 6 Safety devices Vari...

Page 46: ...fully closed 320 1 Loud noise and oil mist Hearing damage and burns from safety valve blow off Wear hearing protectors and protective clothing Close the enclosure Work with caution 330 331 Hot surface...

Page 47: ...een 1 5 C and 30 C Check the oil indicator at least once a day 1650 1 Machine damage if switched while the engine is running Use the battery isolating switch only with the engine stopped Do not use th...

Page 48: ...makes a further ground fault current protection switch unnecessary Follow the regulations of the local electricity supply utility and obtain any necessary permits When cleaning the inside of the mach...

Page 49: ...Suitable measures Calm and prudent action can safe lives in the event of a fire Keep calm Give the alarm Shut down the machine from the instrument panel if possible Warn and move endangered persons t...

Page 50: ...with regard to warranty A condition of our warranty is that the machine is used for the purpose for which it is intended un der the conditions specified Due to the multitude applications for which th...

Page 51: ...utput of the corresponding engine class to always comply with applicable requirements the drive engine must only be operated used and maintained in accordance with instruction provided to the end user...

Page 52: ...opy 2 Cooling air inlet 3 Snap fastener 4 Instrument panel 5 Lower body 6 Cooling air outlet 7 Cover for lifting eye The canopy 1 can be opened when all the snap fasteners 3 are released The canopy op...

Page 53: ...filter 5 Lifting eye 6 Coolant expansion tank 7 Coolant cooler 8 Drive engine 9 Engine air filter 10 Airend 11 Compressed air outlet valve 12 Oil separator tank 13 Fuel tank 14 Oil cooler 4 Design an...

Page 54: ...Oil separator tank 7 Oil separator cartridge 10 Air distributor 13 Pressure relief valve 15 Drive engine 19 Thermostatic valve 20 Oil cooler 23 Proportional controller 24 Engine air filter 26 Engine...

Page 55: ...erating modes and control mode 4 4 1 Machine operating modes The machine operates in the following modes LOAD The inlet valve is open The engine runs at maximum speed The airend delivers compressed ai...

Page 56: ...m from excessive pressure It is factory set Enclosures and covers over moving parts and electrical connections These protect against accidental contact 4 6 Options The options available for your machi...

Page 57: ...ove ambient Most of the moisture carried in the air is removed in the aftercooler 4 6 2 2 Option da Compressed air water separator Condensate accumulating during the air cooling process is separated f...

Page 58: ...al lubricant 6 Shut off ball valve 7 Metering knob Please note for air tools not to be lubricated NOTICE Compressed air containing lubricants Air tools can be damaged Blow any residual lubricant out o...

Page 59: ...Generator compressor operation Operating mode Automatic cut in Continuous load Switch position Position 1 Position 2 Engine speed Electrical power consumption 100 VA automatic maximum speed Permanent...

Page 60: ...ower socket 32 A 5 Test button with earth leak warning lamp for insulation monitoring 6 Mode selector switch 4 6 4 Option ba Low temperature equipment The machine is fitted with low temperature equipm...

Page 61: ...ature Approx 3 hours of pre heating time result in thermal balance This means that subsequently supplied heat only serves to maintain the already existing temperature The rest of the subsequently supp...

Page 62: ...ambient tem peratures Further information See Fig 11 for the position of the shut off valve 4 6 4 4 Option bc Defroster shut off valve Fig 11 Position of the defroster shut off valve 1 Top of the defr...

Page 63: ...ion A fuel de watering filter has been installed in order to remove water from the fuel in the event of reduced fuel quality 4 6 7 Option oe Closed floor pan option The machine is fitted with a closed...

Page 64: ...r safe storage of this hose 4 6 10 Option sf Optional anti theft device The machine is fitted with a security chain as theft protection The supplied safety chain is stored in a container at the front...

Page 65: ...h specific requirements with regard to explosion protection are in force For instance the requirements of ATEX directive 2014 34 EC Equipment and Protective Sys tems intended for use in Potentially Ex...

Page 66: ...could damage the machine Do not position the machine directly against a wall Ensure always sufficient ventilation space around the machine 5 Position the machine as far as possible from any wall 6 Ens...

Page 67: ...inter grade engine oil Use low viscosity compressor cooling oil Allow the machine to warm up in IDLE low speed see chapter 8 2 3 10 At ambient temperatures below 0 C follow instructions in chapter 7 4...

Page 68: ...ther information Details of authorised personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visib...

Page 69: ...ersonnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before Initial Start up or Recommissioning Incorrect or improper commissioning can cause injury...

Page 70: ...sor oil filter Drain the preserving oil from the separator tank Fill with cooling oil Check all pressure hoses lines of the compressor cooling oil compressed air control air condensate for leaks loose...

Page 71: ...scosity cooling oil for the compressor Use winter diesel fuel Adjusting the components Use stronger battery Use short compressed air hoses Let the machine warm up Carry out specific warming up when te...

Page 72: ...currents caused by short circuited battery A damaged battery can catch fire or explode Battery casing may crack and allow acidic fluid to spray out Observe the instructions provided with the battery j...

Page 73: ...nsumers Connecting the battery jumper cables 1 Connect the positive terminals 2 and 1 2 DANGER Explosion hazard A spark may ignite an explosive gas mixture Do not under any circumstances connect the n...

