Frecon FR200 Series Installation And Commissioning Manual Download Page 24

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FR200 Series Vector control inverter

- 24 -

b: 18.5

～

132kW

Flange mounting

dimensions

4xd2

4xd1

Fig 2-9 18.5

～

132kW Flange mounting

Table 2-4 Flange mounting dimensions table

Model.NO

External and installation dimensions

（

）

3-Phase

：

220V

，

50/60Hz Range

：

-15%

～

+30%

FR200-2T-0.7B

117

142

124

227

209

191

160

4.5

FR200-2T-1.5B

146

100

147

279

262

251

5.5

177

5.5

FR200-2T-2.2B
FR200-2T-4.0B
FR200-2T-5.5B

198

160

199

330

313

302

5.5

185

5.5

FR200-2T-7.5B

FR200-2T-011B

255

176

257

40.5

460.5

445

427

9.5

110

218

FR200-2T-015B

FR200-2T-018

270

130

276

591.5

572

554

10.5

109.5

258

FR200-2T-022
FR200-2T-030

357

230

361

65.5

591.5

572

554

10.5

109.7

258

FR200-2T-037
FR200-2T-045

430

320

436

803.5

831.5

775

161

291

FR200-2T-055
FR200-2T-075

3-Phase

：

380V

，

50/60Hz Range

：

-15%

～

+30%

FR200-4T-0.7G/1.5PB

117

142

124

227

209

191

160

4.5

FR200-4T-1.5G/2.2PB

FR200-4T-2.2GB

FR200-4T-4.0G/5.5PB

146

100

147

279

262

251

5.5

177

5.5

FR200-4T-5.5G/7.5PB

FR200-4T-7.5G/011PB

FR200-4T-011G/015PB

198

160

199

330

313

302

5.5

185

5.5

FR200-4T-015G/018PB
FR200-4T-018G/022PB

255

176

257

40.5

460.5

445

427

9.5

110

218

FR200-4T-022G/030PB
FR200-4T-030G/037PB

FR200-4T-037G/045P

270

130

276

591.5

572

554

10.5

109.5

258

FR200-4T-045G/055P
FR200-4T-055G/075P

357

230

361

65.5

591.5

572

554

10.5

109.7

258

FR200-4T-075G/090P
FR200-4T-090G/110P

430

320

436

803.5

831.5

775

161

291

FR200-4T-110G/132P

FR200-4T-132G/160P

Summary of Contents for FR200 Series

Page 1: ...2 Wirings By step 1 to check and confirm that the purchased inverter is what user need and then wirings as below 1 Main circuit wiring L1 L2 L3 U V W MCCB M Inverter Power PB Braking Resistor Optiona...

Page 2: ...op the machine controlled by external switch Control circuit wirings as below Inverter DI1 COM AI1 10V FWD STOP Potentiometer GND DI2 REV STOP Figure 4 Control terminal wirings Parameters need to be s...

Page 3: ...rred to upper machine control signal output and fault reset function added base on figure 2 2 application mode inverter s integrated wirings diagram as below DI1 FWD STOP Inverter DI2 REV STOP DI3 Fau...

Page 4: ...jog run and quick switchover of command source or direction according to the setting of F16 00 potentiometer With the same function as AI1 AI2 Run Start the inverter in the keypad control mode Stop R...

Page 5: ...ns the user function code is null When entering user defined parameter mode displayed function code defined by F17 00 F17 29 order keep the same with F17 group skip on 00 00 Two digits in left side of...

Page 6: ...rminal DI3 2 Running reverse REV 7 F04 03 Function of terminal DI4 3 Three wire control 13 F05 02 Relay 1 output function 2 Fault output 2 F08 01 Power rating of motor 1 0 1 1000 0kW Model defined F08...

Page 7: ...rload Err11 Same as unit s place Ten thousand s digit Inverter overload Err11 Same as unit s place F13 00 PID setting 0 F13 01 digital setting 0 1 keypad potentiometer 2 AI1 3 Communication 4 Multi Re...

Page 8: ...ntents Be sure to carefully read through the safety precautions before use and use this product on the premise that personnel and equipment safety is ensured IMPORTANT NOTES To illustrate the details...

Page 9: ...FR200 Series Vector control inverter 9...

