18-13
8) Apply the engine oil to the new O-rings and install the O-
rings on the 6 x 22 mm screws.
9) Install the plunger, spring and the starter magnetic switch.
• Assemble the plunger and the clutch fork as shown.
10) Tighten the 6 x 22 mm screws to the specified torque.
TORQUE: 6 N.m (0.6 kgf.m, 4.3 lbf.ft)
11) Connect the brush terminal (M terminal) to the starter
magnetic switch and tighten the 8 mm washer-nut securely.
12) After assembling the starter motor, apply sufficient amount
of the water resisting sealant (Sumitomo 3M Padding
Sealer #8533 or equivalent) to the following mating
sections.
[3]
SPRING
[4]
PLUNGER
[4]
PLUNGER
[2]
STARTER MAGNETIC
SWITCH
[2]
WIRE, GROMMET AND
REAR BRACKET
[3]
SWITCH ASSEMBLY/FRONT
BRACKET MATING SECTION
[4]
SWITCH MOUNTING
SCREW
[5]
O-RING
INSTALLATION
PART
[1] 8 mm WASHER-NUT
[1]
MAGNETIC SWITCH CASE
CAULKING SECTION
[8]
SCREW/THROUGH BOLT AND
REAR BRACKET MATING SECTIONS
[6]
GASKET/FRONT BRACKET
MATING SECTION
[7]
ENGAGEMENT
SECTIONS WITH YOKE
[5]
CLUTCH FORK
[6]
6 x 22 mm SCREW (2)
6 N.m (0.6 kgf.m,
4.3 lbf.ft)
[7]
O-RING (2)
Do not reuse.
