8-6
LOWER UNIT
If the
engine
is the
type
requirmg
the
lower
unit
to be lowered
slightly
to
gain
access
to the
shift
rod:
Lower the lower
unit
slightly,
and then
hold the
shift
rod
with a pair of pliers
and attempt
to move
the shift lever on the starboard
side of the
engine.
If the lever can move, the
bellcrank
is damaged and must be repaired.
2-
Disconnect
the shift cable at the en-
gine.
Attempt
to shift the unit into forward
gear
with the shift
lever
on the
starboard
side
of the
engine
and at
the
same
time
rotate the propeller in an effort
to shift into
gear.
Shift the control
lever at the control
box into forward gear.
Move the shift cable
at
the
engine
up to
the
shift
handle
and
determine
if the
cable
is properly
aligned.
The control
lever may have jumped a tooth
on the slider or on the shift lever arc.
If a
tooth
has been jumped, the cable would lose
its adjustment
and the
unit
would fail
to
shift properly.
If the inner cable should slip
on
the
end
cable
guide,
the
adjustment
would be lost.
3-
Move the
shift
lever
at
the
engine
into the neutral
position and the shift lever
at the control
box to the neutral
position.
Now, move the shift
cable
up to the shift
lever and see if it is aligned.
Shift the unit
into
reverse
at
the
engine
and shift
the
control
lever
at
the
control
box into
re-
verse.
Move the
cable
up and see if it is
Frontal
vtew
of
Q
low
horsepower
engine
showing
the mechanical
shift
lever
on
the starboard
side.
Powerhead
of
a
low
horsepower
engine
removed
exposing
the
interior
of
the
exhaust
housing.
This
bellcrank
is quite
different
than the one shown
on
the
previous page.
aligned.
If the cable is properly aligned, but
the
unit
still
jumps out of gear
when the
cable is connected,
one of three
conditions
may exist.
a-
The bel1crank is worn excessively
or
damaged.
b-
The coupler
at the connector
at the
shift rod is misaligned.
This coupler
is used
Window removed from
a
lower unit
to
gain
access to
the shift
connector,
as
explained
in the text.
The detail
draWing,
upper
left,
illustrates
the relationship
of the
bolt
to
the shift
rod.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...