Page 10: ...pad and Cover 30 3 5 Dust cover installation and removal Optional accessories 33 3 6 Configuration of Peripheral Devices 34 3 7 Wiring way 38 3 8 Terminal Configuration 39 3 9 EMI Solutions 48 Chapter...

Page 11: ...g Frequency Fixed Length Count and Wakeup 120 Group F15 Communication Parameters 123 Group F16 Keys and Display of Keypad Parameters 124 Group F17 User defined Display Parameters 125 Group U00 Status...

Page 12: ...not use damaged product or the inverters missing component Risk of injury Do not touch the parts of control system with bare hands Risk of ESD hazard Installation Danger Installation base shall be met...

Page 13: ...utput terminals U T1 V T2 and W T3 wiring of inverter and its peripheral circuits and all wires should be in good connection Risk of inverter damage After Power on Danger Do not open the cover after p...

Page 14: ...by switching the contactor on or off If the AC drive has to be operated by the contactor ensure that the time interval between switching is at least one hour since frequent charge and discharge will s...

Page 15: ...s based on actual conditions Otherwise the running result and protection performance will be affected The AC drive may alarm or even be damaged when short circuit exists on cables or inside the motor...

Page 16: ...f Product FR200 Vector control inverter Input voltage 2 220V 15 30 4 380V 15 30 Input voltage phases S Single phase T Three phase Industry specific series code None Standard Machine A Z Industry speci...

Page 17: ...30 FR200 4T 0 7G 1 5PB 1 5 3 4 2 5 0 75 1 FR200 4T 1 5G 2 2PB 3 5 0 4 2 1 5 2 FR200 4T 2 2GB 4 5 8 5 5 2 2 3 FR200 4T 4 0G 5 5PB 6 11 9 5 3 7 4 5 FR200 4T 5 5G 7 5PB 8 9 14 6 13 5 5 7 5 FR200 4T 7 5G...

Page 18: ...nput voltage error 3 The maximum output frequency Hz 0 00 600 00 Hz unit0 01Hz Control characteristics V f patterns V f control Sensor less vector control 1 Sensor less vector control 2 Speed range 1...

Page 19: ...er setting analog Voltage given analog current reference pulse is given the serial port is given multi speed given PLC is given the process PI D reference There are several ways to switch Input termin...

Page 20: ...eration Indoors no direct sunlight free from dust corrosive gases flammable gases oil mist water vapor water drop and salt etc Altitude 0 2000m De rate 1 for every 100m when the altitude is above 1000...

Page 21: ...e Keypad Upper case Cover Stringing board Cooling air inlet Mounting holes Fig 2 3 b 4 15kW Outline Mounting holes Fan cover Chassis Keypad Nameplate Fig 2 4 18 5 132Kw Outline 2 5 Configuration Mount...

Page 22: ...76 459 443 220 7 15 5 FR200 2T 015B FR200 2T 018 270 130 590 572 260 7 27 5 FR200 2T 022 FR200 2T 030 357 230 590 572 260 7 37 FR200 2T 037 FR200 2T 045 430 320 830 802 293 12 77 7 FR200 2T 055 FR200...

Page 23: ...actor can be installed in a gutter or rack if the vertical installation need to purchase the base dc reactor can be installed in the base base height is 400 mm H W D W1 D1 Fig 2 7 Wall installation di...

Page 24: ...0 2T 022 FR200 2T 030 357 230 361 65 5 591 5 572 554 10 5 109 7 258 7 7 FR200 2T 037 FR200 2T 045 430 320 436 58 803 5 831 5 775 14 161 291 12 12 FR200 2T 055 FR200 2T 075 3 Phase 380V 50 60Hz Range 1...

Page 25: ...board pad into the mounting panel and then insert the keyboard module into the keyboard pad Before removing the keyboard pad first remove the keyboard then remove as shown in the scheme 80 0 2 0 135 0...

Page 26: ...Keypad plate open operation screw Fig 2 12 1 Getting keypad out from keypad plate 2 Again disconnect the network cable from the keyboard insert the network cable into the cabinet through keypad pad ho...

Page 27: ...nt e g Textile facilities with fiber particles and chemical facilities filled with corrosive gases or Loaded dust cover 3 2 Installation Direction Space and Cooling A fan is integrated in FR200 for fo...

