fuel pump, or by a leak in the line from the
fuel tank to the fuel pump.
Aged fuel left
in the carburetor
and the formation
of var-
nish could
cause
the
needle
to stick
in its
seat and prevent
fuel flow into the bowl.
A
defective
choke
may
also
cause
problems.
WOULD YOU BELIEVE,
a majority
of start-
ing troubles,
which are
traced
to the
fuel
system,
are the result
of an empty fuel tank
or aged fuel.
Fuel
will begin to sour in three
to four
months
and will cause engine
starting
prob-
lems.
Therefore,
leaving
the motor setting
idle
with
fuel
in the
carburetor,
lines,
or
tank during the off-season,
usually results in
very serious
problems.
A fuel additive
such
as Sta-Bil
may be used to prevent
gum from
forming
during
storage
or
prolonged
idle
periods.
For many years there
has been the wide-
spread
belief
that
simply
shutting
off
the
fuel at the tank and then running the engine
until it stops is the proper
procedure
before
storing
the
engine
for any length
of time.
Right?
WRONG.
First,
it is
NOT
possible
to remove
all
fuel in the carburetor
by operating
the en-
gine
until
it
stops.
Considerable
fuel
is
Female
fuel
line
connector
ready
to
be mated
with
the male portion
of the connector.
TROUBLESHOOTING
4-5
trapped
in
the
float
chamber
and
other
passages
and
in
the
line
leading
to
the
carburetor.
The
ONLY
guaranteed
method
of removing
ALL
fuel is to take the time
to
remove
the carburetor,
and drain the fuel.
Secondly,
if the engine
is operated
with
the
fuel
supply
shut
off
until
it stops
the
fuel
and oil
mixture
inside
the
engine
is
removed,
leaving
bearings,
pistons,
rings,
and other
parts
without
any protective
lu-
bricant.
Propel" procedure
involves:
Shutting
off
the
fuel
supply
at
the
tank;
disconnecting
the
fuel
line
at
the
tank;
operating
the
engine
until it begins
to run
ROUGH;
then
stopping
the
engine,
which will leave
some
fuel/oil
mixture
inside; and finally
removing
and draining
the carburetor.
By disconnect-
ing the fuel supply, all
SMALL
passages
are
cleared
of fuel even though some fuel is left
in the
carburetor.
A light oil should be put
in combustion
chamber
as instructed
in the
Owners
Manual.
On some
model
carbure-
tors,
the
high-speed
orifice
plug
can
be
removed
to drain the fuel from the carbure-
tor.
Choke Problems
When the engine
is hot, the fuel system
can cause
starting
problems.
After
a hot
engine
is shut down, the temperature
inside
the
fuel bowl may rise to 200
0
F and cause
the
fuel
to actually
boil.
All carburetors
are vented
to allow this pressure
to escape
to the
atmosphere.
However,
some of the
fuel may percolate
over the high-speed
noz-
zle.
Fouled
spark
plug,
possibly
caused
by
operator's
habit
of
over-choking
or a
malfunction
holding
the
choke
closed.
Either
of
these
conditions
delivered
a
too-rich
fuel mixture
to
the cylinder.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...