20-
Hold the armature
plate
and separ-
ate the coils from the plate.
As the coil is
separated
from the plate,
observe the high-
tension
lead
to the
spark
plug inside
the
coil.
Work the small boot, if used, and the
high-tension
lead from the coil.
CLEANING
AND
INSPECTING
Inspect
the flywheel for cracks
or other
damage, especially
around the inside of the
center
hub.
Check
to be sure metal
parts
have not become
attached
to the
magnets.
Ver if y each magnet has good magnetism
by
using a screwdr iver or other tool.
Throughly
clean
the inside taper
of the
flywheel and the taper
on the crankshaft
to
prevent
the flywheel from "walking" on the
crankshaft
while the engine is running.
Check the top seal around the crankshaft
to be sure no oil has been leaking onto the
armature
plate.
If there
is
ANY
evidence
the seal has been leaking,
it
MUST
be re-
placed, as outlined earlier
in this section.
A coil burned where the high-tension
lead
enters
the
coil on the bottom
side.
Arcing
caused
the damcge.
CLEANING AND INSPECTING
5-19
"'..,' .. BLOW,
hi
~~Oll
A
coil
destroyed
when
the
side
blew
out.
This
damage
was
caused when
12-volts was
connected
to
the
magneto circuit
at
the key switch.
Test the
armature
plate
to verify
it is
not loose.
Attempt
to
lift
each side of the
plate.
There should be little
or no evidence
of movement.
Clean the surface
of the armature
plate
where the points and condenser
attach.
In-
stall
a new condenser
into
the
recess
and
secure it with the hold-down screw.
A broken
crankshaft
and
cracked
flywheel
damaged
when the
engine
was operated
at a
high
rpm
with
a
flush
attachment
and
garden
hose connected
to
the
lower unit.
Cracks
in the flywheel
hub caused by metal
fatigue
due to
flywheel
construction
and the
inspection
hole.
This hole
is
no
longer
incorporated
in late-model
fly-
wheels.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...