Page 28: ...r mounting orientation and space requirements 3 2 2 Multiple installations a Multiple parallel installations Ventilation clearance Ventilation clearance Fig 3 3 multiple inverters installed direction...

Page 29: ...g b Wall mounting 0 75 15kW Install the drive mounting bracket as shown in FIG 3 6 a Wall installation dimensions refer to Chapter II table 2 4 As shown in Fig drilling four holes in the mounting surf...

Page 30: ...tion Mounting panel The machine Components Installation hanging feet Fig 3 6 b 18 5 132kW Wall installation Do not take the sunken screws as shown in the picture Otherwise inverter may be damaged Take...

Page 31: ...External remote operation panel operation method Remove the operation panel as shown in fig 3 7 a Then connect the crystal head out from the socket Placed in the side of the graphic fixed card slot us...

Page 32: ...he two lower buckle of terminal cover I Direction 2 until it clicks into right place of upper housing then Tighten the screws as shown in Fig 3 7 e Fig 3 7 e Mount covers f Removing and installing the...

Page 33: ...place Referring to fig 3 7 g Fig 3 7 g Stringing board disassembly and installation 3 5 Dust cover installation and removal Optional accessories a Install dust cover The dust cover shown in Fig3 8 pa...

Page 34: ...breaker is defined to be 1 5 2 times the rated current of the drive Breaking time characteristic of circuit breaker should be selected based on overload protection time characteristic of the drive In...

Page 35: ...FR200 2T 011B 100 63 10 10 M6 FR200 2T 015B 100 63 16 10 M6 FR200 2T 018 160 100 16 16 M8 FR200 2T 018B FR200 2T 022 200 125 25 16 M8 FR200 2T 022B FR200 2T 030 200 125 35 25 M8 FR200 2T 030B FR200 2T...

Page 36: ...ng inverter will occur over current protection frequently meanwhile to avoid motor insulation damage need to install output reactor for the compensation DC reactor can improve power factor avoid recti...

Page 37: ...ripheral equipments Output filter Can reduce the radio noise and leakage current caused by the motor cable Fig 3 5 Filter Inverter Power Input Filter Output Filter 0 75kw FLT 4T P005 FLT 4T L005 1 5kw...

Page 38: ...input 6 High speed pulse input HI AI3 1k 5k DC 10 10V 10V AO1 GND Analog Output 1 0 10V 0 20mA 24V Y1 Open collector output 1 AO2 GND Analog Output 2 0 10V 0 20mA R2A R2B R2C Relay output 2 250V AC 3A...

Page 39: ...cuit terminals Upload and download interfaces Fig 3 11 0 75 2 2kW Schematic of main circuit terminals b 4 15KW Main Circuit Terminals Control circuit terminals Main circuit terminals Upload and downlo...

Page 40: ...18 5 30kW Schematic of main circuit terminals d 37 75kW Main Circuit Terminals R L1 U T1 V T2 W T3 POWER MOTOR S L2 T L3 PB Fig 3 15 37 75kW Schematic of main circuit terminals e 90 28kW Main Circuit...

Page 41: ...f internal DC bus Connecting terminals of braking resistor One end connected to and the other to PB Grounding terminal Remarks No phase sequence requirements on wiring of the input side of inverter Wi...

Page 42: ...tion of control circuit terminals Type Terminal Name Function Description Power supply 10V GND External 10 V power supply Provide 10 V power supply to external unit Generally it provides power supply...

Page 43: ...0 4 DC 30V 1A R1B R1C Normally closed terminal R2A R2C Normally open terminal R2B R2C Normally closed terminal 485 Communication 485 485 485 Communication Terminals Rate 4800 9600 19200 38400 57600 11...

Page 44: ...contactor lines and should not be arranged in parallel with strong current lines In case it is inevitable to intersect strong current line vertical wiring is recommended to avoid drive faults as a res...

Page 45: ...ssured and or hazard of equipment damage exists C Open collector PNP connection External controller 7 1 5 V FR200 GND 5 V GND COM DI1 DI7 HI 24 V 24V PLC Jumper Optocoupler Optocoupler External contro...

Page 46: ...orbing circuit note that its leakage current shall be less than holding current of controlled contactor or relay piezoresistor or fly wheel diode etc shall be mounted be sure to pay close attention to...

Page 47: ...n the transient voltage is higher than 1 000V Besides electro magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper 4 Do NOT cut the RFI jumper when main power is co...

