Emerson Rosemount 5900C Reference Manual Download

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Procedure

1. Check if there is any sealed screw. Contact Emerson Automation Solutions/

Rosemount Tank Gauging before breaking the seal if warranty is still valid.
Completely remove the seal so that it does not damage the threads.

2. Loosen the screws and remove the cover.

A. Write protection switch

Service and troubleshooting

Reference Manual

September 2019

00809-0100-5901

220

Reference Manual

Summary of Contents for Rosemount 5900C

Page 1: ...Reference Manual 00809 0100 5901 Rev DA September 2019 Rosemount 5900C Radar Level Gauge ...

Page 2: ...dance with the manufacturer s instructions it may violate FCC regulations on radio frequency emission Rosemount TankRadar 5900C has been FCC certified under test conditions which assume a metallic tank Specific IC Requirements Canada Radio approvals for this device apply for installation in complete enclosed container to prevent unwanted RF emission In open air application site license is required...

Page 3: ...installation 49 3 4 Electrical installation 104 Chapter 4 Configuration 117 4 1 Safety messages 117 4 2 Overview 118 4 3 Configuration using Rosemount TankMaster 121 4 4 Basic configuration 122 4 5 Advanced configuration 133 4 6 LPG configuration 138 4 7 Calibration using WinSetup 151 4 8 FOUNDATION Fieldbus overview 155 4 9 Device capabilities 159 4 10 General block information 160 4 11 Analog In...

Page 4: ...n Display Configuration 246 A 3 FOUNDATION Fieldbus characteristics 246 A 4 Electric 248 A 5 Mechanical 248 A 6 Environment 250 A 7 Rosemount 5900C with parabolic antenna 251 A 8 Rosemount 5900C with cone antenna 252 A 9 Rosemount 5900C with still pipe array antenna 253 A 10 Rosemount 5900C with LPG LNG antenna 254 A 11 Rosemount with 1 and 2 in still pipe antennas 255 A 12 Dimensional drawings 25...

Page 5: ...ngs 289 Appendix C FOUNDATION Fieldbus Block Information 291 C 1 Resource block 291 C 2 Analog Input block 297 C 3 Analog Output block 301 C 4 Measurement Transducer block 303 C 5 Volume Transducer block 310 C 6 Register Transducer block 311 C 7 Advanced Configuration Transducer block 313 C 8 LPG Transducer block 317 C 9 Supported units 320 Reference Manual Contents 00809 0100 5901 September 2019 ...

Page 6: ...Contents Reference Manual September 2019 00809 0100 5901 vi Reference Manual ...

Page 7: ...here ensure that the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the gauge cover in explosive atmospheres when the circuit is alive Electrical shock could cause death or serious injury Use extreme caution when making contact with the leads and terminals WARNING Any substitution of non recognized parts may jeopard...

Page 8: ...g that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locations Protective Earth Ground External cabling must be approved for use in min 81 C Introduction Reference Manual September 2019 00809...

Page 9: ...ion Chapter Configuration describes how to configure the Rosemount 5900C by using tools such as Rosemount TankMaster Rosemount 475 Field Communicator or AMS Device Manager This section also provides an overview of FOUNDATION Fieldbus operation with the Rosemount 5900C Chapter Operation describes how to view measurement data in TankMaster It also provides a brief description of alarm handling Chapt...

Page 10: ...t 5300 Guided Wave Radar 00809 0100 4530 Rosemount 5400 Radar Level Transmitter 00809 0100 4026 Rosemount Tank Gauging Wireless System 00809 0100 5200 Rosemount TankMaster WinOpi 00809 0200 5110 Product data sheets Rosemount Tank Gauging System Data Sheet 00813 0100 5100 Rosemount 2460 System Hub Product Data Sheet 00813 0100 2460 Rosemount 2410 Product Data Sheet 00813 0100 2410 Rosemount 5900S P...

Page 11: ...ment Reuse and recycling Experience has shown that wooden boxes can be used several times for various purposes After careful disassembly the wooden parts may be reused Metal waste may be converted Energy recovery Products which have served their time may be divided into wood and metal components and the wood can be used as fuel in sufficient ovens Due to its low moisture content approximately 7 th...

Page 12: ...Introduction Reference Manual September 2019 00809 0100 5901 12 Reference Manual ...

Page 13: ...mplex tank shapes and obstacles in the tank that may interfere with measurement signals Figure 2 1 System Integration B I C A E F M N G H J L D K O P A Rosemount TankMaster I Rosemount 2410 Tank Hub B Rosemount 2460 System Hub J Tankbus C Modem K Secondary bus IS D Host L Rosemount 2230 Field Display E Servo gauges M Rosemount 5900C Radar Level Gauge F Secondary Bus Non IS N Rosemount 2240S Temper...

Page 14: ...emount 2460 System Hub and is distributed to a Rosemount TankMaster PC or another host system whenever the system hub receives a request for data Overview Reference Manual September 2019 00809 0100 5901 14 Reference Manual ...

Page 15: ...bel A Model Code B Tag number C Serial number D Manufacturing date E SIL Baseline F Device Id G IC Id H FCC Id I Explosion protection J Explosion protection Reference Manual Overview 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 15 ...

Page 16: ...A F E G B C D A Terminal compartment B Cable entries 14 NPT M20 x 1 5 adapters C Flange D Antenna E Grounding terminal F Label G Transmitter head with signal processing electronics Overview Reference Manual September 2019 00809 0100 5901 16 Reference Manual ...

Page 17: ...nded thanks to the modular design The Rosemount Tank Gauging system is a versatile system that is compatible with and can emulate all major tank gauging systems Moreover the well proven emulation capability enables step by step modernization of a tank farm from level gauges to control room solutions It is possible to replace old mechanical or servo gauges with modern Rosemount Tank Gauging devices...

Page 18: ...nt 644 Temperature Transmitter E Rosemount 2230 Graphical Field Display O Rosemount 5300 Level Transmitter F Rosemount 2410 Tank Hub P Rosemount 5400 Level Transmitter G Rosemount 3051S Pressure Transmitter Q Custody transfer Inventory tank gauging H Rosemount TankMaster PC R Operational control I Rosemount 2460 System Hub S Plant host computer J Rosemount 2180 Field Bus Modem Overview Reference M...

Page 19: ... Rosemount 2410 Tank Hub F Tankbus G Emerson Wireless 775 THUM Adapter H Rosemount 5900C Radar Level Gauge I Rosemount 2240S Temperature Transmitter J Rosemount 3051S Pressure Transmitter K Rosemount 2230 Graphical Field Display L Segment coupler M Rosemount 644 Temperature Transmitter Reference Manual Overview 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 19 ...

Page 20: ...Supply C Rosemount 5900C Radar Level Gauge J Segment coupler D Rosemount 2240S Temperature Transmitter K Rosemount 5300 Level Transmitter E PC L Rosemount 5400 Level Transmitter F Rosemount 2230 Graphical Field Display M Custody transfer Inventory tank gauging G Rosemount 3051S Pressure Transmitter N Operational control Overview Reference Manual September 2019 00809 0100 5901 20 Reference Manual ...

Page 21: ...s is communicated via the Rosemount 2410 Tank Hub to the system hub buffer memory Whenever a request is received the system hub can immediately send data from a group of tanks to a TankMaster PC or a host The Rosemount 2460 can be used to connect devices from other vendors as well such as Honeywell Enraf and Whessoe The Rosemount 2460 has eight slots for communication interface boards These boards...

Page 22: ...e level is calculated based on the echo from the surface No part of the 5900C is in actual contact with the product in the tank and the antenna is the only part of the gauge that is exposed to the tank atmosphere 2 4 5 Rosemount 5300 Guided Wave Radar The Rosemount 5300 is a premium 2 wire guided wave radar for level measurements on liquids to be used in a wide range of medium accuracy application...

Page 23: ... measure vapor and liquid pressure 2 4 11 Rosemount 2180 Field Bus Modem The Rosemount 2180 Field Bus Modem FBM is used for connecting a TankMaster PC to the TRL2 communication bus The Rosemount 2180 is connected to the PC using either the USB or the RS232 interface 2 4 12 Emerson Wireless Gateway and Emerson Wireless 775 THUM Adapter An Emerson Wireless THUM Adapter allows wireless communication ...

Page 24: ... 7 Cone Antenna 2 5 2 Parabolic antenna The Rosemount 5900C with Parabolic Antenna measures level of all types of liquids from light products to bitumen asphalt The gauge is designed for mounting on tanks with fixed roofs and has custody transfer accuracy The design of the parabolic antenna provides extreme tolerance against sticky and condensing products The narrow beam of this antenna makes it v...

Page 25: ...duct sampling or verification hand dips Figure 2 9 Array Antenna 2 5 4 LPG LNG Antenna The Rosemount 5900C with LPG LNG Antenna is designed for level measurements in LPG and LNG tanks A 4 inch still pipe is used as a wave guide for the measurement and prevents a turbulent surface from disturbing the measurement Radar signals are transmitted inside the pipe towards the surface The pressure sealing ...

Page 26: ...ount the gauge See Mechanical installation 3 Wire the gauge See Electrical installation 4 Make sure covers and cable conduit connections are tight 5 Power up the gauge 6 Configure the gauge See Configuration 7 Verify measurements 8 Optional Enable the Write Protection switch 9 Optional SIL configuration Overview Reference Manual September 2019 00809 0100 5901 26 Reference Manual ...

Page 27: ...of flammable or combustible atmospheres disconnect power before servicing Substitution of components may impair Intrinsic Safety Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a handheld communicator in an explosive atmosphere ensure that the instrumen...

Page 28: ...n accordance with local regulations and may require local radio approvals Installation in open air applications may be subject for site license approval Installation shall be done by trained installers in compliance with the manufacturer s instructions Installation Reference Manual September 2019 00809 0100 5901 28 Reference Manual ...