Page 74: ...our machine is equipped with an electric coolant pre heating device The corresponding power cable has been included with the machine See Fig 16 for the position of the device connection on the machine...

Page 75: ...See Fig 17 for the switching positions of the corresponding shut off valve The correct switching position for summer operation may vary depending on the model Please see Table 68 for the correct swit...

Page 76: ...g the generator into opera tion Test daily 7 5 1 Generator control box 400 V with insulation monitoring Fig 18 Insulation monitoring 400 V three phase Generator 1 Generator control box 2 Main switch 3...

Page 77: ...ker has trip ped during the test 3 Check the insulation monitor according to instructions Checking instructions are given on the label stuck on the generator control box DANGER Electrical power Risk o...

Page 78: ...ter switch of the machine to the 0 position Warning lamp extinguishes 7 Initial Start up 7 5 Putting the generator into operation 66 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE N...

Page 79: ...n connected Do not pressurise open compressed air hoses Detach compressed air hoses only after the hose has been purged of compressed air At working pressures 7 bar compressed air hoses should be secu...

Page 80: ...d air outlet pressure gauge Note the following when operating in snow and ice Significant snow or ice build up can occur on the machine when operating in winter conditions Remove any snow and or ice f...

Page 81: ...the III position and release it as soon as the engine starts The charging indicator lamp is extinguished as soon as the engine is running If the charging indicator lamp is not extinguished a fault has...

Page 82: ...n the maximum working pressure of the machine Precondition The machine is switched off Fig 22 Proportional controller 1 Proportional controller 2 Adjusting knob lock 3 Pressure setting knob 4 positive...

Page 83: ...enclosure if necessary 8 3 Refuelling the machine In order to avoid accidents caused by igniting fuel special caution must be exercised when filling the fuel tank DANGER Fuel constitutes a fire hazard...

Page 84: ...for the fuel system to be cleaned Arrange for the injection system to be checked replaced Arrange for the drive engine to be checked replaced Fill the tank with diesel fuel Tab 70 Measures required s...

Page 85: ...tion For more details on the correct fuel specification see Chapter 2 7 4 8 3 2 Filling the fuel tank at a pump by means of a refuelling nozzle Liquid fuels expand at high ambient temperatures To avoi...

Page 86: ...tanding level The machine has cooled down The enclosure is open All compressed air consumers are disconnected the discharge valves are open the machine is fully vented the pressure gauge reads 0 bar T...

Page 87: ...s switched off the negative cable of the battery has been disconnected WARNING Stirred up dirt particles and hazardous materials Injury to the eyes Wear safety glasses NOTICE Jet water can damage the...

Page 88: ...ensitive display instruments and the generator control box are protected against splash wa ter Cleaning the exterior of the machine In order to prevent damage when cleaning with a high pressure washer...

Page 89: ...both air filters 1 Cover the intake opening on the engine air filter 2 Cover the intake opening on the compressor air filter Setting the high pressure washer For setting the high pressure washer see c...

Page 90: ...tive components In the event of heavy contamination of the generator option a gentle degreasing cleaning agent may be used The cleaning agent must not alter the surfaces of the objects being cleaned C...

Page 91: ...ctivate the battery isolating switch The battery is now connected to the machine s electrical system The machine can now be started 2 Close the canopy Shutting down the machine 1 Switch the battery is...

Page 92: ...nature of the pneumatic tools used and the supply hoses connected The amount of lubricant supplied can be adjusted by adjusting the metering wheel Turning clockwise Reduce lubricant addition Turning...

Page 93: ...emissions and the fuel consumption due to the shortened warm up phase In addition wear of the drive engine is reduced thus increasing its service life 8 5 3 2 Option bc Using antifreeze Prior to dail...

Page 94: ...Switch on the generator Disconnect electrical consumers Switch off the generator Follow instructions 8 5 4 1 Note before operating the generator The power consumption values of simultaneous electrical...

Page 95: ...ating modes 8 5 4 3 Disconnect electrical consumers 1 Switch off the electric consumers one after another 2 Switch off electrical consumers drawing the highest current last 3 Remove the plugs from the...

Page 96: ...ar protective gloves Fig 27 Additional shut off valve for compressed air extension hose 1 Machine front side 2 Crank handle 3 Hose drum 4 Compressed air extension hose 5 Hose coupling 6 Side panel wit...

Page 97: ...compressed air extension hose 2 Disconnect the air tool 3 Swing out the crank handle 4 Reel in the compressed air extension hose evenly and tightly 5 Tighten the clamping screws The hose reel is secur...

Page 98: ...between fuel tank and injection pump Bleed the fuel line see chap ter 10 3 3 Fuel filter clogged Clean or replace see chap ter 10 3 3 X X Fuel line broken Replace X X Control fuse or relay fault Chec...

Page 99: ...ted or defective Repair or replace if necessary X X SW specialist workshop KS KAESER SERVICE Tab 76 Fault Engine not reaching full speed 9 2 3 Indicator lamp remains on Possible cause Action Where can...

Page 100: ...indicating incor rect reading Have it repaired or replaced if necessary X Venting valve does not blow off Check the connections and function and have it repaired or replaced as necessary X SW Speciali...

Page 101: ...troller control line and inlet valve and replace if necessary X Safety valve maladjusted and or leaking Adjust or have it replaced if nec essary X SW Specialised workshop KS KAESER SERVICE Tab 81 Faul...

