sides, as shown.
The lower housing can then
be separated
from
the upper housing.
The
studs can then be pressed
out of the uppe~
housing
and the
hacksaw
cut
welded
shut
and the housing returned
to service.
If the
studs
cannot
be
pressed
free,
the
upper
housing must be replaced.
SPECIAL
NOTE
The upper housing has a bearing
to ac-
commodate
the pinion gear.
This bearing
is
comprised
of 20 individual
needles.
TAKE
CARE
not to lose any of the needles
to the
bearing set.
Using
a
hacksaw
to
cut through
the retaining
bolts
in
order
to
separate the upper and lower portions
of
the
lower unit.
ELECTROMATIC SHIFT
8-59
Separating
the upper and lower portions
of
the lower
unit after
the retaining
bolts have been cut.
12-
Clamp the lower unit by the skeg in
a vise equipped
with
soft
jaws,
as shown.
Remove the retainer
screw and washer, then
lift
the
nylon coil
lead
retainer
from
the
lower
housing and at
the
same
time
work
the
forward
and reverse
wires free
of the
retainer.
13-
Remove the four screws in the bear-
ing head.
This is the cap the propeller
shaft
passes through.
Notice
how each screw has
an O-ring
behind the
head.
These
O-rings
MUST
be
in
place
during
installation
to
maintain
a water-tight
unit.
14-
With a small chisel and mallet,
work
the
cap free
of the
propeller
shaft.
The
chisel
is to be worked
on the cap,
NOT
in
the groove between
the
cap and the
lower
housing.
If the
cap is damaged
it may be
replaced
without great
expense,
but damage
to the lower unit
is
BAD NEWS.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...