Page 29: ... not install the Rosemount 5900C in non intended applications for example environments where it may be exposed to extremely intense magnetic fields or extreme weather conditions Antennas with plastic surfaces and painted surface may under certain extreme conditions generate an ignition capable level of electrostatic charge When installing in hazardous areas ensure using tools cleaning material etc...

Page 30: ...ecified limits for the different antennas Figure 3 1 Nozzle Requirements Ømin Lmax Table 3 2 Nozzle Requirements Antenna Lrecommended mm in Lmax mm in Ømin mm in 4 in Cone 150 5 9 or less 300 11 8 330 6 in Cone 260 10 2 or less 410 16 1 330 8 in Cone 370 14 6 or less 525 20 6 Note For best measurement performance it is recommended that the antenna tip ends outside the nozzle Installation Reference...

Page 31: ...rding to the illustration below To achieve optimum performance you should consider the following recommendations Try to avoid obstacles in the radar beam Mount the gauge away from pipe inlets that cause turbulent conditions Choose as large antenna as possible to ensure maximum antenna gain Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 31 ...

Page 32: ...space 550 mm 21 7 in B Service space Distance 400 mm 15 7 in C Nozzle inclination Maximum 1 D Minimum distance to tank wall 1 0 6 m 2 0 ft 1 Mounting closer to the tank wall may be allowed if reduced accuracy is accepted Installation Reference Manual September 2019 00809 0100 5901 32 Reference Manual ...

Page 33: ...for Different Antennas Antenna Half Power Beam Width 4 in Cone Process Seal 21 6 in Cone Process Seal 18 8 in Cone 15 Figure 3 5 Diameter of the Radiated Area for Different Antennas Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 33 ...

Page 34: ...r of the tank For products with high condensation such as bitumen asphalt applications the radar beam should be directed vertically without any inclination Figure 3 6 Maximum Inclination with Parabolic Antenna A Maximum inclination 1 5 Flange requirements The Rosemount 5900C with Parabolic Antenna is mounted on the tank nozzle by using the Flange Ball It is designed for easy adjustment of gauge in...

Page 35: ... to allow proper adjustment of the antenna maximum 4 5 away from the tank wall maximum of 2 towards the tank wall Figure 3 7 Maximum Inclination of Tank Flange A Maximum inclination towards tank center B Maximum inclination towards tank wall C 4 5 max D 2 0 max In case the tank flange does not meet the requirements as illustrated in Figure 3 7 the inclination requirements for the Parabolic Antenna...

Page 36: ...a 5 angle from the edge of the parabolic reflector to the lower end of the nozzle The Rosemount 5900C should be installed so that the distance between flange and product surface exceeds 800 mm 31 in Highest accuracy is obtained for product levels below this point Nozzles with larger diameter may be higher than 600 mm 24 in as long as the requirement of 5 free passage is fulfilled Installation Refe...

Page 37: ...he Rosemount 5900C with Parabolic Antenna is 10 wide Obstacles construction bars pipes larger than Ø 2 etc within the radar beam are generally not accepted as these may result in disturbing echoes However in most cases a smooth tank wall or small objects will not have any significant influence on the radar beam The antenna axis should be located at least 800 mm 31 in from the tank wall for best pe...

Page 38: ... F A G B A Recommended space 550 mm 22 in for installation and service B Recommended space 500 mm 20 in for installation and service C Free passage D Vertical plumb line E Antenna axis F Max 1 5 G Min 0 8 m 31 in Installation Reference Manual September 2019 00809 0100 5901 38 Reference Manual ...

Page 39: ...ing Still pipe requirements The Rosemount 5900C Still pipe Array Antenna fits 5 6 8 10 and 12 inch flanges and pipes The adaptation is accomplished by selecting a suitable Still pipe Array Antenna The still pipe must be vertical 3 within 0 5 0 2 m over 20 m Table 3 6 shows the wide range of schedules and pipe inner diameters that the Array antennas can be mounted in Table 3 6 Antenna Size and Appr...

Page 40: ...uring a new still pipe we recommend that you contact Emerson Automation Solutions Rosemount Tank Gauging for advice For highest performance the total area of the slots or holes in the still pipe must not exceed the values shown in Table 3 7 below The listed values refer to the total area of the holes over the entire length of the pipe regardless of its length In some cases it is possible to allow ...

Page 41: ...ersion C A D B Table 3 8 Free Space Requirements Position Free Space A Recommended space 550 mm 22 in for installation and service B Recommended space 500 mm 20 in for installation and service C Minimum 800 mm 31 in for highest accuracy Minimum 500 mm 20 in with reduced accuracy D Product surface Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 41 ...

Page 42: ... space 500 mm 20 in for installation and service C Minimum 800 mm 31 in for highest accuracy Minimum 500 mm 20 in with reduced accuracy D Product surface Table 3 10 Free Space A for Opening the Hatch Antenna Size inch Space A mm in 5 470 18 5 6 470 18 5 8 480 18 9 10 490 19 3 12 490 19 3 Installation Reference Manual September 2019 00809 0100 5901 42 Reference Manual ...

Page 43: ... mm or 3 4 All holes in the upper still pipe section must be placed along a line on one side of the pipe The Verification Pin allows you to verify Rosemount 5900C level measurements when the tank is pressurized It is mounted on the still pipe in a hole oriented 90 degrees to the other holes The Verification Pin should be placed at a position of 1200 mm 47 in below the flange as illustrated in Figu...

Page 44: ...towards the bolt hole at the pipe flange marking B Min 200 mm 8 in from Verification pin to product H Bolt hole C Hole for Verification Pin Ø 20 mm I Align Verification Pin and bolt hole within 1 D Holes for density equalization Ø 20 mm 3 4 in J Maximum 1 E 500 mm 20 in K Maximum 0 5 F Mark on still pipe flange Installation Reference Manual September 2019 00809 0100 5901 44 Reference Manual ...

Page 45: ...Support C Minimum 150 mm 6 in D Calibration ring E Deflection plate The Deflection Plate can be attached to the still pipe by using one of three methods Welding M4 screw and nut Riveting For pipe dimensions 4 inch SCH 40 and DN 100 an extra ring is needed for the Deflection Plate as illustrated in Figure 3 16 and Figure 3 17 See LPG configuration and the Rosemount Tank Gauging System Configuration...

Page 46: ... Deflection Plate on Pipe 4 inch SCH 40 A Ring is marked 4 SCH40 Figure 3 17 Mounting the Deflection Plate on Pipe DN 100 A Ring is marked DN100 Installation Reference Manual September 2019 00809 0100 5901 46 Reference Manual ...

Page 47: ... B D E A Recommended space 550 mm 22 in for installation and service B Recommended space 1000 mm 39 in for installation and service C Minimum 1200 mm 47 in to product surface for highest accuracy Minimum 800 mm 31 in with reduced accuracy D Optional pressure transmitter E Product surface Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 47 ...

Page 48: ...e and Verification Pin If necessary an extension pipe can be used to raise the level gauge This will allow measurements closer to the top of the tank than would otherwise be possible as illustrated in Figure 3 19 Figure 3 19 Rosemount 5900C with Extension Pipe B A A Extension pipe B Minimum 1200 mm 47 in to product surface Installation Reference Manual September 2019 00809 0100 5901 48 Reference M...

Page 49: ...the clamped Flange Ball on a flange Prerequisites 1 Use a flange of thickness 6 30 mm 2 Make sure that the diameter of the hole is 96 mm Make a small recess at one side of the flange hole Figure 3 20 Flange Requirements A Recess Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 49 ...

Page 50: ... fits tightly to the flange torque 50 Nm Mounting the welded Flange Ball Follow this instruction when installing the welded Flange Ball on a flange Prerequisites For horizontal mounting according to requirements in chapter Parabolic antenna requirements make sure that the diameter of the hole is 116 2 mm Figure 3 21 Flange Requirements A 116 2 mm B 6 38 mm Installation Reference Manual September 2...

Page 51: ...nge Ball from welding sparks A Protection plate B Flange Ball 2 Make sure that the Flange Ball is mounted in such a way that the grove is directed upwards when the flange is mounted on the tank nozzle A Groove 3 If the tank flange is inclined make sure that the Flange Ball is welded so that the Flange Ball is horizontal when it is mounted on the tank The tank flange inclination should not exceed 1...

Page 52: ... Parabolic antenna Follow this instruction to install the Parabolic antenna and transmitter head assembly on a tank Prerequisites See Parabolic antenna requirements for considerations before installing the gauge on the tank Check that all parts and tools are available before carrying them up to the tank top Installation Reference Manual September 2019 00809 0100 5901 52 Reference Manual ...

Page 53: ... Reflector onto the Antenna Feeder and tighten the five M5 screws A M5x5 B Parabolic Reflector C Antenna Feeder 2 Tighten the screws Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 53 ...

Page 54: ...3 Put the two O rings in the grooves on the upper surface of the Flange Ball A 2 O rings B Grooves C Flange Ball D Flange Installation Reference Manual September 2019 00809 0100 5901 54 Reference Manual ...

Page 55: ... E Washer Ball F Stop Washer G Flange H Antenna Waveguide 5 Mount the washers and nuts Note that the purpose of the Stop Washer is to prevent the antenna from falling down into the tank Therefore it fits tightly to the Antenna Waveguide Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 55 ...

Page 56: ... A Finger Nut B Upper Nut 7 Place the antenna and flange assembly on the tank nozzle and tighten the flange screws C B A D A Antenna Waveguide B Flange C Antenna D Nozzle Installation Reference Manual September 2019 00809 0100 5901 56 Reference Manual ...