Page 102: ...mpressed air Possible cause Measure Where can I get help SW KS Oil separator cartridge oil return line of compressor clogged Clean the oil separator cartridge dirt trap or replace the strainer and noz...

Page 103: ...gered because of overload or defect Check the power requirement of the connected consumers and reduce if necessary check the consumers for short circuits X Check the overload protection switch and ha...

Page 104: ...Have repaired X X Engine speed too high Have reset to rated speed X X SW specialised workshop KS KAESER SERVICE Tab 87 Generator voltage too high 9 Fault Recognition and Rectification 9 4 Evaluate ge...

Page 105: ...e switching on make sure that nobody is working on the machine all protective guards and cover panels are attached all doors canopy and panels are closed all tools have been removed from the machine D...

Page 106: ...rs canopy Disconnect the negative terminals on the batteries Ensure that the machine is cooled down Further information Details of authorized personnel are found in chapter 3 4 2 Details of dangers an...

Page 107: ...ion A list is available in chapter 10 10 10 2 2 Maintenance tasks after commissioning The table below lists maintenance tasks required after commissioning initial start up Perform maintenance tasks ac...

Page 108: ...machine exceeds 500 operating hours Assembly Task Daily A250 A500 A1000 A1500 A2000 A3000 A36000 See Chapter Note Drive engine Check the engine air filter main tenance indicator X 10 3 2 Check the en...

Page 109: ...attery electrolyte level and cable connections X 10 3 8 Check the exhaust gas section for leakages X Compressor Check the compressor air filter maintenance indicator X 10 4 7 Check the cooling oil lev...

Page 110: ...ced if necessary X 10 8 KS FW Arrange for the engine fuel ho ses to be replaced X 10 8 1 KS FW Arrange for the engine pressure hoses to be replaced X 10 8 2 KS FW Arrange for the compressor pressure h...

Page 111: ...e X 10 9 4 Change the filter elements X 10 9 4 Replace filter element seal X 10 9 4 Option bb Coolant pre heating Have the coolant pre heating checked X EF Have the mains supply cable checked X EF Opt...

Page 112: ...ce the drive belt X 10 9 8 Have the generator bearings checked X KS FW Have the generator bearings changed X KS FW KS Contact KAESER SERVICE FW Contact specialised workshop EF Contact qualified electr...

Page 113: ...ne to cool down before opening the cooling system CAUTION Risk of chemical burns from coolant containing antifreeze Avoid eye and skin contact with coolant In case of contact rinse immediately with ru...

Page 114: ...o ensure quality and long service life Coolant quality can be determined by the following parameters Visual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap...

Page 115: ...h water with special additives corrosion protection antifreeze additives To protect against corrosion and raise the boiling point the coolant must remain in the cooling sys tem throughout the year Nev...

Page 116: ...ot fall below 33 Replenishing solely with water dilutes the antifreeze concentration and is therefore prohibi ted Ensure that there is sufficient space for the coolant to expand without overflowing wh...

Page 117: ...drain valve Dispose of used coolant in accordance with the applicable environmental protection regu lations 10 3 1 6 Removing scaling from inside the coolant cooler After extended periods of use scal...

Page 118: ...down The machine is fully vented the pressure gauge reads 0 bar The machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open NOTICE Damaged filter elemen...

Page 119: ...with blast pipe bent to 90 at the end 2 Filter element 1 Press both spring flaps together lift the cap and remove the filter element 2 Carefully clean the inside of the housing the cover and sealing...

Page 120: ...hin the indicator is reset and the maintenance indicator is ready for use again Close the canopy Dispose of old parts and contaminated materials according to environmental regulations 10 3 3 Fuel syst...

Page 121: ...the fuel system The electric fuel pump is used to bleed the system The negative battery cable must be connected for the pump to operate and bleeding to be carried out When the starter switch is turned...

Page 122: ...r 2 Loosen the hose clamp of the fuel line on the filter cap 3 Pull off the fuel line 4 Catch fuel in the vessel 5 Loosen and remove the fuel prefilter cap 6 Remove the filter element 7 Insert the new...

Page 123: ...ition 8 Turn the new fuel filter cartridge clockwise using only hand force until the gasket fits tightly on the sealing surface 9 Tighten new fuel filter cartridge by hand force 10 Bleed the system as...

Page 124: ...ter 4 Hand wheel 5 Drain pipe 6 Direction of arrow 7 Fuel outlet 8 Fuel inlet Emptying the fuel water separator The fuel water separator must be emptied at regular intervals see maintenance schedule o...

Page 125: ...l oil filter by hand force 8 Check if the venting screw on the fuel filter head is tightened 9 If necessary tighten the venting screw 10 Connect the negative cable to the battery 11 Close the enclosur...

Page 126: ...valves are open The negative cable to the battery is disconnected CAUTION Danger of burns from hot components and escaping engine oil Wear long sleeved clothing and gloves Fig 38 Changing the engine...

Page 127: ...ain valve Engine oil drains 8 Unscrew and remove the hose coupling The oil drain valve is again closed 9 Replace the protective cap 10 Re insert the oil tight plug and tighten Dispose of old oil and o...

Page 128: ...r outlet valves are open CAUTION Danger of burns from hot components and escaping engine oil Wear long sleeved clothing and gloves Fig 40 Changing the engine oil filter 1 Engine oil filter 2 Direction...

