2-4
TUNING
Damaged spark plugs.
Notice
the broken
electrode
on the left
plug.
The broken
part
must be found
and
removed before returning
the engine
to
service.
between
cylinders
is
far
more
important
than
the
actual
readings.
A variation
of
more than 5 psi between
cylinders
indicates
the lower compression
cylinder
may be de-
fective.
The problem may be worn, broken,
or sticking
piston
rings,
scored
pistons
or
worn cylinders.
These problems may only be
determined
after
the head has been remov-
ed.
Removing
the
head
on
an
outboard
engine
is not that
big a deal and may save
many hours of frustration
and the
cost
of
purchasing
unnecessary
parts
to correct
a
faulty condition.
2-4
SPARK
PLUG
INSPECTION
Inspect
each
spark
plug for badly
worn
electrodes,
glazed,
broken, blistered,
or lead
fouled insulators.
Replace
all of the plugs,
if one shows signs of excessive
wear.
Make an evaluation
of the cylinder
per-
formance
by comparing
the spark condition
with those shown in Chapter
5.
Check each
spark
plug to be sure
they
are
all of the
same manufacturer
and have the same heat
range rating.
FOULED
ELECTRODES
A
foul
spark
plug.
The
condition
of
this
plug
indicates
problems
in the
cylinder
that
should
be cor-
rected.
Inspect
the
threads
in the
spark
plug
opening
of the
head and clean
the threads
before
installing
the plug. If the threads
are
damaged,
the
head should be removed
and
and a Hell-coil
insert
installed.
If an
at-
tempt
is made to drill out the opening with
the
head in place,
some of the filings
may
fall into the
cylinder
and cause
damage
to
the cylinder
wall during operation.
Because
the
head is made of aluminum,
the
filings
cannot be removed with a magnet.
When purchasing
new spark
plugs,
AL-
WAYS
ask the
marine
dealer
if there
has
been
a spark
plug
change
for
the
engine
being serviced.
Crank
the engine
through
several
revo-
lutions
to
blowout
any
material
which
might
have become
dislodged
during clean-
mg.
Install
the spark plugs and tighten
them
to a torque value of
17
ft-lbs.
ALWAYS
use
a new gasket and wipe the seats in the block
clean.
The gasket
must be fully compressed
on clean seats
to complete
the heat transfer
process and to provide a gas tight seal in the
cy Ii
nder,
If the torque value is too high, the
heat will dissipate
too rapidly.
Conversely,
if the torque
value is too low, heat will not
dissipate
fast enough.
2- 5 IGNITION
SYSTEM
Only
one
ignition
system,
a flywheel-
magneto,
is used on outboard
engines cover-
ed in this
manual.
If the engine
perfor-
mance
is less than
expected,
and the
igni-
tion is diagnosed
as the problem area,
refer
to
Chapter
5 for
detailed
service
proce-
dures.
To properly
synchronize
the ignition
system with the fuel system, see Chapter
5.
Today,
numerous
type
spark plugs
are
available
for
service.
ALWAYS
check with
your local
marine
dealer
to
be sure you are purchasing
the proper
plugs for
the
engine being serviced.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...