Page 57: ...B Antenna Waveguide C Finger Nut 9 Tighten the nut that connects the transmitter head to the antenna 10 Loosen the finger nut slightly 11 Align the gauge by using a line of sight along the screws on top of the head A C B 45 45 A Tank B Tank center C Line of sight Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 57 ...

Page 58: ... is inclined roughly 1 5 towards the center of the tank Note For products with high condensation such as bitumen the gauge should be mounted with 0 inclination in order to achieve maximum signal strength A Marks B Plumb line C Tank center D Incline antenna 1 5 towards tank center 14 Tighten the finger nut Installation Reference Manual September 2019 00809 0100 5901 58 Reference Manual ...

Page 59: ...p the 1 5 mark A Finger Nut 16 Tighten the finger nut firmly 17 Tighten the upper nut to lock the finger nut you may temporarily remove the transmitter head to make room for tools if needed and secure by folding the tab washer over the nut A A Upper Nut 18 Wire the gauge and configure by using the RosemountTankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Refe...

Page 60: ...ements for information on mounting considerations before installing the gauge on the tank on a tank Procedure 1 Remove the locking ring and the adapter from the antenna Mount the flange gasket on top of the cone plate Make sure that the bottom side of the flange is flat and all parts are clean and dry Note Use no gasket on top of the plate A Antenna label plate B Flange C Plate Installation Refere...

Page 61: ...ure that the nut fits tightly to the flange A Antenna label plate B Locking nut 3 Carefully fit the flange and the cone antenna on the tank nozzle Tighten with screws and nuts A Gasket Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 61 ...

Page 62: ...ount the adapter WGL on top of the sleeve Secure the adapter WGL with the locking ring A Locking ring B Adapter WGL C Sleeve Installation Reference Manual September 2019 00809 0100 5901 62 Reference Manual ...

Page 63: ...eguide nut and protection sleeve on top of the sleeve Tighten the waveguide nut A Protection sleeve B Waveguide nut C Adapter D Waveguide tube Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 63 ...

Page 64: ...r head enters the groove on the adapter A Transmitter head B Nut C Adapter 7 Wire the gauge and configure by using the Rosemount TankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Installation Reference Manual September 2019 00809 0100 5901 64 Reference Manual ...

Page 65: ...nts for information on mounting considerations before installing the gauge on the tank Procedure 1 Remove the locking ring and the adapter from the antenna Mount the flange gasket on top of the cone plate Make sure that the bottom side of the flange is flat and all parts are clean and dry Note Use no gasket on top of the plate A Antenna label plate B Flange C Plate Reference Manual Installation 00...

Page 66: ...bel plate and secure the flange with the locking nut Make sure that the nut fits tightly to the flange A B A Antenna label plate B Locking nut Installation Reference Manual September 2019 00809 0100 5901 66 Reference Manual ...

Page 67: ...3 Carefully fit the flange and the cone antenna on the tank nozzle Tighten with screws and nuts A Gasket Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 67 ...

Page 68: ...t the adapter WGL on top of the sleeve Secure the adapter WGL with the locking ring A B C A Locking ring B Adapter WGL C Sleeve Installation Reference Manual September 2019 00809 0100 5901 68 Reference Manual ...

Page 69: ...veguide nut and protection sleeve on top of the sleeve Tighten the waveguide nut A Protection sleeve B Waveguide nut C Adapter Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 69 ...

Page 70: ...r head enters the groove on the adapter A Transmitter head B Nut C Adapter 7 Wire the gauge and configure by using the Rosemount TankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Installation Reference Manual September 2019 00809 0100 5901 70 Reference Manual ...

Page 71: ...rocedure 1 Measure the tank height R The tank height is measured from the top of the Still Pipe flange to the bottom of the tank 2 If the tank is higher than 3 m 9 8 ft connect two pipes by using a pipe coupling A Still Pipe B Stand Pipe C Two pipes if the tank is higher than 3 meters D Cut the bottom pipe Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gau...

Page 72: ...er pipe is cut to leave room for a deflection plate and about 20 mm 0 8 in free space between the tank bottom and the deflection plate Note 7 m 23 ft or longer still pipes might require anchoring to better withstand tank movements A Pipe coupling B Hose clamps C Deflection plate D 60 mm E 20 mm Installation Reference Manual September 2019 00809 0100 5901 72 Reference Manual ...

Page 73: ...ut the pipes together by using a pipe coupling 1 A A Pipe coupling 5 Tighten the five M6 nuts 2 A A 5 x M6 Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 73 ...

Page 74: ...the pipe ends by looking through the slots on the side of the pipe coupling Make sure that there is no gap between the pipe ends 3 Installation Reference Manual September 2019 00809 0100 5901 74 Reference Manual ...

Page 75: ...pipe is 86 mm 3 39 in without pipe coupling and 99 mm 3 90 in with pipe coupling Make sure that the inclination of the Still Pipe is less than 1 A B C D E F A Still pipe flange B Gasket C Tank flange D Stand pipe E Still pipe F Maximum 1 Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 75 ...

Page 76: ...Procedure 1 Remove the Locking ring and the adapter from the antenna Mount the flange on the antenna and tighten the nut Use a flange with center hole diameter 34 mm 1 3 in and maximum thickness of 42 mm 1 7 in A D B C A Nut B Flange C 42 mm 1 7 in D Ø 34 mm 1 3 in Installation Reference Manual September 2019 00809 0100 5901 76 Reference Manual ...

Page 77: ...2 Mount the adapter WGL and secure with the locking ring A B A Locking nut B Adapter WGL Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 77 ...

Page 78: ... screws and nuts Note Measure the pipe inner diameter before closing the Still pipe This value should be entered during the configuration A B C D E F G A Flange B Gasket C Antenna D Still pipe flange E Gasket F Still pipe G Stand pipe Installation Reference Manual September 2019 00809 0100 5901 78 Reference Manual ...

Page 79: ...rotection sleeve C Waveguide nut D Adapter E Waveguide tube F Guide pin 5 Mount the transmitter head Check that the guide pins on the adapter fit the corresponding grooves on the upper waveguide 6 Tighten the nut 7 Wire the gauge and configure by using the Rosemount TankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Reference Manual Installation 00809 0100 5901...

Page 80: ...cts The software configuration is simple since objects in the tank have no influence on the measurement performance Follow this instruction to install the 1 in Still Pipe antenna on a tank Procedure 1 Cut the pipe so that there is about 20 mm 0 8 in left to the tank bottom Use a deflection plate to ensure reliable measurements when the tank is empty A A Deflection plate Installation Reference Manu...

Page 81: ... the nut Use a flange with a hole diameter of 34 mm 1 3 in A B C D A Nut B Flange C Gasket D Ø 34 mm 1 3 in 3 Mount the adapter WGL and secure it with the locking ring A B A Locking ring B Adapter WGL Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 81 ...

Page 82: ... 1 in still pipe in the nozzle Put a gasket between the still pipe and the tank flange A B C A 1 in Still pipe B Gasket C Tank flange Installation Reference Manual September 2019 00809 0100 5901 82 Reference Manual ...

Page 83: ...rotection sleeve C Waveguide nut D Adapter E Wavegide tube F Guide pin 6 Mount the transmitter head Check that the guide pins on the adapter enter the corresponding grooves on the upper waveguide 7 Tighten the nut Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 83 ...

Page 84: ...SI 4 in antenna for nozzles higher than 300 mm 11 8 in ANSI 6 in antenna for nozzles higher than 400 mm 15 8 in there are disturbing objects close to the tank opening see Figure 3 23 there is a rough surface on the inside of the nozzle see Figure 3 24 the nozzle has irregularities or height differences see Figure 3 24 Figure 3 22 Underground Tank with High Nozzle Installation Reference Manual Sept...

Page 85: ... difference C Bad welding Mounting the gauge Follow this instruction when installing the Rosemount 5900C with Extended Cone antenna Prerequisites 1 Measure the total distance A between the flange and the maximum product level Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 85 ...

Page 86: ...ith a slant opening of 15 Min 20 mm 0 8 in Min 30 mm 1 2 in Max level 15 Due to the slanting opening of the antenna the direction of the radar beam is slightly changed towards the short end of the antenna opening If objects are present which may cause disturbing radar echoes the antenna should be oriented in such a way that the disturbing objects do not interfere with the radar signal Procedure 1 ...

Page 87: ...ankMaster is the recommended configuration tool Antenna type see Configure antenna type using TankMaster WinSetup Hold Off distance H see Configure Hold Off distance using TankMaster WinSetup Calibration Distance See also Configuration for more information on how to configure the Rosemount 5900C Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 87 ...

Page 88: ...nfigure Hold Off distance using TankMaster WinSetup To set the Hold Off distance using the TankMaster configuration software do the following Prerequisites Use the following formula to calculate the appropriate Hold Off H distance H 0 03 Lext where Lext is the length of the extended cone antenna in metres Figure 3 25 Hold Off Distance for the Extended Cone Antenna 30 mm 1 2 in Lext Hold Off H Proc...

Page 89: ...ftware 2 In the WinSetup workspace right click on the device icon 3 Select Properties and open the Geometry tab 4 Enter the appropriate Calibration Distance For a 4 in cone the calibration distance is about 2 mm for each 100 mm extension For a 6 in cone the calibration distance is about 1 mm for each 100 mm extension For an 8 in cone the calibration distance is 0 Reference Manual Installation 0080...

Page 90: ...n installing the Rosemount 5900C with Array Antenna Fixed version Procedure 1 Insert the Antenna Waveguide into the flange hole and place the antenna label into position with text down A Nut B Antenna label plate C Antenna Waveguide 2 Tighten the nut A Nut 3 Secure the nut by folding the tab on the label plate over the nut 4 Bend the antenna label plate at the slot mark to a position with the text...

Page 91: ...arefully put the gauge on top of the Antenna Waveguide and tighten the nut Ensure that the guide pin inside the transmitter head fits the groove on the Waveguide A B C A Nut B Antenna Waveguide C Groove Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 91 ...

