3-24
POWERHEAD
Check the piston
ring grooves
for wear,
burns,
distortion
or
loose
locating
pins.
During
an overhaul,
the
rings
should
be
replaced
to ensure lasting
repair
and proper
engine performance
after
the work has been
completed.
Clean the piston dome, ring grooves and
the piston skirt.
Clean the piston skirt with
a crocus doth.
Clean
carbon
deposits
from
the
top of
the
piston
using a soft
wire
brush,
carbon
removal
solution,
or by sand blasting.
If a
wire brush is used,
TAKE CARE
not to burr
or round machined edges.
Wear a pair of good gloves for protection
against
sharp
edges,
and
dean
the
piston
ring grooves
using the
recessed
end of the
proper
broken ring as a tool.
NEVER
use a
rectangular
ring to clean
the
groove
for
a
tapered
ring, or use a tapered
ring to clean
the groove for a rectangular
ring.
NEVER
use
an
automotive-type
ring
groove cleaner
to clean piston ring grooves,
because
this
type of tool could loosen
the
piston ring locating
pins.
TAKE CARE
not
to
burr
or round the
machined
edges.
In-
spect the piston ring locating
pins to be sure
they are tight.
There is one locating
pin in
each
ring groove.
If one
locating
pin is
loose,
the
piston
must be replaced.
Never
attempt
to
replace
the
pin,
it
is
NEVER
successful.
Oversize Pistons and Rings
Scored cylinder
blocks can be saved for
further
service
by reboring
and
installing
Cleaning
the
piston
ring
grooves.
An automotive
type ring groove cleaner should NEVER
be
used.
Using
a
micrometer
to
check the roundness
of
the
piston.
oversize
pistons
and
piston.
rings.
ONE
MORE WORD:
Oversize
pistons
and rings
are
not available
for
all engines.
At the
time
of this printing,
the sizes listed
in the
Appendix
were
available.
Check
with the
parts
department
at
your local
dealer
for
the
model engine you are servicing,
and to
be sure
the
factory
has not deleted
a size
from their stock.
ASSEMBLING
CRITICAL
WORDS
Two
conditions
absolutely
MUST
exist
when the piston and rod assembly
are instal-
led into the cylinder block.
The slanted
side of the piston must face
toward the exhaust side of the cylinder.
The hole in the
rod near
the
wrist
pin
opening
and
at
the
lower
end of
the
rod
must face
UPWARD.
An
automotive
ring
compressor
should
NEVER
be
used
to
install
the rings for
a
two-cycle
engine.
Summary of Contents for 4906B 4HP 1969
Page 5: ......
Page 87: ...3 46 POWERHEAD Exploded drawing of a 7 5 hp powerhead 1956 58 with principle parts identified...
Page 88: ...CYLINDER BLOCK 3 47 HEAD GASKET RING...
Page 90: ...CYLINDER BLOCK 3 49 THERMOSTAT EXHAUST COVER The...
Page 137: ...4 46 FUEL LEVER AND LOW SPEED...
Page 153: ...4 62 FUEL Exploded view of a pressure tyoe fuel tank with major parts identified...
Page 157: ...4 66 fUEL...
Page 412: ...A 16 APPENDIX Wire Identification 33 hp with Generator 1965 67...
Page 413: ...APPENDIX A 17 o C...
Page 414: ...Wire Identification 33 hp with Generator 1969 70...
Page 415: ...APPENDIX A 19 Wire Identification 35 hp 1957 59...
Page 416: ...A 20 APPENDIX Wire Identification 40 hp Standard Shift with Generator 1960 66...
Page 417: ...APPENDIX A 21 UJ cc b Wire Identification 40 hp Standard Shift with Generator 1967 68...
Page 419: ...APPENDIX Wire Identification 40 hp Electric Shift with Generator 1961 66 A 23...
Page 420: ...A 24 APPENDIX C 00 Wire Identification 40 hp Electric Shift with Generator 1967 68...
Page 421: ...Wire Identification 40 hp Electric Shift with Generator 1969 70...
Page 422: ...NOTES NUMBERS...