FEC AFC3000, Hardware Operation Manual

Page: 284 / 294

Chapter 10 Troubleshooting
PAGE 10-17
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Code A10-04 – MISSING SPINDLE SELECT IN SEQUENCE
The selected sequence program does not have a spindle (axis) number specified.
RECOVERY:
1. Verify that the Selected sequence has a spindle specified.
2. Check the sequence number selected by the PLC. The System use two different ways of
selecting the sequence number:
a. Binary Input.
If the "USE INDIVIDUAL SEQUENCE SELECT" bit (bit 11) is turned off, the system
uses the combination of SEQUENCE SELECT BIT 0 ~ 4 for selecting sequence
program between 1 ~ 32.
b. Individual Sequence Select Input.
If the "USE INDIVIDUAL SEQUENCE SELECT" bit (bit 11) is turned on, the system
uses individual sequence select signals (bit 16 ~ 47) for selecting sequence program
1 ~ 32.
If none of these bits are turned on or more than two bits are turned on when
the start signal or manual reverse signal is turned on, this error will occur.
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Code A10-05 – SEQUENCE IS NOT PROGRAMMED
The selected Sequence program was blank.
RECOVERY:
1. Verify that a program exists for the Sequence selected. (Upload sequence and verify)
2. Check the sequence number selected by the PLC. The System use two different ways of
selecting the sequence number:
a. Binary Input.
If the "USE INDIVIDUAL SEQUENCE SELECT" bit (bit 11) is turned off, the system
uses the combination of SEQUENCE SELECT BIT 0 ~ 4 for selecting sequence
program between 1 ~ 32.
b. Individual Sequence Select Input.
If the "USE INDIVIDUAL SEQUENCE SELECT" bit (bit 11) is turned on, the system
uses individual sequence select signals (bit 16 ~ 47) for selecting sequence program
1 ~ 32.
If none of these bits are turned on or more than two bits are turned on when
the start signal or manual reverse signal is turned on, this error will occur.
•
Code A10-06 – SEQUENCE SETUP ERROR
A duplicate fastening step was initiated without first performing a Reverse operation (IE: Step 1 – 1
st
STEP [Parameter 1], Step 2 – 1
st
STEP [Parameter 1], etc.) or no End command exists in the
selected sequence.
RECOVERY:
1. Verify that a Reverse step occurs between performing duplicate steps in a sequence (IE: Step 1 –
1
st
STEP, Step 2 – Reverse 2 [Parameter 1], Step 3 – 1
st
STEP [Parameter 1], etc.). *If this is a
joint conditioning operation where a Reverse Operation is not feasible (Re-hit on a gasketed joint
due to relaxation), try using a 2 or 3 step parameter for conditioning where all steps are duplicate
then call a seperate 1 step parameter for the final torque.
2. Verify that an END Command exists in the selected sequence.
3. If sequence selected in PLC logic is not being selected properly, replace fieldbus module with
new or known good module.