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5D2-6 HYDRAULIC BOOSTER
8. Booster Head Body
18. Power Piston Seal
19. Power Piston
A. Valve Seat
•B5741
Figure 9—Installing the Piston Assembly
2. Check valve spring (11), valve stem (12), and tube
seat (13).
.
:
• Use a tube nut to press in the tube seat insert
and tighten the nui until the insert bottoms in
the body.
3. O-ring (7) into the groove on the by-pass plug (6).
4. Press the plug into the body port.
5. V-lip seal (5) into the booster body.
• Make sure the seal lips face the large piston
bore.
• Use J 28681 and J 8092 (figure 6).
6. Washer (4) in the counterbore above the seal (5)V
7. Snubber (3) onto the control valve pushrod (figure
7). • '
..
"
* V -
8. Control valve (2) into the piston bore.
• Use a twisting motion to work the rod past the
seal (figure 8). 9
1
0
1
1
1
2
1
3
1
4
1
5
9. Valve return spring (i).
; '
10. Seal (18) into the groove of the piston assembly
"(1 9 ).
■
- s
'
- ■
-
11. Piston assembly into the body bore.
• Make sure the seat faces into the bore (figure
9).
'.
..
.
12. Return spring (20).
13. Seal expander (21).
14.
Xylinder seal (22).
15. Cover support plate (27).
26. Seal
25. End Plate
B5739
Figure 10—Piston Rod Seal and End Cover
16. Seal (26) into the end cover (25). .
tiTfie seal lips must face the inside of the cover
(figure 10),
.
17. End cover (25).
18. Screws (24).
19. Booster in a vise.
20. Relief valve Stem (16) (notched end first).
21. Relief valve springs (17).
22. EH.: pump O-rings (30).
;
23. ER pump (32).
24. Bolts and washers (31).
Tighten
• Bolts (31) to 31 N-m (23 ft. lbs.).
25. Bolt and washer (28).
Tighten
•Bolt (28) to 13 N-m (120 in. lbs.).
NOTICE: Using a thick-blade wreinch in the
follow ing step m ay cause damage to the flow
sw itch as it is tightened down.
26. Flow switch (14) and O-ring (15).
Tighten
&
• Switch (14) to 10 N-m (96 in. lbs.).
Summary of Contents for C Series 1993
Page 1: ......
Page 12: ...OA 6 GENERAL INFORMATION Figure 11 Allison Transmission I D Location ...
Page 44: ...3B1A 2 POWER STEERING GEAR UNIT REPAIR Figure 1 710 Power Steering Gear ...
Page 62: ......
Page 75: ...3B3 2 POWER STEERING COMPONENTS TRW ROSS ...
Page 121: ...5H 16 AIR BRAKE VALVES Figure 21 Bendix Proportioning Relay Valve Components ...
Page 147: ...5J 10 AIR COMPRESSOR AND GOVERNOR 286 F9051 Figure 18 Bendix BX 2150 Compressor Components i ...
Page 204: ...MODEL 295 TBI UNIT 6C1 3 F7973 Figure 3 Model 295 TBL Unit ...
Page 251: ...6D4 6 37 MT STARTER MOTORS V3022 Figure 8 37 MT Components ...