Page 92: ... gauge and configure by using the Rosemount TankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Installation Reference Manual September 2019 00809 0100 5901 92 Reference Manual ...

Page 93: ...talling the Rosemount 5900C with Array Antenna Hinged Hatch version Procedure 1 Mount the hatch on the nozzle The hatch has a welded flange with a hole pattern that fits the nozzle flange A Gasket 2 Tighten the flange screws The smaller hatches may have a couple of pin bolts in addition to the screws Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 93 ...

Page 94: ...e guide pin inside the lid fits the groove on the Antenna Waveguide A Antenna B Antenna Waveguide C Groove 4 Tighten the nut which holds the antenna to the lid A Nut Installation Reference Manual September 2019 00809 0100 5901 94 Reference Manual ...

Page 95: ... and is pressed down behind the Hand Dip Plate A O ring B Hand Dip Plate 6 Close the lid and tighten the locking screw A Antenna Waveguide B Tighten the locking screw Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 95 ...

Page 96: ...a Waveguide and tighten the nut Ensure that the guide pin inside the transmitter head fits the groove on the Antenna Waveguide A B C A Nut B Antenna Waveguide C Groove Installation Reference Manual September 2019 00809 0100 5901 96 Reference Manual ...

Page 97: ...d configure by using the Rosemount TankMaster WinSetup software see the Rosemount Tank Gauging System Configuration Manual Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 97 ...

Page 98: ...bed below See LPG LNG antenna requirements for information on mounting considerations before installing the gauge on the tank Follow this step by step instruction when installing the LPG LNG antenna Procedure 1 Install the still pipe according to mechanical installation drawing 9240041 910 2 Check that the cone antenna fits into the still pipe The gap between the cone antenna and the pipe must not...

Page 99: ...at the antenna is undamaged without dents Let the protection cap remain on the waveguide until the antenna is installed A Protection cap B Ball valve C Closing D Four M6 screws E Antenna 4 Place a gasket customer supplied on the still pipe flange Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 99 ...

Page 100: ...e still pipe flange customer supplied screws and nuts The tank is now sealed and can as far as Rosemount Tank Gauging equipment is concerned be pressurized Note For a safe installation on a pressurized tank it is important that the gauge is installed in accordance with the appropriate local national and international standards codes and practices 8 Remove the protection cap from the waveguide A A ...

Page 101: ... washers 13 Connect the pipe at the pressure transmitter input to the entry on the flange and tighten the nut 14 Put the Rosemount 5900C radar gauge on the adapter Ensure that the guide pin inside the waveguide of the radar gauge fits the groove on the adapter The direction of the Verification Pin is indicated by marks on the still pipe flange and the closing See LPG LNG antenna requirements for m...

Page 102: ... the one that allows the transmitter head to be aligned with the Verification Pin as illustrated in Step 16 D E F B C A A Pressure transmitter B Bracket for pressure transmitter C Still pipe D Nut E Adapter F Verification Pin Installation Reference Manual September 2019 00809 0100 5901 102 Reference Manual ...

Page 103: ...itter C Mark that indicates direction of the Verification Pin D Cover on the terminal compartment E Parallel F Verification Pin G Still pipe 17 Wire the gauge and configure by using the Rosemount TankMaster WinSetup software as described in the Rosemount Tank Gauging System Configuration Manual 18 Configure the level gauge for LPG measurements see LPG configuration Reference Manual Installation 00...

Page 104: ...ads Engage the gland with 5 to 6 threads Note that there will be a number of threads left outside the housing as illustrated below Figure 3 26 Cable Entry with NPT Threaded Gland A The NPT threaded gland leaves a number of threads outside the housing Ensure that glands for the cable entries meet requirements for IP class 66 and 67 3 4 2 Grounding The housing should always be grounded in accordance...

Page 105: ... used in the vicinity of the vessel Use wire rated at least 5 C above maximum ambient temperature We recommend cable size 1 0 mm2 or 18 AWG in order to facilitate wiring However cables within the range 0 5 to 1 5 mm2 or 20 to 16 AWG can be used The FISCO FOUNDATION Fieldbus specification requires that cables for the Tankbus comply with the following cable parameters Table 3 11 FISCO Cable Paramete...

Page 106: ... via the intrinsically safe Tankbus The Tankbus complies with the FISCO 5 FOUNDATION Fieldbus standard The Rosemount 2410 acts as power supply to the field devices on the Tankbus A FISCO system enables more field devices to be connected to the segment compared to conventional IS systems based on the entity concept Termination A terminator is needed at each end of a FOUNDATION Fieldbus network Gene...

Page 107: ...bles as long as the FISCO requirements are fulfilled see Cable selection for the Tankbus See chapter The Tankbus in the Rosemount 2410 Tank Hub Reference Manual for more information on segment design of a Rosemount Tank Gauging system 3 4 8 Typical installation The example below Figure 3 27 illustrates a system with daisy chained field devices on a single tank Terminators are installed at both end...

Page 108: ...lti input Temperature Transmitter H Built in terminator enabled on the last device I Rosemount 3051S Pressure Transmitter The maximum distance between the tank hub and the field devices on the tank depends on the number of devices connected to the Tankbus and the quality of cables See chapter Electrical Installation in the Rosemount 2410 Tank Hub Reference Manual for more information about cable s...

Page 109: ...adar Level Gauge Ensure that the power supply is able to provide the total current needed for all the connected devices See Power requirements and Power budget for further information Ensure that the Rosemount 5900C and other devices connected to the FOUNDATION Fieldbus FF system are compliant with the FISCO or Entity parameters of the power supply the short circuit protection of the Segment Coupl...

Page 110: ...uit entry 4 Connect wires as described in Terminal blocks 5 Ensure that the positive lead is connected to the terminal marked FB and the negative lead to the terminal marked FB 6 Use metal plugs to seal unused ports 7 The cover on the terminal compartment should be tightened to mechanical stop metal to metal Make sure the cover is fully engaged to meet explosion proof requirements and to prevent w...

Page 111: ...F Cover Conductor recommendations Ensure that you use cables suitable for the terminal block of the Rosemount 5900C The terminal block is designed for cables that meet the specifications as illustrated below Figure 3 31 Conductor and Insulation Requirements A Conductor insulation Maximum diameter Ø 2 9 mm B Stripping length 8 to 9 mm C Conductor cross sectional area see Table 3 12 Reference Manual...

Page 112: ...ave to be increased Adjust stripping length such that no bare conductor appears outside the terminal when conductor is attached to the terminal block A solid conductor or a flexible conductor with end ferrule can easily be pushed into the terminal block without using any tools In case a flexible stranded conductor is used you will have to push the release button in order to insert the conductor Fi...

Page 113: ... Terminal block B Release buttons C Conductor 3 4 11 Terminal blocks Figure 3 34 Rosemount 5900C Terminal Compartment B A A C C A Test terminals B Ground terminals internal C Field bus Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 113 ...

Page 114: ...be used for daisy chain connection to other devices such as the Rosemount 2240S Multi input Temperature Transmitter or the Rosemount 2230 Graphical Field Display See also Figure 3 35 3 4 12 Wiring diagrams The standard version of the Rosemount 5900C has a single intrinsically safe fieldbus input You may activate a built in fieldbus termination by short circuiting the X2 connector An intrinsically ...

Page 115: ...D Tankbus E Power supply F Shield G Rosemount 2240S Multi input Temperature Transmitter with built in terminator H Rosemount 5900C Radar Level Gauge See also Terminal blocks for information on terminal block connections Reference Manual Installation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 115 ...

Page 116: ...Installation Reference Manual September 2019 00809 0100 5901 116 Reference Manual ...

Page 117: ...ilure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Substitution of components may impair Intrinsic Safety Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before ...

Page 118: ...e configuration tool such as the AMS Device Manager See section FOUNDATION Fieldbus overview for more information The Rosemount TankMaster WinSetup program is the recommended tool for installation and configuration of a Rosemount 5900C Radar Level Gauge in systems that include a Rosemount 2410 Tank Hub The Rosemount 5900C is preferably installed as part of the procedure when installing a tank hub ...

Page 119: ...pe pipe diameter hold off distance calibration distance etc Process conditions rapid level changes turbulence foam solids product dielectric range Volume standard tank types strapping table Tank scan analyze the Rosemount 5900C measurement signal Empty tank handling optimize measurements close to the tank bottom See Basic configuration for more information 4 2 2 Advanced configuration In addition ...

Page 120: ...TankMaster Winsetup is a user friendly software package that includes basic configuration options as well as advanced configuration and service functions For DeltaV users the DD can be found at www easydeltav com For other hosts that use Device Descriptions DD and DD Methods for device configuration the latest DD versions can be found on Foundation s website at www fieldbus org Configuration Refer...

Page 121: ... 4 3 1 Installation wizard The Rosemount TankMaster WinSetup installation wizard is a tool that facilitates installation and configuration of Rosemount 5900C and other devices This may be useful in case the Rosemount 5900C was not installed as part of the installation procedure for the Rosemount 2410 See the Rosemount Tank Gauging System Configuration Manualfor more information Note In case the Ro...

Page 122: ...guration 4 4 1 Tank geometry The following parameters are used for tank geometry configuration of a Rosemount 5900C Radar Level Gauge Configuration Reference Manual September 2019 00809 0100 5901 122 Reference Manual ...

Page 123: ...age C Minimum Level Offset C D Ullage E Level F Zero Level Dipping Datum Point G Gauge Reference Distance G H Gauge Reference Point I Hold Off Distance J Measuring range K Tank Reference Height R Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 123 ...