Page 129: ...tlet valves are open Negative cable to the batteries disconnected WARNING Beware of rotating pulleys and moving belts There is danger of serious injury from pinching Never check the drive belt unless...

Page 130: ...the belt pulleys see illustration 41 3 Tensioning a loose belt Loosen both securing screws 3 on the engine alternator 4 Using a suitable lever pull the engine alternator in the direction of the arrow...

Page 131: ...Example for antivibration mount of drive engine 1 Antivibration mount 2 Bottom U profile 3 Elastomer 4 Top U profile Have the antivibration mount of the drive engine checked by KAESER SERVICE Elastom...

Page 132: ...ad to short circuiting overheating and battery burst ing Take particular care when the battery has been in service for a long time or has just been charged as highly explosive gas is emitted Ensure ad...

Page 133: ...ections are properly seated and tighten if necessary Check the battery electrolyte level The fluid is generally sufficient for the life of the battery Nevertheless the fluid level should be checked an...

Page 134: ...overheat and can burst Never short circuit a battery e g with a hand tool Wear gloves and eye protection 2 NOTICE Excessive voltage produced by the alternator Voltage peaks can destroy the alternator...

Page 135: ...het is closed If the lashing strips sits loose or the ratchet is not closed properly tighten the fastening Tightening the fastening of the fuel tank The lashing strips are tensioned via the integrated...

Page 136: ...down The machine is standing level The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open T...

Page 137: ...level after about 5 minutes Top up if necessary 8 Carry out a visual check for leaks 9 Close the canopy 10 4 3 Changing the cooling oil Drain the oil completely from the following components Airend O...

Page 138: ...ator tank Open the oil drain valve at the airend Remove the oil filter Comply with all instructions Draining the oil from the separator tank Fig 45 Plugs oil separator tank 1 Oil separator tank 2 Tank...

Page 139: ...the machine as accessory closed 2 Oil drain Machine de commissioned removed connected open Tab 95 Oil drain valve Fig 46 Draining the compressor cooling oil 1 Hose coupling 2 Compressor block 3 Oil d...

Page 140: ...the hose coupling The oil drain valve is closed 2 Close the oil drain valve with the protective cap Installing the oil filter component For installing the new oil filter see chapter 10 4 4 Filling wit...

Page 141: ...urning from hot components and oil Wear long sleeved clothing and gloves Fig 47 Change the oil filter 1 Oil filter 2 Direction of arrow loosen oil filter 3 Thermostatic valve integrated in airend Chan...

Page 142: ...until the machine has automatically vented Pressure gauge reads 0 bar 5 Open the discharge valves 6 Open the enclosure 7 After approximately 5 minutes Check the cooling oil level Cooling oil level too...

Page 143: ...close with the fitting 7 Refit the oil return line and tighten the union nut Making operational 1 Reconnect the negative battery terminal 2 Close the canopy Dispose of old parts and contaminated mate...

Page 144: ...bar Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Open the canopy 10 4 6 1 Changing the oil...

Page 145: ...e negative battery terminal 2 Close the canopy Dispose of old parts and contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Start the machine...

Page 146: ...r air filter maintenance Compressor air filter maintenance The filter element must replaced at the latest when the corresponding maintenance indicator responds As stipulated in the maintenance table r...

Page 147: ...0 Maintenance indicator 1 Maintenance indicator 2 Indicator piston 3 Red zone indicator scale 4 Reset knob for the maintenance indicator Check the air filter maintenance indicator If the yellow piston...

Page 148: ...e the cap with the two retaining clips 7 Check the correct attachment of the filter cover Resetting the maintenance indicator Press the reset knob on the maintenance indicator a number of times The ye...

Page 149: ...gauge reads 0 bar Enclosure is open negative cable to battery has been disconnected CAUTION Swirling dust due to cleaning with compressed air Illness of the respiratory tract Wear breathing mask NOTI...

Page 150: ...Enclosure open 1 Push a suitable screwdriver below the clip of the ball cup of the gas strut cylinder 2 Slightly angle and hold the screwdriver The clip opens 3 Pull the ball cup off the ball head 4...

Page 151: ...cylinder onto the ball head of the enclosure until it latches audibly 4 Proceed in the same manner with the second gas strut Both gas struts are hinged 5 Remove the supporting object 10 5 4 Preparing...

Page 152: ...e screw material and the friction coefficient NOTICE Damage to the machine from insufficient clamping force at screw connections Tighten all screw connections with the defined tightening torque 1 Dete...

Page 153: ...ation Protection against contact cooling air flow sound proofing and weather protection In order to ensure these functions at any time the enclosure and its connecting elements must always be in a per...

Page 154: ...loth 3 Check the rubber sealing strips for cracks holes and other damage 4 Grease all rubber sealing strips Rubber sealing strips are damaged Have a KAESER SERVICE technician replace the damaged rubbe...

Page 155: ...ine Pressure hoses of the drive engine Pressure hoses of the compressor The hose line are subject to natural ageing regardless of proper storage or permitted utilisa tion during machine operation This...

Page 156: ...ician replace the pressure hoses of the compressor 10 9 Maintenance of Optional Items Perform maintenance tasks according to the schedule in chapter 10 2 3 2 10 9 1 Option ea Tool lubricator maintenan...