Page 48: ...llel with power lines or bundle them up this cross inevitable thick pipelines or buried cement groove also power lines can be put into metallic conduit and grounded well with shielded cables core moto...

Page 49: ...e bigger the line to line leakage current would be The longer the motor cables and the bigger the parasitic capacitances are the bigger the line to line leakage current would be Therefore the most imm...

Page 50: ...level by level and confirm the parameter setting Increment Increase data or function code Decrement Decrease data or function code Shift Select the displayed parameters in turn in the stop or running...

Page 51: ...ant state LOC REM Keypad terminals or communication ON Terminal control OFF Keypad control Flash Communication control Green border Running state ON Running state OFF Stopped state Flash In process of...

Page 52: ...menu you can press the ESC key or ENT key to return to the level II menu The difference is If you do not have to modify the function code setting press ENT will be automatically transferred to the nex...

Page 53: ...e correct password to enter the regular menu otherwise inaccessible There are three ways a user password into force Method 1 Set F00 00 parameter to nonzero then press the ESC ENT key Method 2 Set F00...

Page 54: ...it of F01 01 function code is with radix point no flashing F01 01 function code is without radix point and flashing Function difference 1 Press or for up down switch in F17 function code 2 can t retur...

Page 55: ...e listed below Category Parameter Group System Parameters F00 System Parameters Basic Parameters F01 Frequency Command F02 Start Stop Control Start Stop Control F03 Accelerate Decelerate Parameters In...

Page 56: ...ult excluding motor parameters 2 Clear fault record 3 Restore user backup parameters 4 Back up currentuser parameters F00 05 Copy of Parameters 0 No operation 0 1 Upload parameter 2 Download parameter...

Page 57: ...1 1 Fan working during running F00 19 Factory password 0 65535 0 F00 20 Inverter rated power 0 2 710 0kW Model defined F00 21 Inverter rated voltage 60 660V Model defined F00 22 Inverter rated curren...

Page 58: ...F01 11 Operation when command frequency lower than lower limit frequency 0 Run at lower limit frequency 0 1 Run at 0 Hz would be activated after the time delay set by F01 12 F01 12 Lower limit frequen...

Page 59: ...accel time 0 0 6000 0s 15 0s F03 09 Jog decel time 0 0 6000 0s 15 0s F03 10 Accel Decele curve 0 Linear Accel Decel 0 1 S curve Accel Decel F03 11 S curve Time 1 0 0 6000 0s 0 0s F03 13 Frequency swit...

Page 60: ...uency 29 Run command switched to keypad contro 30 Run command switched to terminal control 31 Run command switched to communication control 32 Count input 33 Count clear 34 Length count 35 Length clea...

Page 61: ...per limit frequency attained 8 Lower limit frequency attained 9 Frequency attained 10 Inverter is ready to work 11 Drive motor overloaded alarm 12 Inverter overheat warning 13 Current running time att...

Page 62: ...01 Set value corresponding to minimum input of curve AI1 100 0 100 0 0 0 F06 02 Input of inflection point 1 of curve AI1 Minimum input of curve AI1 Input of inflection point 2 of curve AI1 25 0 F06 0...

Page 63: ...lue corresponding to maximum input of curve AI3 100 0 100 0 100 0 F06 24 Minimum input of curve keypad potentiometer 0 0 Maximum input of curve keypad potentiometer 0 1 F06 25 Set value corresponding...

Page 64: ...1 60 660V Model defined F08 03 Rated current of motor 1 0 1 1500 0A Model defined F08 04 Rated frequency of motor 1 20 00 Fmax Model defined F08 05 Rated speed of motor 1 1 30000 Model defined F08 08...

Page 65: ...ency 3 F3 F09 05 F09 09 0 00Hz F09 08 Multi point V F voltage 3 V3 0 0 100 0 0 0 F09 09 Multi point V F frequency 4 F4 F09 07 rated motor frequency 50 00Hz F09 10 Multi point V F voltage 4 V4 0 0 100...

Page 66: ...0 0ms 10 0ms F10 13 Torque adjustment proportional gain Kp2 0 00 10 00 0 50 F10 14 Torque adjustment integral gain Ti2 0 0 3000 0ms 10 0ms F10 15 reserved F10 16 Torque setting source under torque con...

