with
the
shift
cable
disconnected,
the
problem
must
be
in the
lower
unit.
To
verify the problem is in the lower unit, have
an assistant
turn
the
propeller
and at the
same
time
move the shift
cable
back-and-
forth.
Determine
if the
clutch
engages
properly.
Jumping out of Gear
If a loud thumping sound is heard at the
transom while the boat is underway, the unit
is jumping out of gear,
the
propeller
does
not have a load, therefore
the rushing water
under
the
hull forces
the
lower
unit
in a
backward
direction.
The unit
jumps
back
into
gear;
the
propeller
catches
hold; the
lower unit is forced
forward
again,
and the
resul t is the thumping sound as the action is
repeated.
Normally
this
type
of
action
occurs
perhaps
once a day, then more fre-
quently
each
time
the
clutch
is operated,
until finally the unit will not stay in gear for
even a short time.
The following areas
must be checked
to
locate the cause:
1-
Check the bellcrank
under the power-
head.
This is accomplished
by first checking
in the
Appendix
to
determine
the type
of
shift mechanism
installed
on the unit being
NEUTRAL
FAST
Diagram
to
illustrate
the Shift positions
and
throttle
range
of a
dual lever shift
control
box.
TROUBLESHOOTING
8-5
View
into
the exhaust
housing after
the powerhead
has been
removed.
The bellcrank
part
of
the
upper
mechanical
shift
mechanism is clearly
visible.
serviced.
If the Appendix check reveals
the
power head
must
be
removed
in
order
to
check the shift mechanism,
then the power-
head must be removed.
If the
unit
has a
window
in
the
exhaust
housing,
then
the
window must
be removed.
Hold the
shift
rod with
a pair
of pliers
and at the same
time attempt
to move the shift lever on the
starboard
side of the engine.
If it is possible
to move
the
shift
lever,
the
bellcrank
is
damaged.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...