5- Check
the
carburetor
adjustments
and the need for an overhaul.
See Chap-
ter 4.
6- Check
the
fuel
pump
for
adequate
performance
and delivery.
See Chapter
4.
7- Make a general inspection
of the igni-
tion system.
See Chapter
5.
8- Test the starter
motor
and the sole-
noid.
See Chapter
6.
9- Check the internal
wiring.
10- Check
the
synchronization.
See
Chapter
5.
2-3 COMPRESSION
CHECK
A compression
check
is extremely
im-
portant,
because
an engine
with low or un-
even
compression
between
cylinders
CAN-
NOT
be
tuned
to
operate
satisfactorily.
Therefore,
it is essential
that
any compres-
sion problem be corrected
before proceeding
with the tune-up procedure.
See Chapter
3.
If the powerhead
shows any indication
of
overheating,
such as discolored
or scorched
paint,
especially
in the area of the top (No.
l)
cylinder,
inspect
the
cylinders
visually
thru
the transfer
ports for possible scoring.
A more thorough
inspection
can be made if
the
head is
removed.
It is possible
for a
cylinder with satisfactory
compression
to be
scored
slightly.
Also,
check
the
water
pump.
The overheating
condition
may
be
caused by a faulty water pump.
Removing
the
spark
plugs
for
inspection.
Worn
plugs are one
of
the major
contributing
factors
to
poor
engine performance.
COMPRESSION CHECK
2-3
An overheating
condition
may
also
be
caused
by running
the
engine
out
of the
water.
For unknown reasons,
many opera-
tors
have formed
a bad habit
of running a
small
engine
without
the
lower
unit
being
submerged.
Such a practice
will result in an
overheated
condition in a matter
of seconds.
It is interesting
to note, the same operator
would never operate
or allow anyone else to
run a large horsepower
engine without water
circulating
through
the lower unit for cool-
ing.
Bear-in-mind,
the laws governing oper-
ation and damage to a large unit ALL apply
equally as well to the small engine.
Checking Compression
Remove
the spark plug wires.
ALWAYS
grasp the molded cap and pull it loose with a
twisting
motion
to prevent
damage
to the
connection.
Remove
the
spark
plugs
and
keep them in ORDER by cylinder for evalua-
tion
later.
Ground the
spark
plug leads
to
the
engine
to
render
the
ignition
system
inoperative
while performing
the
compres-
sion check.
Insert
a
compression
gauge
into
the
No.1,
top, spark plug opening.
Crank
the
engine
with
the
starter,
or
pull
on
the
starter
cord,
thru
at
least
4
complete
strokes
with the
throttle
at the
wide-open
position,
or until
the highest
possible read-
ing is observed
on the gauge.
Record
the
reading.
Repeat
the
test
and
record
the
compression
for each cylinder.
A variation
A compression
check should be. taken
in
each cylin-
der before
spending
time
and money
on tune-up
work.
Without
adequate
compression,
efforts
in other
areas
to
regain
engine performance
will
be wasted.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...