Page 67: ...1 Unit s place Bus undervoltage 00330 0 Fault reported and coast to stop 1 Stop according to the stop mode 2 Fault reported but continue to run 3 Fault protection disabled Ten s digit Power input pha...

Page 68: ...alarm activated time that exceeding threshold 0 1 60 0s 5 0s F11 21 Inverter overheat warning threshold 50 overheat Temperature Model defined F11 22 Detection level of power loss 5 0 100 0 20 0 F11 2...

Page 69: ...0 0 F12 06 Reference 6 100 0 100 0 0 0 F12 07 Reference 7 100 0 100 0 0 0 F12 08 Reference 8 100 0 100 0 0 0 F12 09 Reference 9 100 0 100 0 0 0 F12 10 Reference 10 100 0 100 0 0 0 F12 11 Reference 11...

Page 70: ...time of step 10 0 0 6000 0s h 0 0s h F12 29 Running time of step 11 0 0 6000 0s h 0 0s h F12 30 Running time of step 12 0 0 6000 0s h 0 0s h F12 31 Running time of step 13 0 0 6000 0s h 0 0s h F12 32...

Page 71: ...tion 4 Multi Reference 5 DI7 HI pulse input 6 AI2 7 AI3 F13 01 PID digital setting 0 0 100 0 50 0 F13 02 PID feedback 0 AI1 0 1 AI2 2 Communication 3 AI1 AI2 4 AI1 AI2 5 Max AI1 AI2 6 Min AI1 AI2 7 DI...

Page 72: ...ency 100 0 F13 23 PID output frequency lower limit 100 0 PID output frequency lower limit 0 0 F13 24 Detection value of PID feedback loss 0 1 100 0 0 0 Not judging feedback loss 0 0 F13 25 Detection t...

Page 73: ...for RTU 3 No check data format 1 8 N 1 for RTU F15 02 Local address 1 247 0 Broadcast address 1 F15 03 Communication timeout 0 0 60 0s 0 0s F15 04 Response time delay 0 200ms 1ms F15 05 Master slave C...

Page 74: ...ameters F17 00 User defined Display Parameter 0 00 00 49 99 00 03 F17 01 User defined Display Parameter 1 00 00 49 99 01 01 F17 02 User defined Display Parameter 2 00 00 49 99 01 02 F17 03 User define...

Page 75: ...ring U00 00 Running frequency 0 00 Fup 0 00Hz U00 01 Set frequency 0 00 Fmax 0 00Hz U00 02 Output voltage 0 660V 0 0V U00 03 Output current 0 0 3000 0A 0 0A U00 04 Output power 3000 0 3000 0kW 0 0kW U...

Page 76: ...ant speed overvoltage Err07 Bus undervoltage Err08 Short circuit Err09 Power input phase loss Err10 Power output phase loss Err11 Motor overload Err12 Inverter overload Err13 External equipment fault...

Page 77: ...00Hz U01 12 Output current when before previous fault occurred 0 0 3000 0A 0 0A U01 13 Bus voltage when before previous fault occurred 0 1200V 0V U01 14 Cumulative running time when before previous f...

Page 78: ...efault F00 02 Parameter protection Range 0 1 Default 0 0 All parameter programming allowed 1 Only this parameter programming allowed F00 03 G P type display Range 0 1 Default 0 0 G type constant torqu...

Page 79: ...rrier Inverter can adjust carrier value based on F00 12 carrier temperature and carrier current protecting itself against overtemperature 3 Derating of random carrier Inverter can adjust carrier value...

Page 80: ...ncies are under control of F00 14 and F00 15 F00 16 Output voltage Range 5 0 100 0 Default 100 0 Adjust the percentage of output voltage to input voltage F00 17 AVR Range 0 2 Default 0 0 Disabled 1 En...

Page 81: ...ry 3 Master Auxiliary The frequency source is determined by Master Auxiliary 4 MAX Master Auxiliary The frequency source is determined by MAX Master Auxiliary 5 MIN Master Auxiliary The frequency sour...

Page 82: ...to different set frequencies The FR200 supports a maximum of 16 speeds implemented by 16 state combinations of four DI terminals allocated with functions 13 to 16 in Group F04 The multiple references...