Page 157: ...w plug from the lubricant filler neck 2 Wipe off the lubricant dipstick with a lint free cloth or rag and screw the plug fully in again 3 Unscrew and withdraw the plug once more and read off the filli...

Page 158: ...machine is fully vented the pressure gauge reads 0 bar The negative cable to the battery is disconnected CAUTION Swirling dust due to cleaning with compressed air Illness of the respiratory tract Wea...

Page 159: ...ve the covers from the intake openings of both the engine and compressor air filters Putting in operation 1 Reconnect the negative battery terminal 2 Turn the Controller On switch to the I position 3...

Page 160: ...n of water in the compressed air is too high the dirt trap of the compressed air water separator requires cleaning The compressed air water separator 2 is integrated in the com pressed air aftercooler...

Page 161: ...trainer and O ring for wear Replace components if they are heavily worn 6 Place the strainer on the screw plug 7 Screw in the plug making sure the O ring seats properly 8 Screw in the nozzle and re at...

Page 162: ...ressed air consumers are disconnected and the air outlet valves are open WARNING Danger of injury from compressed air Filter combination is pressurised during operation Serious injury can result from...

Page 163: ...un in IDLE The condensate collecting in the filter housings is blown out 6 Stop the compressor as soon as air escapes 7 Open the canopy 8 Close the shut off valve 9 Close the canopy Condensate must be...

Page 164: ...itting of the condensate drain hoses from the filter housings of pre filter and micro filter and remove the drain hoses Changing the prefilter element Fig 59 Replace filter element 1 Filter head 2 Fil...

Page 165: ...lter combination 2 Prefilter 3 Shut off valve pre filter 4 Lever shut off valve pre filter 5 Micro filter 6 Shut off valve fine filter 7 Lever shut off valve fine filter 1 Screw the condensate drain h...

Page 166: ...res are below 5 C see Maintenance schedule options 10 2 3 2 The maximum tank level should be at 3 4 of its capacity In order to check the level you must first remove the tank Material New antifreeze C...

Page 167: ...checking the sealing surfaces and gasket 1 Clean all sealing surfaces 2 Check the O ring in the top for damages 3 If necessary replace damaged O ring Checking topping up level 1 Check filling level 2...

Page 168: ...djusting screw Have the valve set by a specialist workshop or KAESER SERVICE Fig 62 Engine air shut off valve maintenance 1 flexible hose engine side 2 Hose clamp 3 Engine air shut off valve 4 Air inl...

Page 169: ...es to the protection of the environment by preventing con tamination of the soil in the event of leaking operating fluids Liquid accumulations within the machine s body can also cause corrosion or ele...

Page 170: ...sure correct belt tensioning The spring force pushes downward the swing frame with tensioned pulley between the pulley of the crankshaft and the pulley of the generator of the belt drive and thus gene...

Page 171: ...the negative battery terminal Removing the old drive belt Precondition The negative cable to the battery is disconnected 1 Insert the ratchet with a 1 2 inch square in the square socket 9 of the swin...

Page 172: ...drive belt downward and guide it sideways beneath the tension pulley 5 Permit the swing frame to slowly spring back Belt tension is generated by leverage F2 10 and tension pulley 6 Reconnect the nega...

Page 173: ...involvement with electrical power rotating machinery and compressed air each of which can present hazards for people not adequately trained You should therefore always use an HPC Authorised Distribut...

Page 174: ...Service Check Fig 64 Service check sheet 10 Maintenance 10 10 Document maintenance and service work 162 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 175: ...ed out in the following list Date Maintenance task carried out Operating hours Signature Tab 96 Logged maintenance tasks 10 Maintenance 10 10 Document maintenance and service work No 9_9548 22 HCE Ope...

Page 176: ...rom damage WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spares or operating fluids materials Use only original parts and operating fluids mat...

Page 177: ...ing to operating conditions and to or der the required spare parts WARNING Personal injury or machine damage due to incorrect working on the machine Incorrect inspection service or repair can damage t...

Page 178: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 166 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 179: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 167...

Page 180: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 168 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 181: ...opies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions ma...

Page 182: ...trusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose N...

Page 183: ...only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither...

Page 184: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 172 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 185: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 173...

Page 186: ...trusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose N...

Page 187: ...only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither...

Page 188: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 176 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 189: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 177...

Page 190: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 178 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 191: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 179...

Page 192: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 180 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 193: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 181...

Page 194: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 182 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 195: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 183...

Page 196: ...Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions m...

Page 197: ...Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions m...

Page 198: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 186 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 199: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 187...

Page 200: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 188 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 201: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 189...

Page 202: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 190 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 203: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 191...

Page 204: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 192 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 205: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 193...

Page 206: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 194 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 207: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 195...

Page 208: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 196 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 209: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 197...

Page 210: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 198 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 211: ...opies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions ma...

Page 212: ...opies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions ma...

Page 213: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 201...

Page 214: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 202 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 215: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 203...

Page 216: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 204 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 217: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 205...

Page 218: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 206 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 219: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 207...

Page 220: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 208 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 221: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 209...

Page 222: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 210 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 223: ...sture resistant adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesive tape Eng...

Page 224: ...Drain the engine oil 10 3 4 Drain the oil from the oil separator tank and the oil cooler 10 4 3 Fill the separator tank and engine with preserving oil 10 4 2 10 3 4 Run the machine for about 10 minut...