Page 124: ...el to tank bottom Hold Off Distance Defines how close to the Gauge Reference Point levels can be measured The Rosemount 5900C with Array Antenna and hinged hatch allows you to hand dip by opening the lid and moving the gauge away from the tank opening A hand dip plate is located inside the hatch The plate is used as the Tank Reference Point for the tank geometry parameter Tank Height R Configurati...

Page 125: ...Point B Tank Ullage C Minimum Level Offset C D Tank Reference Height R E Hand dip plate Tank Reference Point F Zero Level Dipping Datum Point G Measuring range H Hold Off Distance Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 125 ...

Page 126: ...unt 5900C with Array Antenna hinged hatch version when using the hand dip plate as the Tank Reference Point see Figure 4 2 G is positive if the Tank Reference Point is located above the Gauge Reference Point Otherwise G is negative Figure 4 3 Definition of Gauge Reference Distance A B G 0 G 0 A Tank Reference Point B Gauge Reference Point Minimum Level Offset C The Minimum Level Distance C is defi...

Page 127: ...be specified The Pipe Diameter is used to compensate for the lower microwave propagation speed inside the pipe An incorrect value results in a scale factor error If locally supplied still pipes are used make sure the inner diameter is noted before the pipe is installed 4 4 2 Tank Scan The Tank Scan window is a useful tool for analyzing the measurement signal It allows you to view tank echoes and s...

Page 128: ... echo and echo peaks can be refreshed at any time with the Reread From Gauge button The new echo curve will be shown as a black line and the previous curve as a grey line The graph may show up to two old echo curves An old echo peak will be marked by a small cross This can be used to compare the existing tank signal with previous signals See the Rosemount Tank Gauging System Configuration Manual f...

Page 129: ...nd an Invalid Level Alarm is triggered appears in the Diagnostics window Enable this check box if you don t want this alarm to be triggered when the gauge enters empty tank state Activate Extra Echo function The Extra Echo Detection function is used for tanks with a dome or conical bottom shape provided the tank bottom does not produce a strong echo when the tank is empty This function results in ...

Page 130: ...s the minimum distance to the extra echo This parameter should be greater than the Tank Height Extra Echo Max Distance Defines the maximum distance to the extra echo This parameter should be greater than the Extra Echo Min Distance Extra Echo Min Amplitude Defines the minimum signal strength of the extra echo If the signal strength exceeds this value and is found in the region between Min Distance...

Page 131: ...e function is disabled searching for the product surface echo is limited to a region close to the tank bottom Empty Tank Detection Area If there is no strong bottom echo interfering with the surface echo mark the Use Automatic Empty Tank Handling Settings check box to let the level gauge automatically control the empty tank handling function Figure 4 7 Bottom Echo Visible A Amplitude B Distance C ...

Page 132: ...st measurements in this region disturbances may need to be filtered out The Empty Tank Detection Area is used in case there is no visible bottom echo The Bottom Echo Visible if Tank is Empty function shall be disabled Figure 4 8 Empty Tank Detection Area A Minimum 200 mm 8 in B Empty Tank Detection Area If the product surface is lost in this region the tank is considered empty Configuration Refere...

Page 133: ...tions where the product level changes quickly due to filling and emptying of the tank The Rosemount 5900C is able to track level changes of up to 1 5 inch s 40 mm s The Rapid Level Changes function allows the Rosemount 5900C to track level changes of up to 8 inch s 200 mm s The Rapid Level Changes function shall not be used in normal conditions when the product surface moves slowly Solid products ...

Page 134: ...ck First Echo check box To open the Surface Echo Tracking window Procedure 1 In the TankMaster WinSetup workspace click the right mouse button on the desired Rosemount 5900C icon 2 Choose the Properties option from the popup menu 3 In the RLG Properties window select the Advanced Configuration tab 4 Click the Surface Echo Tracking button Figure 4 9 The WinSetup Surface Echo Tracking Window Echo Ti...

Page 135: ...se Distance window is too large the gauge might select an invalid echo as the surface echo Slow Search The Slow Search function controls the search behavior if the product surface echo is lost and may typically be used for tanks with turbulent conditions The gauge starts searching for the surface at the last known product level and gradually increases the search region until the product surface is...

Page 136: ...ll fraction for instance 1 of the level change to the last known level value It makes the level value steady but the device reacts slowly to level changes in the tank A high filter factor means that a larger fraction of the level change is added to the current level value This setting makes the device react quickly to level changes but the presented level value can sometimes be somewhat jumpy Jump...

Page 137: ...lows the surface with high accuracy and without delay as the level changes The Least Square filter can not be used at the same time as the Adaptive Filter Adaptive Filter The Adaptive Filter automatically adapts to the movement of the surface level It tracks product level fluctuations and continuously adjusts the filter grade accordingly The filter can preferably be used in tanks in which fast tra...

Page 138: ...nkMaster WinSetup as described in the Rosemount Tank Gauging System Configuration Manual Ensure that the appropriate tank and device types are selected and the temperature and pressure sensors are properly configured Check that the gauge communicates with the TankMaster PC 2 Install the Rosemount 5900C gauge on the still pipe Measure the exact distance to the Verification Pin 3 Configure the Rosem...

Page 139: ...ration Manual Configure the vapor pressure sensor Prerequisites Ensure that a Vapor Pressure source device is up and running Procedure 1 Verify that the tank is empty and the tank atmosphere contains air only 2 Check that the ball valve optional on the gauge is open 3 Configure a Vapor Pressure source device Open the ATD Properties window and select the Advanced Parameter Source Configuration tab ...

Page 140: ...ter Vapor Pressure B Source device and source parameter Note Pressure measurement is not required for correction method One or more known gases known mixratio see Choose correction method Configuration Reference Manual September 2019 00809 0100 5901 140 Reference Manual ...

Page 141: ...re 3 in the Parameter Mapping list Note that the actual Vapor Temperature and Liquid Temperature tank parameters are not mapped For example the resulting Vapor Temperature will be calculated based on the output from Rosemount 644 transmitters located above the current product surface 2 In the Source Device Type field for each temperature parameter Temperature 1 2 3 choose the actual Rosemount 644 ...

Page 142: ... Setup window click the Correction button 5 Choose Air Correction Only from the list of correction methods and click the OK button This setting is used during the Pin Verification procedure When the LPG Setup is finished and the tank is going to be put into operation the correction method needs to be changed to a method that applies to the particular type of product that is used Note The Air Corre...

Page 143: ...eferred to as the Ullage 11 value defined by Ullage R L where R is the tank height measured from the Tank Reference Point to the Zero Level For LPG tanks the calibration ring is used as Zero Level and the Tank Reference Point is equal to the Gauge Reference Point L is the product level measured from the Zero Level If the Ullage value is not equal to the actual distance between the Gauge Reference ...

Page 144: ...the Inner Diameter of the still pipe is properly configured Open the Antenna tab in case you would like to verify the configuration See LPG LNG antenna requirements for more information Configuration Reference Manual September 2019 00809 0100 5901 144 Reference Manual ...

Page 145: ...product surface is less than 900 mm see LPG LNG antenna requirements A Verification Pin B Minimum clearance 900 mm Since hand dipping can not be performed in high pressurized tanks Emerson Automation Solutions Rosemount Tank Gauging has developed a unique method to verify level gauging in such tanks The method is based on measurements in a special radar wave propagation mode against a fixed Verifi...

Page 146: ...ig Pins button 5 In the LPG Configure Pins window enter the position of the Verification Pin in the Nominal Position NOM POS input field The position is measured from the Gauge Reference Point to the actual position of the Verification Pin Configuration Reference Manual September 2019 00809 0100 5901 146 Reference Manual ...

Page 147: ... to the Verification Pin is calculated In most cases the electrical distance deviates from the actual mechanical distance 6 Ensure that the Threshold value is 500 mV The amplitude of the echo from the Verification Pin must be above the threshold value in order to appear in the LPGVerify window see Verify the gauge measurement In case the Verification Pin does not show up it is possible to use a sm...

Page 148: ...n to open the LPG Verify Pins window A Nominal position B Measured position 5 Ensure that the Nominal Position of the Verification Pin appears 6 In the LPG Verify Pins window click the Start button to start the verification process When verification is finished the position measured by the level gauge appears in the Measured Position field 7 Note the position of the Verification Pin that is presen...

Page 149: ...me refers to the mechanical distance The measured position refers to the electrical distance which is the distance seen by the level gauge 9 Repeat Step 4 to unique_152 unique_152_Connect_42_Step7 until the message Successful Verification appears indicating that Nominal Position corresponds to Measured Position Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Lev...

Page 150: ...is only one gas type in the tank It provides the highest accuracy among the different correction methods Note that even small amounts of another gas reduces the accuracy One or more unknown gases Use this method for hydrocarbons for example Propane Buthane when the exact mixture is not known Two gases with unknown mixratio This method is suitable for a mixture of two gases even if the mixratio is ...

Page 151: ...ptimize the Rosemount 5900C measurements along the still pipe 4 7 1 Hand dipping Follow these instructions when you make hand dip measurements Prerequisites Only one person should perform manual ullage measurements in order to guarantee good repeatability between measurements Use only one tape for the calibration The tape should be made of steel and calibrated by an approved testing institute It m...

Page 152: ...nction in Rosemount TankMaster WinSetup A list of hand dipped ullage values A list of level values measured by the Rosemount 5900C that correspond to the hand dipped ullage level values Procedure 1 In the Rosemount TankMaster WinSetup workspace window select the Rosemount 5900C level gauge to be calibrated 2 Click the right mouse button and choose Calibrate or choose Calibrate from the Service Dev...

Page 153: ... the deviations between hand dipped and measured levels 7 Click the Save Calibration Data in PC Database button in order to save the entered values and return to the Calibrate window The Calibrate window displays a straight line fitted through measurement points that represent the difference between hand dipped level values and values measured by the level gauge For still pipe antennas a sloping l...