Page 83: ...determined by DI7 HI pulse input 8 AI2 Auxiliary frequency command is determined by analog input AI2 9 AI3 Auxiliary frequency command is determined by analog input AI3 F01 04 Digital setting of auxi...

Page 84: ...ignation and wiring regulation of DI terminals 2 Communication control LED blinking Master device is able to control run command through built in RS485 serial communication interface of drive Refer to...

Page 85: ...ot start and stays in the standby state During switchover between forward rotation and reverse rotation the startup frequency holding time is disabled The holding time is not included in the accelerat...

Page 86: ...rated motor current If the rated motor current is greater than 80 of the rated AC drive current the base value is 80 of the rated AC drive current Waiting time of stop DC braking When the running fre...

Page 87: ...0 6000 0s Default 15 0s F03 02 Accel time 2 Range 0 0 6000 0s Default 15 0s F03 03 Decel time 2 Range 0 0 6000 0s Default 15 0s F03 04 Accel time 3 Range 0 0 6000 0s Default 15 0s F03 05 Decel time 3...

Page 88: ...ion time 1 and deceleration time 2 Range 0 00 Fmax Default 0 00Hz This function is valid when motor 1 is selected and acceleration deceleration time switchover is not performed by means of DI terminal...

Page 89: ...e same as the function of RESET key on the operation panel Remote fault reset is implemented by this function 8 RUN pause The AC drive decelerates to stop but the running parameters are all memorized...

Page 90: ...ameter switchover When PID parameter switch is set to 2 switched by terminal this terminal could be used to realize the switching between two groups of PID parameters When this terminal is enabled PID...

Page 91: ...que control mode if this function is valid 38 99 Reserved The four multi reference terminals have 16 state combinations corresponding to 16 reference values as listed in the following table Table 1 St...

Page 92: ...nge 0 0 300 0s Default 0 0s The delayed response time of digital input terminals DI1 and DI2 is set by these two parameters ATTENTION Terminal delay time F04 11and F04 12 can be set with filtering tim...

Page 93: ...gure 6 8 setting of two line mode 1 As shown in the preceding figure when only K1 is ON the AC drive instructs forward rotation When only K2 is ON the AC drive instructs reverse rotation When K1 and K...

Page 94: ...to be ON and instructs reverse rotation when SB3 is pressed to be ON The AC drives stops immediately after SB1 becomes OFF During normal startup and running SB1 must remain ON The AC drive s running...

Page 95: ...cy change step size Range 0 00 50 00Hz Default 1 00Hz 200ms It is used to adjust the rate of change of frequency when the frequency is adjusted by means of terminal UP DOWN F04 18 Power on running ter...

Page 96: ...top 14 Accumulative power on time attained When accumulative power on time attains the value of F05 15 corresponding terminal outputs ON Accumulative power on time is maintained when stop 15 Accumulat...

Page 97: ...is value terminal frequency attained aoutputs ON See Fig 6 13 Valid FAR FAR Output frequency Hz Time S Time S Valid Fig 6 13 F05 10 FDT1 upper bound Range 0 00 Fmax Default 30 00Hz F05 11 FDT1 lower b...

Page 98: ...ter value is set to 0 this function is invalid F05 16 Accumulative running time Range 0 65535h Default 0h This parameter should be set with digital output terminal Accumulative running time attained W...

Page 99: ...verter receives the stop command running decelerate to the F05 22 set brake closing frequency and then operate on the constant frequency 5 After running frequency reaches the F05 22 set frequency afte...

Page 100: ...is the maximum frequency while 100 is the maximum negative frequency When corresponding set value is torque 100 means 2 times the rated torque while 100 Means negative 2 times the rated torque When t...

Page 101: ...6 14 Maximum input of curve AI2 Range Input of inflection point 2 of curve AI2 100 0 Default 100 0 F06 15 Set value corresponding to maximum input of curve AI2 Range 100 0 100 0 Default 100 0 F06 16 M...

Page 102: ...g time Range 0 000 10 000s Default 0 100s F06 29 AI2 terminal filtering time Range 0 000 10 000s Default 0 100s F06 30 AI3 terminal filtering time Range 0 000 10 000s Default 0 100s F06 31 Keypad pote...

Page 103: ...ometer 0 5V 9 AI1 0 10V 0 20mA 10 AI2 0 10V 0 20mA 11 AI3 10 10V 12 HI 0 01kHz 100 00kHz 13 Output torque 0 2 times the rated torque 14 99 Reserved F07 03 AO1 offset Range 100 0 100 0 Default 0 0 F07...