Page 225: ...the following possibilities are available for moving the machine lo cally or transporting it as a load Transport by crane Transport by crane is allowed for all machines with crane lifting eye Transpo...

Page 226: ...by crane WARNING Death or serious injury can be caused by the machine falling or swinging Use a suitable crane and hoist that correspond to the permissible total mass of the ma chine Use the appropria...

Page 227: ...hine with a crane under any circumstances Contact KAESER SERVICE to repair the damage Example of improperly inserted crane hook An oversized crane hook cannot be properly inserted through the lifting...

Page 228: ...g eye 7 Crane hook B A A Diameter of lifting eye B Cross sectional height of crane hook 1 Lower the crane hook 2 Push tip of crane hook manually through the lifting eye 3 Slowly raise crane hook until...

Page 229: ...I Directive 2700 ff Responsibility for properly secured loads falls on the driver the vehicle keeper and the carrier Contact KAESER SERVICE with any questions regarding transporting or load securing K...

Page 230: ...ine must be removed before transport by air 2 Remove all dangerous fluids materials These include Residues of fuel or fuel vapours Lubricants in engine and compressor Battery electrolyte Residual quan...

Page 231: ...d filters filter elements Deliver the machine to an authorised disposal agent Follow all instructions carefully 12 4 1 Removing the batteries Overview Remove the batteries Dispose of batteries in acco...

Page 232: ...ine Designation Engine Compressor Fluid Fuel Cooling oil Engine oil Transmission oil Coolant Hydraulic oil Reduction agent additive from the exhaust gas after treatment system Tab 102 Machine fluids 2...

Page 233: ...r option Filters filter elements Prefilter Adsorption filter element Fine filter High performance filter element Tab 105 Machine option filters filter elements Dispose of working materials and compone...

Page 234: ...3 VIN Vehicle identification number 13 1 2 Identification of the drive engine Fig 71 Identification of the drive engine 1 Engine 2 Position of the nameplate 3 Nameplate with engine serial number 13 2...

Page 235: ...max ga gb lb la ga gb ca cb gb ba gb A B a b c Revision Date Date Drawn Released Name 1 E 21 10 2021 Nr 51874 FFMM2731ST 01040 04 Plau Markowski 20 19 56 56 3 28 43 15 25 83 64 15 2 29 26 24 46 84 30...

Page 236: ...56 56 3 64 83 84 Option ba ca cb ga gb la lb Venting valve Fan Exhaust silencer Coupling Check valve Solenoid valve Engine speed on load control Solenoid valve Flow rate limiter V belt Defroster Shut...

Page 237: ...options A B A B da ea da ea db dd db cb ha cb ha ua ua a b c Revision Date Date Drawn Released Name 1 E 02 10 2020 Nr 49605 FFMM2731DLAO 01041 03 Plau Markowski 8 9 9 32 32 74 1 74 2 74 1 74 2 74 74 9...

Page 238: ...valve Water separator Dirt trap Nozzle Option cb da db dd ea ha ua With manual adjustment option Compressed air aftercooler Water separator Heat exchanger Filter combination Tool lubricator Check valv...

Page 239: ...sional drawing chassis Option rb chassis EU version Option rm Chassis with height adjustment Option rr Chassis without service brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual...

Page 240: ...tions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rr Without service brake rm With height adjustment EU chassis rb 211...

Page 241: ...ing chassis Option rb chassis EU version Option rm Chassis with height adjustment Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual Portable Rota...

Page 242: ...ctions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rm With height adjustment rs With overrun brake EU chassis rb 1721...

Page 243: ...g chassis Option rc Chassis GB type Option ro Chassis without height adjustment Option rr Chassis without service brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual Portable Rot...

Page 244: ...oductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rr Without service brake GB chassis...

Page 245: ...Chassis Option rg Chassis EN version Option rp Chassis with anti twist protection Option rr Chassis without service brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual Portable R...

Page 246: ...eproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rr Without service brake rp with rotating shaft EN chassis rg...

Page 247: ...ing chassis Option rc Chassis GB type Option ro Chassis without height adjustment Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual Portable Rota...

Page 248: ...productions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rs With overrun brake GB chassis...

Page 249: ...g chassis Option rd Chassis US type Option ro Chassis without height adjustment Option rr Chassis without service brake 13 Annex 13 3 Dimensional drawing No 9_9548 22 HCE Operating Manual Portable Rot...

Page 250: ...ductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rr Without service brake US chassis...

Page 251: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 239...

Page 252: ...not be made for any other than the agreed purpose Neither originals nor reproductions must be forwarded or otherwise made accessible to third parties KAESER KOMPRESSOREN SE Manufacturer Postfach 2143...

Page 253: ...31 01028 03 1 4 Block diagram Cross reference UFA2731 01028 03 2 5 Circuit diagram Cable set Battery SFA2731 BK 01028 00 1 BK 6 Circuit diagram Compressor unit SFA2731 IKM 01028 00 1 IKM 7 Circuit dia...

Page 254: ...X25 Y3 glow relay Relay fuel pump Distance temperature gauge Compressor airend Charging control lamp Control fuse Fuse Starter Relay Relay Safety chain Hour meter Ignition switch switch Control ON Pl...