Page 154: ...button the Level values in the Calibration Data window are recalculated and the old Calibration Data is replaced Now you can check the calibration result in the Calibrate window again Note that all measured values are adjusted according to the calculated Calibration Distance and Correction Factor In the Calibration Data window you can also see that the level values measured by the Rosemount 5900C ...

Page 155: ...nsducer block Resource blocks contain the hardware specific characteristics associated with a device they have no input or output parameters The algorithm within a resource block monitors and controls the general operation of the physical device hardware There is only one resource block defined for a device Transducer blocks connect function blocks to local input output functions They read sensor ...

Page 156: ...ignal scaling and limiting feed forward control override tracking alarm limit detection and signal status propagation The block supports two forms of the PID equation Standard and Series You can choose the appropriate equation using the MATHFORM parameter The Standard ISA PID equation is the default selection Input Selector block The Input Selector ISEL function block can be used to select the fir...

Page 157: ...to drive two control outputs from a single input It takes the output of one PID or other control block to control two valves or other actuators Analog Output Block Figure 4 14 Analog Output Block A CAS_IN The remote setpoint value from another function block B BKCAL_OUT The value and status required by the BKCAL_IN input of another block to prevent reset windup and to provide bumpless transfer to ...

Page 158: ... Input Selector ISEL Control Selector CS Output Splitter OS Configuration Reference Manual September 2019 00809 0100 5901 158 Reference Manual ...

Page 159: ...abilities Virtual Communication Relationship VCRs There are a total of 20 VCRs One is permanent and 19 are fully configurable by the host system 40 link objects are available Table 4 2 Communication Parameters Network Parameter Value Slot Time 8 Maximum Response Delay 5 Minimum Inter PDU Delay 8 Block Execution Times Table 4 3 Execution Times Block Execution time ms Analog Input AI 10 Analog Outpu...

Page 160: ...med by the block will not execute If the block has any outputs these will typically not update and the status of any values passed to downstream blocks will be BAD To make some changes to the configuration of the block change the mode of the block to OOS When the changes are complete change the mode back to AUTO MAN In this mode variables that are passed out of the block can be manually set for te...

Page 161: ... information 4 10 3 Factory configuration The following fixed configuration of function blocks is provided Table 4 4 Function Blocks for the Rosemount 5900C Function Block Index Default Tag Available Analog Input 1 1600 AI 1600 Fixed Analog Input 1700 AI 1700 Fixed Analog Input 1800 AI 1800 Fixed Analog Input 1900 AI 1900 Fixed Analog Input 2000 AI 2000 Fixed Analog Input 2100 AI 2100 Fixed Analog...

Page 162: ...elect direct when the desired output will be the same as the transmitter measurement level distance level rate signal strength volume and internal temperature Indirect Select indirect when the desired output is a calculated measurement based on the transmitter measurement level distance level rate signal strength volume and internal temperature The relationship between the transmitter measurement ...

Page 163: ... information Supported units 4 11 2 Factory supplied AI blocks The Rosemount 5900C is supplied with six pre configured AI blocks according to Table 4 6 The block configuration can be changed if needed Table 4 6 Factory Supplied AI Blocks for the Rosemount 5900C AI Block Channel L Type Units 1 CHANNEL_LEVEL Direct Meter 2 CHANNEL_DISTANCE Direct Meter 3 CHANNEL_LEVELRATE Direct Meter per hour 4 CHA...

Page 164: ...UT_SCALE EU_0 0 EU_100 15 Engineering unit meter CHANNEL CH1 Level 4 11 5 Simulation To perform lab test of process variables and alerts you can either change the mode of the AI block to manual and adjust the output value or you can enable simulation through the configuration tool and manually enter a value for the measurement value and its status In both cases you must first set the SIMULATE swit...

Page 165: ...HI_LIM Low LO_LIM Low low LO_LO_LIM To avoid alarm chattering when the variable is oscillating around the alarm limit an alarm hysteresis in percent of the PV span can be set using the ALARM_HYS parameter The priority of each alarm is set in the following parameters HI_PRI HI_HI_PRI LO_PRI LO_LO_PRI Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 165...

Page 166: ...is a constant and the OUT status is Good The Uncertain EU range violation status is always set and the PV status is set high or low limited if the sensor limits for conversion are exceeded In the STATUS_OPTS parameter you can select from the following options to control the status handling BAD if Limited Sets the OUT status quality to Bad when the value is higher or lower than the sensor limits Un...

Page 167: ...r between PV and its mean value over the previous evaluation period This index is calculated as a percent of OUT span and is updated at the end of the time period defined by VAR_SCAN 4 11 10 Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapid changes in input You can adjust the filter time constant in seconds using the PV_...

Page 168: ...nd OUT parameters OUT_SCALE PV FIELD_VAL 100 EU 100 EU 0 EU 0 OUT_SCALE values Indirect square root Indirect Square Root signal conversion takes the square root of the value computed with the indirect signal conversion and scales it to the range and units of the PV and OUT parameters PV FIELD_VAL 100 EU 100 EU 0 EU 0 OUT_SCALE values When the converted input value is below the limit specified by t...

Page 169: ... Value Process Variable Vapor Temperature 7 CHANNEL_VAPOR_TEMPERATURE Pressure 8 CHANNEL_PRESSURE User Defined 9 CHANNEL_USERDEFINED Tank Temperature 10 CHANNEL_TANK_TEMPERATURE Table 4 10 Factory Supplied AO Blocks for the Rosemount 5900C AO Block Channel Units 1 CHANNEL_VAPOR_TEMPERAT URE deg C 2 CHANNEL_PRESSURE bar XD_SCALE The XD_SCALE includes three parameters 0 100 and engineering units Set...

Page 170: ...iguration for Rosemount 5900C in LPG Applications AI block E D D D D E AI block A AO block 1 AO block 2 C B A Temperature device B Pressure device Rosemount 2051 C Rosemount 5900C Radar Level Gauge D OUT Block output and status E CAS_IN Remote setpoint value from another function block Configuration Reference Manual September 2019 00809 0100 5901 170 Reference Manual ...

Page 171: ...tion of parameters within the device except to clear the WRITE_LOCK parameter During this time the block will function normally updating inputs and outputs and executing algorithms When the WRITE_LOCK condition is cleared a WRITE_ALM alert is generated with a priority that corresponds to the WRITE_PRI parameter The FEATURE_SEL parameter enables the user to select a hardware or software write lock ...

Page 172: ...nformation regarding some of the device errors which are detected by the transmitter software There is a FD_RECOMMEN_ACT parameter which is used to display the recommended action text for the highest priority alarm FD_FAIL_ALM has the highest priority followed by FD_OFFSPEC_ALM FD_MAINT_ALM and FD_CHECK_ALM which has the lowest priority Failure alerts A Failure alert indicates a condition within a...

Page 173: ...AP The FD_OFFSPEC_MAP parameter contains a list of conditions indicating that the device or some part of the device operates out of specification Below is a list of the conditions with the highest priority first This priority is not the same as the FD_OFFSPEC_PRI parameter described below It is hard coded within the device and is not user configurable Below is a list of the conditions 12 1 Device ...

Page 174: ..._MAINT_MASK parameter will mask any of the failed conditions listed in FD_MAINT_MAP A bit on means that the condition is masked out from alarming and being broadcast to the host through the alarm parameter FD_MAINT_PRI FD_MAINT_PRI designates the alarming priority of the FD_MAINT_ALM see Alarm priority The default is 0 and the recommended values are 3 to 7 FD_MAINT_ACTIVE The FD_MAINT_ACTIVE param...

Page 175: ...es are 1 or 2 FD_CHECK_ACTIVE The FD_CHECK_ACTIVE parameter displays which of the conditions is active FD_CHECK_ALM FD_CHECK_ALM is an alarm indicating that the device output is temporary invalid due to on going work on the device 4 13 4 Recommended actions for alerts The RECOMMENDED_ACTION parameter displays a text string that will give a recommended course of action to take based on which type a...

Page 176: ...de 2 Device 3 Antenna 4 Geometry 5 Tank Shape 6 Environment 7 Volume 8 Advanced 9 Classic View 1 Active Alerts 1 Measurement 2 External Input 1 Device Status 2 Reset Restore 1 Measurement 2 PlantWeb Alerts 1 Level 2 Distance 3 Level Rate 4 Volume 5 Signal Strength 6 Internal Temperature 7 Vapor Pressure 8 Vapor Temperature 1 Identification 2 Revisions 3 Security 1 Alerts 2 Variables 3 Trends 4 Mai...

Page 177: ...vanced configuration 4 15 1 Starting the guided setup To configure the Rosemount 5900C in the AMS Device Manager application Procedure 1 Open the View Device Connection View 2 Double click the FF network icon and expand the network node to view the devices 3 Right click or double click the desired gauge icon to open the list of menu options A Overview 4 Select the Overview option for an overview o...

Page 178: ...lect the Configure option and in the Guided Setup window click the Measurement Setup button 7 In case the device was not set to Out Of Service mode a warning message will appear that the device needs to be in Out Of Service mode in order to make configuration changes By clicking the Next button the Rosemount 5900C level gauge will automatically be set to Out Of Service OOS mode and the Measurement...

Page 179: ...escribed in Starting the guided setup 2 Choose measurement units for Length Level Rate Volume Temperature and Pressure Note that parameters in the Analog Input and Analog Output blocks are not affected Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 179 ...

Page 180: ...Array antennas the antenna size is also required Sizes ranging from 5 to 12 inch are available 6 Optional Enter the Pipe Diameter if the Rosemount 5900C is installed in a Still pipe FOUNDATION Fieldbus parameters TRANSDUCER 1100 ANTENNA_TYPE TRANSDUCER 1100 ANTENNA_SIZE TRANSDUCER 1100 PIPE_DIAMETER TRANSDUCER 1100 HOLD_OFF_DIST Configuration Reference Manual September 2019 00809 0100 5901 180 Ref...

