8-16
LOWER UNIT
FILLING
THE LOWER
UNIT
11-
FiU the
lower
unit
with lubricant.
Insert
the
lubricant
tube
into
the
bottom
opening, and then fill the unit until lubricant
is visible at the vent hole.
Install
the vent
plug.
Remove
the gear lubricant
tube, and
install the drain/fill
plug.
12-
After
the
lower
plug
has
been
installed,
remove
the
vent
plug again
and
using
a squirt-type
oil can,
add lubricant
through this vent hole.
A squirt-type
oil can
must be used to allow the trapped
air in the
lower unit to escape
at the same
time
the
final
lubricant
is added.
Once the unit is
completely
full, install
and tighten
the vent
plug.
PROPELLER
INSTALLATION
FIRST,
THESE
GOOD
WORDS
The
propellers
used
on
the
outboards
covered
in this
section
have
a removable
clutch
ring and a clutch
hub, and bushing.
Under
normal
conditions,
these
items
are
NOT
removed from the propeller.
However,
if they
have been removed
for any number
of reasons,
they should be coated
with OMC
Type "A" lubricant
prior to installation.
The
bushing
is installed
first,
then
the
clutch
hub, and finally the clutch ring.
13-
Install
the shear
pin.
Apply a light
coating
of anti-corrosive
lubricant
onto the
propeller
shaft.
Slide the propeller
onto the
shaft,
then the washer,
and finally
the pro-
peller
nut, with the flange
on the nut
TO-
WARDS
the
propeller.
Tighten
the
nut
securely.
Install a cotter
pin to prevent
the
nut from backing out.
Slip the rubber
cap
over the propeller
nut.
14-
Perform
a
functional
check
of
the
completed
work
by
mounting
the
engine
in
a
test
tank,
in
a
body
of
water,
or
with
a
flush
attachment
connected
to
the
lower
unit.
If
the
flush
attachment
is used,
NEVER
operate
the
engine
above
an
idle
speed,
because
the no-load condition
on the propeller
would
allow the engine to
RUNAWAY
resulting
in
ser ious damage or destruction
of the engine.
Installation
of
the
propeller
on a
low
horsepower
engine lower unit.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...