Page 255: ...ts 1 Electrical diagrams SFA2731 BK 01028 00 SFA2731 IKM 01028 00 SFA2731 BT 01028 02 SFA2731 IK1 01028 01 Cross reference BK IKM BT IK1 1 2 3 4 5 6 7 8 page Block diagram Cross reference general inst...

Page 256: ...0 50 31 12 V Starter 50 A 2 5 mm 50F IKM 1 2 6 mm 4 mm 30F IKM 1 2 N2 B IKM 1 2 M 1 Sht a b c Change Date Date Drawn Released Name 1 02 06 2021 AFA01028_02 BK Function Group of functions D1 Sitter Fis...

Page 257: ...components 6 mm 4 mm 1 2 Fuel shut off valve 1 2 fuel pump 1 9 10 2 6 7 4 8 3 5 11 4 mm 30 BT 1 1 19 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 BT 1 1 31 BT 1 1 G 1 S...

Page 258: ...86 85 5 87 87a 30 5 7 30 87a 87 8 connection Metal enclosure connection PE enclosure connection PE enclosure Ignition switch 2 2 connection Metal enclosure 1 1 0 1 2 3 1 1 2 2 3 4 3 3 4 4 5 115 C 6 86...

Page 259: ...l connection by option generator option ga Inlet control valve option FAD limitation Venting valve connection Generator control box 1 2 3 1 Sht a b c Change Date Date Drawn Released Name 1 02 06 2021...

Page 260: ...ellbereich Type basic technical data e g control voltage frequency adjustable range sheet No section No Bei Nachbestellung von Ger ten und Maschinen sind alle in den stark umrandeten Spalten B und C a...

Page 261: ...13 4 2 Option ga Generator electrical diagram 400V 3 ph 13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 249...

Page 262: ...r any other than the agreed purpose Neither originals nor reproductions must be forwarded or otherwise made accessible to third parties KAESER KOMPRESSOREN SE Manufacturer Postfach 2143 96410 Coburg 1...

Page 263: ...ession filter generator Regulator 1 2 7 Y6 Y5 Y9 1 2 2 3 3 1 Automatic generator switch on 2 maximum Speed for continous electric power 2 5 13 14 mode selection L1 2 1 L2 2 1 L3 2 1 N 2 1 PE 2 1 4 Sht...

Page 264: ...ulation monitoring 2 1 front plate Generator control box socket panel 2 1 3 4 5 6 10A 7N 8N C1 C2 13 14 21 22 1 7 Main fuse L1 3 1 L2 3 1 L3 3 1 N 3 1 PE 3 1 4 Sht a b c Change Date Date Drawn Release...

Page 265: ...L1 L2 L3 N PE 400V 3 N PE 50Hz CEE 16A socket panel L1 N PE 230V 1 N PE 50Hz L2 N PE 230V 1 N PE 50Hz 4 Sht a b c Change Date Date Drawn Released Name 3 06 08 2019 AGE01002_00 Function Group of functi...

Page 266: ...utton Insulation monitoring Selector switch connection generator Socket outlet 400V 3 N PE 50Hz Socket outlet 230V 1 N PE 50Hz Terminal strip Valve interference suppression 1 2 3 4 5 6 7 8 page Block...

Page 267: ...13 4 3 Option ga Generator electrical diagram 115V 2 ph 13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 255...

Page 268: ...13 Annex 13 4 Wiring diagrams 256 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 269: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 257...

Page 270: ...13 Annex 13 4 Wiring diagrams 258 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 271: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 259...

Page 272: ...13 4 4 Option tc Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams 260 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 273: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 261...

Page 274: ...13 Annex 13 4 Wiring diagrams 262 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 275: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 263...

Page 276: ...13 Annex 13 4 Wiring diagrams 264 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 277: ...13 4 5 Option te Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 265...

Page 278: ...13 Annex 13 4 Wiring diagrams 266 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 279: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 267...

Page 280: ...13 Annex 13 4 Wiring diagrams 268 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 281: ...13 Annex 13 4 Wiring diagrams No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 269...

Page 282: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 270 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_9548 22 HCE...

Page 283: ...f r Ersatz durch a b c nderung Datum Datum Bearb Gepr Norm Name Ursprung 1 E 14 01 2019 Nr 45392 KFMM2031K 00056 01 Plau Markowski 9 8 9 9 1 6 10 4 5 6 4 2 5 6 4 3 5 7 13 Annex 13 5 Fuel circulation...

Page 284: ...ter Fuel supply line Fuel return line Fuel water separator Fuel water separator 1 2 3 4 5 6 7 8 Blatt P I diagram legend Ersatz f r Ersatz durch a b c nderung Datum Datum Bearb Gepr Norm Name Ursprung...

Page 285: ...istance Measure the substitute leakage current Test the generator functionality Test the proper functioning of the generator fan and clean if required Clean the cooling air openings Check and tighten...

Page 286: ...DA EL ES PT IT PL SK CS ET HU LV LT RU SL TR MT EN Original Language RO FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 274 Operating Man...

Page 287: ...FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE 275...

Page 288: ...amente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje dzia ania i procedury kt re w razie niew a...

Page 289: ...Augstas produktivit tes filtra elements Labai efektyvus filtravimo elementas Visoko u inkovit filtrirni element Y ksek etkinlikli filtre esi Element tal filtru b effi jenza kbira Element filtrant cu e...