Page 104: ...uto tuning Through complete motor auto tuning encoder phase sequence and current loop PI can be obtained besides the parameters in F08 08 to F08 12 Each time Rated motor power F08 01 or Rated motor vo...

Page 105: ...10 Applies to spin drier centrifuge industrial washing machine and to other special loads When drive output frequency is 0 output voltage will be 0 while when output frequency is rated frequency of mo...

Page 106: ...ng about a bigger drive current and higher motor temperature Cut off frequency of torque boost F09 02 specifies the frequency under which torque boost is valid Torque boost becomes invalid when this f...

Page 107: ...l as possible in the prerequisite of efficient oscillation suppression to avoid influence on V F control Set this parameter to 0 if the motor has no oscillation Increase the value properly only when t...

Page 108: ...er run caused by continuous acceleration of motor Please set the speed limits in F10 18 F10 19 under torque control ATTENTION Jog mode will run in the manner of speed control and torque control is dis...

Page 109: ...ge 0 6 Default 0 F10 17 Digital setting of torque Range 200 200 Default 150 0 F10 16 is used to set the torque setting source There are a total of 6 torque setting sources The torque setting is a rela...

Page 110: ...nly in torque control To compensate the sliding friction during running additional torque might be needed 100 corresponds to rated torque of motor F10 25 Rotary inertia compensation coeff Range 50 0 2...

Page 111: ...rtia the propotional gain may be kept smaller Integral time can be adjusted for fine tunning in both cases F11 05 Overvoltage stall control Range 0 2 Default 1 F11 06 Overvoltage stall voltage Range 1...

Page 112: ...nd stops according to the stop mode After stop the AC drive displays Err If Continue to run is selected the AC drive continues to run and displays A The running frequency is set in F11 14 F11 11 Prote...

Page 113: ...Overload alarm threshold Range 20 0 200 0 Default 130 0 When 0 is set at decade of F11 18 this set value is a percentage compared to rated current of motor When 1 is set of that this set value is a pe...

Page 114: ...hen power switch 2 Input phase lack protection function must be forbidden to enable this feature F11 26 Rapid current limit Range 0 1 Default 0 0 Disabled 1 Enabled The rapid current limit function ca...

Page 115: ...erent states of DI terminals For details see the descriptions of group F4 F12 16 Reference 0 source Range 0 6 Default 0 0 Digital setting F12 00 1 keypad potentiometer 2 AI1 3 Process PID output 4 X7...

Page 116: ...Hz f0 Fig 6 25 Decade started mode 0 Continue to run from the step of stop or fault At the moment drive stop the drive automatically records the running time of current step When restarted the drive...

Page 117: ...0 0s h Default 0 0s h F12 32 Running time of step 14 Range 0 0 6000 0s h Default 0 0s h F12 33 Running time of step 15 Range 0 0 6000 0s h Default 0 0s h F12 34 Acceleration deceleration time of simpl...

Page 118: ...setting source of PID control 0 F13 01 digital setting 1 keypad potentiometer 2 AI1 3 Communication 4 Multi Reference 5 DI7 HI pulse input 6 AI2 7 AI3 F13 01 PID digital setting Range 0 0 100 0 Defau...

Page 119: ...l time Ti1 It decides the integral regulating intensity The shorter the integral time is the larger the regulating intensity is When the deviation between PID feedback and PID setting is 100 0 the int...

Page 120: ...trol F13 20 PID initial value Range 0 0 100 0 Default 0 0 F13 21 Holding time of PID initial value Range 0 0 6000 0s Default 0 0s PID does not make adjustment when the drive starts its running but out...

Page 121: ...00 1 the actual swing amplitude AW is the calculation result of F01 08 Maximum frequency multiplied by F14 01 Jump frequency Swing amplitude AW x F14 02 Jump frequency amplitude If relative to the cen...

Page 122: ...ulse frequency is high DI7 HI must be used When the count value reaches the set count value F14 08 the DO terminal allocated with function 17 Set count value reached becomes ON Then the counter stops...

Page 123: ...dormancy frequency are set to be 0 00Hz wake up and dormancy function is invalid When start dormancy function if frequency source is PID need to set F13 26 to be 1 PID operation at stop F14 14 Wake up...