Page 181: ...he Minimum Level Distance C is defined as the distance between the Zero Level Dipping Datum Point and the minimum level tank bottom for the product surface By specifying a C distance the measuring range can be extended to the bottom of the tank C 0 the Rosemount 5900C presents negative level values when the product surface is below the Zero Level You can use the Show negative level values as zero ...

Page 182: ...nk Choose Unknown if none of the available options is applicable 13 Select Tank Bottom Type that matches the actual tank Choose Unknown if no option is applicable FOUNDATION Fieldbus parameters TRANSDUCER 1100 TANK_SHAPE TRANSDUCER 1100 TANK_BOTTOM_TYPE Configuration Reference Manual September 2019 00809 0100 5901 182 Reference Manual ...

Page 183: ... two options are used simultaneously 16 Choose Product Dielectric Range from the drop down list Use the Unknown option if the correct value range is unknown or if the contents of the tank is changing on a regular basis FOUNDATION Fieldbus parameters TRANSDUCER 1100 PRODUCT_DC TRANSDUCER 1100 TANK_ENVIRONMENT Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level ...

Page 184: ... Rosemount 5900C is restarted by clicking the Restart Measurement button 13 20 Now you can continue with volume configuration and advanced configuration if desired See Volume configuration and Advanced configuration 13 Restarting the Rosemount 5900C does not affect the FOUNDATION Fieldbus communication Configuration Reference Manual September 2019 00809 0100 5901 184 Reference Manual ...

Page 185: ...e a standard tank type does not provide sufficient accuracy Depending on the chosen Volume Calculation Method i e Ideal Sphere Vertical or Horizontal Cylinder you will need to specify one or both of the two parameters Tank Diameter L1 and Tank Length L2 A Volume Offset parameter can be specified if you like to use a non zero volume for the zero level This may be useful if you would like to include...

Page 186: ...d Configuration A Advanced The Advanced Configuration window offers several functions for optimizing the Rosemount 5900C level gauge for various measurement conditions For example the Echo Threshold Settings function lets you create an Amplitude Threshold table to filter out echoes from disturbing objects See Advanced configuration for more information on how to use various options such as Echo Cu...

Page 187: ...s you open the Echo Peaks window which allows you to register false echoes The Echo Threshold Settings button opens the Echo Threshold Settings window which lets you set a general amplitude threshold to filter out noise You may also create a customized amplitude threshold curve to optimize disturbing echo filtering For more information see chapter Service Functions Tank Scan in the Rosemount Tank ...

Page 188: ...te a general amplitude threshold to filter out noise You may also create a customized amplitude threshold curve to optimize disturbing echo filtering Figure 4 23 Echo Threshold Configuration Configuration Reference Manual September 2019 00809 0100 5901 188 Reference Manual ...

Page 189: ...nction may be useful to facilitate surface echo tracking in a tank with many disturbing objects When using this function you should check that registered echoes correspond to actual objects in the tank Figure 4 24 False Echo Registration Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 189 ...

Page 190: ...pe wall flange and antenna In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface To activate this function ensure that there are no disturbing echoes above the product surface and select the Always Track First Echo check box Figure 4 25 Echo Tracking Configuration For details see Surface Echo Tracking Configuration Reference Manual September 201...

Page 191: ...e to the tank bottom the device will enter Empty Tank state and an Invalid Level alarm is triggered Figure 4 26 Empty Tank Configuration The Extra Echo Detection function is used for tanks with a dome or conical bottom shape provided the tank bottom does not produce a strong echo when the tank is empty For tanks with a conical bottom an echo may appear beneath the actual tank bottom when the tank ...

Page 192: ...er is typically used for applications with turbulent surface and makes the echo tracking work smoother as the level passes for example an agitator The Least Square Filter provides increased accuracy for slow filling or emptying of a tank The Least Square filter can not be used at the same time as the Adaptive Filter The Adaptive Filter automatically adapts to the movement of the surface level It t...

Page 193: ...Start menu open the AMS Device Manager application 2 Open the View Device Connection View 3 Double click the FF network icon and expand the network node 4 Right click or double click the desired gauge icon to open the list of menu options 5 Click the right mouse button and choose the Configure option 6 Select the Alert Setup option Reference Manual Configuration 00809 0100 5901 September 2019 Rose...

Page 194: ... type by selecting the appropriate check box to match your requirements Note that it is possible to map an error condition to several alert categories if desired 9 See Alert default settings for information on the default setup for error types and alerts Failure Maintenance Out of Specification and Function Check 10 Click the Send button to save the current alert setup once the configuration is fi...

Page 195: ... 12 Default Alert Configuration Error type Default configuration Enabled Disabled Check Function Function check alert Enabled Device error Failure alert Enabled Device major information Out of Specification alert Disabled Device minor information Maintenance Required alert Disabled Device warning Out of Specification alert Disabled Electronics failure Failure alert Enabled Internal communication f...

Page 196: ...alerts which are setup according to the default configuration will be seen see Alert default settings Figure 4 28 Alert Simulation Disabled Figure 4 29 Alert Simulation Disabled Configuration Reference Manual September 2019 00809 0100 5901 196 Reference Manual ...

Page 197: ...s Procedure 1 Open Control Studio or some other appropriate tool for configuration of FOUNDATION Fieldbus function blocks 2 Ensure that the Analog Output blocks are connected to the appropriate devices for Vapor Temperature and Vapor Pressure 3 In DeltaV AMS Device Manager open the View Device Connection View 4 Double click the FF network icon and expand the network node to view the devices 5 Righ...

Page 198: ...pear in the corresponding fields If not check that the devices are properly wired and the Analog Output blocks are configured in for example Control Studio In case you would like to use manual values click the Change Vapor Temperature Change Vapor Pressure button and follow the method s instructions Configuration Reference Manual September 2019 00809 0100 5901 198 Reference Manual ...

Page 199: ...ldbus parameters TRANSDUCER 1500 LPG_CORRECTION_METHOD 13 Calibrate Check the distance to the calibration ring at the end of the still pipe as measured by the Rosemount 5900C Radar Level Gauge Adjust the Calibration Distance in case the measured distance is not equal to the actual distance between the Tank Reference Point and the calibration ring See Tank geometry for more information on tank geom...

Page 200: ...ge In case there are two or three verification pins enter nominal position for each one In addition to that a calibration ring should be installed at the bottom end of the still pipe It will be used for calibrating the tank geometry parameters See LPG LNG antenna requirements for more information The Pipe Expansion Factor lets you compensate for thermal expansion of the still pipe FOUNDATION Field...

Page 201: ...ion note the Measured Position and return to the Pin Setup tab e Enter the Measured position into the Nominal Position field and click the Send button f Repeat 16 a to 16 e until the message Successful Verification appears indicating that Nominal Position corresponds to the Measured Position FOUNDATION Fieldbus parameters TRANSDUCER 1500 LPG_VER_PIN1_ TRANSDUCER 1500 LPG_PIN1_CONFIGURATION Referen...

Page 202: ...racy One or more unknown gases Use this method for hydrocarbons for example Propane Buthane when the exact mixture is not known Two gases with unknown mixratio This method is suitable for a mixture of two gases even if the mixratio is not known One or more known gases with known mixratio This method may be used when there is a well known mixture of up to 4 products in the tank Now the Rosemount 59...

Page 203: ...TYPE2 TRANSDUCER 1500 LPG_GAS_PERC2 TRANSDUCER 1500 LPG_GAS_TYPE3 TRANSDUCER 1500 LPG_GAS_PERC3 TRANSDUCER 1500 LPG_GAS_TYPE4 Reference Manual Configuration 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 203 ...

Page 204: ...Configuration Reference Manual September 2019 00809 0100 5901 204 Reference Manual ...

Page 205: ...specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a handheld commun...

Page 206: ...am supports a wide range of alarm functions Alarms can be set for various measurement data such as Level Average Temperature and Vapor Pressure Alarm limits can also be specified for inventory data such as Net Standard Volume NSV Active alarms can be shown in the Alarm Summary window The Alarm Log lets you view alarms that are no longer active The Alarm Log can be saved to disk for future referenc...

Page 207: ...ure 1 Open the View Device Connection View 2 Double click the FF network icon and expand the network node to view the devices 3 Right click or double click the desired Rosemount 5900C gauge icon to open the list of menu options 4 Choose the Service Tools option Reference Manual Operation 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 207 ...

Page 208: ...Operation Reference Manual September 2019 00809 0100 5901 208 Reference Manual ...

Page 209: ...ed by the equipment Do not perform any service other than those contained in this manual unless you are qualified To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Substitution of components may impair Intrinsic Safety Explosions could result in death or serious injury Verify that the operating atmosphere of the transmitter is consistent with the appropr...

Page 210: ...data is continuously stored in Input Registers of devices such as the Rosemount 2410 Tank Hub Rosemount 5900 Radar Level Gauge and other devices By viewing the input registers of a device you can verify that the device is working properly Holding Registers store various device parameters used to control measurement performance Procedure 1 Start the TankMaster WinSetup program 2 In the TankMaster W...

Page 211: ... for a quick update of the list 6 The Registers Scope drop down list has three options Scope Description Access level Basic Standard setting that includes the most commonly used registers View Only Service Includes a wider range of registers for advanced service and troubleshooting Supervisor Developer For advanced users only Administrator 7 In the Show Values in pane choose the appropriate regist...

Page 212: ...Setup to save the current device configuration to file Procedure 1 Start the Rosemount TankMaster WinSetup program 2 In the TankMaster WinSetup workspace window right click the device icon 3 Choose the Save Database to File option This option is also available from the Service Devices menu 4 Choose the Holding Registers and Predefined Registers options the User Defined option should only be used f...