Page 290: ...odukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll de...

Page 291: ...r din jums Iek rtas uzst d anu un apkopi dr kst veikt tikai kompetents un pilnvarots person ls stingri iev rojot lieto anas instrukciju un citus saist tus standartus un likumdo an noteikt s pras bas k...

Page 292: ...Kif Tixg el u Kif T addem Pornire i func ionare 4 Accessories Toebehoren Zubeh r Accessoires Lis varusteet Tillbeh r Tilbeh r Tilbeh r E Accesorios Acess rios Accessori Wyposa enie Pr slu enstvo P slu...

Page 293: ...sercizio massima Temperatura di esercizio minima Model Wielko otworu BSPT NPT Pr dko przep ywu Wymiary Ci ar Parametry pracy Klasa filtra Typy filtr w Maks ci nienie robocze Maks temperatura pracy Min...

Page 294: ...80 C 176 F 1 5 C 35 F AO 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AA 005 F 055 F 16 232 80 C 176 F 1 5 C 35 F AA 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AR 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F...

Page 295: ...5 17 382 5 15 1 100 3 94 5 1 11 2 035G 11 2 170 6 7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 040G 11 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 040H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5...

Page 296: ...2 M 005 FX 055 FX 005 MF 055 MF 21 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 284 Operating Manual Portable Rotary Screw Compressor...

Page 297: ...slutningsplattan kan rubbas n r filtret inte r trycksatt EL ES PT IT NO DA Den nedre trykkplaten kan bevege seg n r filteret ikke er trykksatt Den nedre lukkeplade kan bev ge sig n r filtret ikke s t...

Page 298: ...e var kust ties ja filtrs nav zem spiediena Jeigu filtre n ra sl gio apatin u daromoji plok t gali jud ti SL TR MT Spodnja plo a za zapiranje se lahko premika ko filter ni pod pritiskom Filtreye bas n...

Page 299: ...d admission pour mettre progressivement l unit sous pression 2 Ouvrez lentement la soupape de refoulement pour faire remonter la pression des conduits en aval vitez d ouvrir la soupape d admission ou...

Page 300: ...cy ci nie w urz dzeniu i do jego uszkodzenia SK 1 Pre postupn natlakovanie jednotky pomaly otvorte pr vodn ventil 2 Pre op tovn natlakovanie potrubia v smere toku pomaly otvorte v vodn ventil Neotv ra...

Page 301: ...ro i kodo TR 1 Giri valfini yava a a p niteye yava yava bas n uygulay n 2 Mensap taraf ndaki borulara yeniden bas n uygulamak i in k valfini yava a a n Giri ve k valflerini h zla a may n ve niteyi a r...

Page 302: ...ai Dodatna oprema Aksesuarlar A essorji Accesorii FXKE 005 010 FXKE1 015 020 FXKE2 025 030 FXKE3 035 045 FXKE4 050 055 FXKE5 005 010 MBKE1 015 020 MBKE2 025 030 MBKE3 035 045 MBKE4 050 055 MBKE5 MBKE...

Page 303: ...40G 040ACS ACS040H 040ACS ACS045H 045ACS ACS050I 050ACS ACS050J 050ACS ACS055I 055ACS ACS055J 055ACS AR005A 005AR AR005B 005AR AR005C 005AR AR010A 010AR AR010B 010AR AR010C 010AR AR015B 015AR AR015C 0...

Page 304: ...sk apkope Technin prie i ra Vzdr evanja Bak m Manutenzjoni ntre inere EMAK1 005 010 EMAK2 015 020 EMAK3 025 030 EMAK4 035 045 EMAK5 050 055 EMAK AO AA AR AAR 20 68 30 86 40 104 50 122 C F hr 650 65 AC...

Page 305: ...0 psi 1 2 0 bar 0 psi 1 2 7 8 0 bar 0 psi FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 9_9548 22 HCE Operating Manual Portable Rot...

Page 306: ...i pondenza del me e e anno del pro imo intervento di a i tenza Nale y ustawi strza k na miesi c i rok daty nast pnego serwisu pku nasmerujte na mesiac a rok nasleduj cej opravy Um st te ipku na m s c...

Page 307: ...R AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 9_9548 22 HCE Operating Manual Portable Rotary Screw Compressor MOBILAIR...

Page 308: ...R AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 296 Operating Manual Portable Rotary Screw Compressor MOBILAIR M27 PE No 9_...

Page 309: ...rkl rung 0002 8807 D claration de conformit FR Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA...

Page 310: ...nform dad con ASMEVIII Div 1 2004 Ruta de evaluaci n de la normativa PED Art culo 3 3 AO AA ACS AAR 005 010 015 020 025 030 M dulo A AO AA ACS AAR 035 040 045 M dulo B AO AA ACS AR AAR 050 055 Organis...

Page 311: ...sioon ET Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS AR AA...

Page 312: ...XP WHY OND L MDYH 52 3DUNHU DQQLILQ OWG GRPQLFN KXQWHU GLY VLRQ XNHVZD 797 DWHVKHDG 7 QH HDU 1 3 8 2 YROXWLRQ 2 6 5 5 2 6 5 5 2 6 5 5 LUHFWLYH 6WDQGDUGH X LOL DWH 6SOR QR VNODGQR 60 9 Y 7UDVHX GH HYDO...

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