2-8
TUNING
filters,
lines, and passageway
in the carbu-
retor.
If the condition
of the fuel is in doubt,
drain,
clean,
and fill
the
tank
with
fresh
fuel.
Fuel pressure
at the carburetor
should be
checked
whenever
a lack of fuel volume at
the carburetor
is suspected.
High-speed Adjustment
The high-speed
needle valve is adjustable
on
most
models
covered
in
this
manual
through
1965.
After
1965, the
high-speed
needle
valve is fixed at the
factory
and is
NOT
adjustable.
However, larger or smaller
needle valves may be installed
for different
elevations.
On
all
Johnson/Evinrude
en-
gines,
the
high-speed
needle
valve
is the
lower
valve on the
carburetor.
The upper
needle is always the idle adjustment.
A beginning
"rough" adjustment
for the
high-speed
needle
valve
is
3/'+ turn
out
(counterclockwise)
from
the
lightly
seated
(closed) position.
TAKE CARE
not to seat
the
valve firmly
to prevent
damage
to the
valve or the carburetor.
To make the high-speed adjustment:
a-
Mount the
engine
in a test
tank
or
body of water,
preferably
with a test wheel.
Engines up to '+0 hp may be operated
in the
high rpm range in a test
tank without
sus-
taining damage.
NEVER, AGAIN NEVER,
operate
the en-
gine at high speed with a flush device
at-
tached.
The engine, operating
at high speed
with such a device attached,
would
RUN-A-
WAY from lack of a load on the propeller,
causing extensive
damage.
D- Connect
a tachometer
to the engine.
A
35
hp unit
showing
location
of
the idle
and
high-
speed adjustments.
Notice
the pressure-type
fuel
con-
nector.
CAUTION:
Water must circulate
through
the lower unit to the engine any time the en-
gine is run to prevent
damage
to the water
pump in the
lower
unit.
Just
five seconds
without water will damage the water pump.
c-
Start
the engine and allow it to warm
to operating
temperature.
d-
Shift the engine into forward gear.
e-
With the
engine
running
in forward
gear,
advance
the throttle
to the wide open
position,
and then
very
SLOWLY
turn
the
high-speed
needle
valve
inward
(CLOCK-
WISE)
until the engine begins to loose rpm.
Now,
SLOWLY
rotate
the needle valve out-
ward
(COUNTERCLOCKWISE)
until the en-
gine peaks out at the highest rpm.
If the
high-speed
needle
valve
adjust-
ment
is too lean,
the low-speed
adjustment
will be affected.
Under
certain
conditions
it may be necessary
to adjust the high-speed
needle
valve
just
a bit
richer
in order
to
obtain a satisfactory
idle adjustment.
After
the
high-speed
needle
adjustment
has been obtained,
proceed with the idle ad-
justment
as outlined in the next paragraphs.
Idle Adjustment
Due to local conditions,
it may be neces-
sary to adjust
the carburetor
while the en-
gine
is running
in a test
tank
or with the
boat
in a body of
water.
For
maximum
performance,
the
idle mixture
and the idle
rpm should be adjusted
under actual
operat-
ing conditions.
Set the idle mixture
screw at the speci-
fied
number
of turns
open
from
a lightly
seated
position.
In most cases this is from I
to 1
Y2
turns open from
close.
Small
horsepower
engine
mounted
in a
test
tank
with the low- and high-speed adjustments
indicated.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...