Page 124: ...setting Range 0 2 Default 1 0 No function 1 Jog 2 Forward reverse switchover 3 Run command sources shifted F16 01 Function of STOP RST key Range 0 1 Default 1 0 STOP RST key valid only when under key...

Page 125: ...0 49 99 Default 03 01 F17 10 User defined Display Parameter 10 Range 00 00 49 99 Default 04 00 F17 11 User defined Display Parameter 11 Range 00 00 49 99 Default 04 01 F17 12 User defined Display Para...

Page 126: ...e running and stop state are defined by F16 03 and F16 103 U00 00 Running frequency Range 0 00 Fup Default 0 00Hz U00 01 Set frequency Range 0 00 Fmax Default 0 00Hz U00 02 Output voltage Range 0 660V...

Page 127: ...ture detection Range 40 200 Default 0 Group U01 Fault Record U01 00 Code of the latest fault Range 0 31 Default 0 U01 01 Running frequency when the latest fault occurred Range 0 00 Fup Default 0 0Hz U...

Page 128: ...ies of faults The same with U01 00 Err00 U01 18 Previous 6 categories of faults The same with U01 00 Err00 U01 19 Previous 7 categories of faults The same with U01 00 Err00 U01 20 Previous 8 categorie...

Page 129: ...to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The output cir...

Page 130: ...cuit 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is faul...

Page 131: ...ult 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communication overtime error 1 The PC is not working properly 2 The communication line...

Page 132: ...t 2 The acceleration and deceleration time is too short 3 Manually torque boost or V F curve not appropriate 4 Voltage too low 5 Start the running motor 6 Sudden load in the acce process 7 Model selec...

Page 133: ...aily item contents Strategies Power supply Check the supply voltage meets the requirements phase power supply and the presence of the phenomenon Press nameplate asked to solve Surroundings Installatio...

Page 134: ...n fins are not stained with garbage and dirt dirty air intake and exhaust ports are clogged or contaminated with foreign matter Clean the operating environment Replace damaged parts Keyboard Are there...

Page 135: ...tall the fan cover Figure 8 2 c fixed in place Note 1 do not related jobs in the state power is turned on otherwise there is danger of electric shock to cause death When conducting related operations...

Page 136: ...N 1 1 8 O 1 1 8 E 1 optional bits rates 4800bps 9600bps 19200bps 38400bps 57600bps and 115200bps can be selected Shielded twisted pair cable is recommended Communication cable to lower external interf...

Page 137: ...t this address is only to write not read For example Modify F01 02 function code value and the corresponding need to power down when storing the register address referred to as EEPROM address to 8102H...

Page 138: ...0 Factory password is invalid 1 factory password is valid Bit5 0 user password is invalid 1 valid user password Bit6 7 00 basic function code group 01 user defined function code group 10 different fu...

Page 139: ...esult with received CRC parity value If the two values are different it indicates that there is error during transmission Calculation process of CRC parity 1 Define a CRC parity register and initializ...

Page 140: ...y Low bytes go first 2 Responding command code at normal Communication and error Communication Responding Command Code at Normal Communication Responding Command Code at Error Communication 03H 83H 06...

Page 141: ...send the data content of 3000 To send data 01 06 20 01 0B B8 D4 88 The received data is 01 06 20 01 0B B8 D4 88 3 communications sent on the 1st drive forward run command write to the address 2000H 0...

Page 142: ...7 5G 011PB 60 1KW 1 4 FR200 4T 011G 015PB 30 2KW 1 6 FR200 4T 015G 018PB 30 2KW 1 6 FR200 4T 018G 022PB 30 2KW 1 6 FR200 4T 022G 030PB 30 2KW 2 6 FR200 4T 030G 037PB 30 2KW 2 6 FR200 4T 037G 045P buil...

Page 143: ...stalling the uploading and downloading module to the inverter control board UP DOWNLOAD position As shown in figure B 2 Figure B 2 Uploading and downloading module installation Seep 2 Powered through...

Page 144: ...ol board When USB powered hot swappable The direction as shown in figure B 3 Step 6 End Figure B 4 Uploading and downloading module removal Application 2 Powered by USB to view and modify the drive pa...

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Frecon FR200 Series, Installation And Commissioning Manual

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