Page 213: ...ct a device from the Available Devices pane and press the Add button in order to move it to the Selected Devices pane Repeat for all devices you wish to include 5 Choose the Holding Registers and Predefined Registers options the User Defined option should only be used for advanced service 6 Click the Browse button select a folder and type a name for the backup file 7 Click the Start button to save...

Page 214: ...w select the device icon 2 Right click and select Upload Database or from the Service menu choose Devices Upload Database 3 Click the Browse button and choose a database file to be uploaded or type a path and file name 4 Click the Upload button 6 2 4 View and configure diagnostic registers using TankMaster The Rosemount TankMaster WinSetup program lets you view the current device status The View D...

Page 215: ...ndow If needed the values can be presented as hexadecimal numbers This applies to all registers of Bitfield and ENUM types Select the Show in Hex check box to present Bitfield and ENUM registers as hexadecimal numbers The Configure button lets you open the Configure Diagnostic Registers window where you can change the list of registers to be displayed in the View Diagnostic Registers window See th...

Page 216: ...urbances 2 In the Rosemount TankMaster WinSetup workspace window Logical View open the Devices folder and select the device to be upgraded or select the Devices folder to allow multiple devices programming 3 Right click and select the Program option Program All option for multiple devices programming The device will automatically appear in the Program These Devices pane 4 In case the Devices folde...

Page 217: ...m of 25 devices can be programmed If there are more devices the programming must be divided in two steps 9 Update the TankMaster installation by adding new ini files for the Rosemount 5900C gauge to the TankMaster installation folder Two ini files are used for the Rosemount 5900C RLG ini and RLG0xx ini where xx is the identification code of the application software a Copy the RLG ini file to the C...

Page 218: ...p workspace select the Logical View tab 3 Right click the device icon 4 Select Write Protect 5 In the New State drop down list select Protected and then click the Apply button to save the new write protect state Now the holding register database is locked As long as the device is write protected no configuration changes can be made 6 Click the OK button to close the Write Protect window Service an...

Page 219: ...ction function is available in the Device tab under Configure Manual Setup A check box indicates whether the device is write protected or not 2 Click the Write Protect Device button 3 Enter a password 6 2 7 Write protection switch A switch can be used to prevent unauthorized changes in the Rosemount 5900C database The switch also prevents modification of FOUNDATION Fieldbus parameters To write pro...

Page 220: ... Tank Gauging before breaking the seal if warranty is still valid Completely remove the seal so that it does not damage the threads 2 Loosen the screws and remove the cover A Write protection switch Service and troubleshooting Reference Manual September 2019 00809 0100 5901 220 Reference Manual ...

Page 221: ...s are in good condition prior to mounting the cover in order to maintain the specified level of ingress protection 6 2 8 Logging measurement data using TankMaster The Rosemount 5900C supports logging of diagnostic registers This function is useful for verifying that the gauge works properly The logging function can be accessed by using the Rosemount TankMaster WinSetup program Procedure 1 Start th...

Page 222: ... contents of existing log files Log files Log files are stored in plain text file format and can be viewed in any word processing program They are stored in the following folder C Rosemount TankMaster Log where C is the disk drive where the Rosemount TankMaster software is installed A log file contains the same input registers as the View Diagnostic Registers window see View and configure diagnost...

Page 223: ...al factory settings or when tank conditions have been altered Prerequisites If error messages appear or other problems occur concerning the Database a troubleshooting is recommended before loading the Default Database Note The device address remains unaltered when the default database is loaded Procedure 1 In the TankMaster WinSetup workspace window select the desired device icon 2 Right click and...

Page 224: ...ters to be displayed in the Number of Registers field and click the Read button 5 Double click in the Value 65535 field 6 From the drop down list select the Reset_to _factory_setting option 7 Click the OK button Service and troubleshooting Reference Manual September 2019 00809 0100 5901 224 Reference Manual ...

Page 225: ...wer supply end Rosemount 2410 Tank Hub only Check that the cable shield is continuous throughout the Tankbus network Check that the shield inside the instrument housing does not come into contact with the housing Check that there is no water in conduits Use shielded twisted pair wiring Connect wiring with drip loops Check the Rosemount 2410 Tank Hub wiring See Electrical installation Incorrect Tan...

Page 226: ...semount 5900C Radar Level Gauge Rosemount 2180 Field Bus Modem FBM Check that the FBM is connected to the right port on the control room PC Check that the FBM is connected to the right port on the Rosemount 2460 System Hub Connection to Rosemount 2460 System Hub Check that the right field bus port on the Rosemount 2460 System Hub is connected to the Primary bus on the Rosemount 2410 Tank Hub Check...

Page 227: ... port parameters modem No level measurement Communication failure Check wiring Check the Modbus communication address for the Rosemount 5900C See the Rosemount Tank Gauging System Configuration Manual for more information on how to setup the Modbus address of a Rosemount 5900C Radar Level Gauge Check configuration of the Rosemount 2410 Tank Hub s tank database Check configuration of the Rosemount ...

Page 228: ...ent Incorrect configuration Check configuration of tank geometry and antenna parameters Tank Reference Height R Gauge Reference Distance G Calibration distance Antenna type Antenna size Still pipe Array See the Rosemount Tank Gauging System Configuration Manual for more information on how to use Rosemount TankMaster WinSetup for configuration of tank geometry and antenna parameters Verify that the...

Page 229: ...r in the Rosemount TankMaster program Device status can be found in Input register 4000 See Viewing input and holding registers using TankMaster for more information on how to view Input registers Table 6 2 Device Status Messages Message Description Action Running Boot Software The application software could not be started The application SW is not loaded in the flash memory The previous upload of...

Page 230: ... Service when the gauge is back in operation RM Reprogramming In Progress New software is downloaded to the Rosemount 5900C Verify Rosemount 5900C operation when reprogramming is finished 6 3 2 Warning messages Table 6 3 shows a list of Warning messages that may appear on the integral display of the Rosemount 2410 Tank Hub and in the Rosemount TankMaster program You also have the option to view In...

Page 231: ...odel Code invalid Bit 5 Config LPG Pins Visible Bit 6 Config LPG Error Bit 7 Simulation Mode Used Bit 8 Default Sweep Mode Used Bit 9 Test Sweep used Bit 10 ACT Table Invalid Bit 11 UCT Table Invalid Bit 12 Simple Simulation Mode Warning Bit 13 Ramp Simulation Mode Warning Bit 14 TSM Filter Too Narrow Bit 15 MMS Offset Update disabled Load the default database and restart the level gauge see Loadi...

Page 232: ... has been detected during the startup tests Note This automatically resets the gauge Serious RAM problem Bit 0 DSP RAM Bit 1 DSP stack Bit 2 DSP RAM checksum Bit 3 DSP RAM low Contact Emerson Automation Solutions Rosemount Tank Gauging service department FPROM error Input register no 6002 An error in the gauge program memory FPROM has been detected during the startup tests Note This automatically ...

Page 233: ...l Gauge Contact Emerson Automation Solutions Rosemount Tank Gauging service department if the problem persists Other Memory error Input register no 6006 Contact Emerson Automation Solutions Rosemount Tank Gauging service department Microwave Module error Input register no 6008 Bit 0 Not connected RM error Input register no 6010 Bit 1 SW configuration Bit 5 FPROM Checksum Bit 6 FPROM Version Bit 9 ...

Page 234: ...urement is in Full Tank state The transmitter waits for the surface echo to be detected at the top of the tank The transmitter leaves the Full Tank state when the product surface gets below the Full Tank Detection Area Empty tank The level measurement is in Empty Tank state The transmitter waits for the surface echo to be detected at the bottom of the tank The transmitter leaves the Empty Tank sta...

Page 235: ...sing TankMaster Tracking Extra Echo The transmitter is in the empty tank state tracking an extra echo Verify that the level gauge tracks the product surface when the tank is filled Bottom Projection Active The bottom projection function is active Verify that the level gauge properly tracks the product surface Pipe Measurement Enabled Pipe Measurement is active No action needed Surface close to reg...

Page 236: ...esource Block DETAILED_STATUS Messages Condition Name Recommended action Sensor Transducer block error 1 Restart processor 2 Call service center Manufacturing block error 1 Restart processor 2 Call service center Non volatile memory error 1 Restart processor 2 Call service center ROM integrity error 1 Restart processor 2 Call service center 6 5 Transducer block Error conditions found in the transd...

Page 237: ...ompatible with the engineering units selected in XD_SCALE the L_TYPE parameter is not configured or CHANNEL zero 2 Link Configuration Error 3 Simulate Active Simulation is enabled and the block is using a simulated value in its execution 4 Local Override 5 Device Fault State Set 6 Device Needs Maintenance Soon 7 Input Failure Process Variable has Bad Status The hardware is bad or a bad status is b...

Page 238: ... alerts for more information on the different alert types 6 7 1 Viewing active alerts in AMS Device Manager Procedure 1 From the Start menu open the AMS Device Manager application 2 Open the View Device Connection View 3 Double click the FF network icon and expand the network node to view the devices 4 Right click or double click the desired gauge icon to open the list of menu options 5 Select the...

Page 239: ...ntenance Required and Function Check alerts as well See Viewing device status in AMS Device Manager for more information A Device Status B Active Alerts See Alert setup for details on how to setup alerts for the Rosemount 5900C Radar Level Gauge 6 7 2 Recommended actions The FD_RECOMMEN_ACT parameter displays a text string that will give a recommended course of action to take based on which type a...

Page 240: ...chip Replace the transmitter head Device Error The transmitter head is out of order Field repair might be possible The device is not in service OOS No valid measurement values can be retrieved 1 Replace the transmitter head Internal Communication Failure The communication between the radar level gauge main board and the FF I O Board has been lost 1 Replace the transmitter head Electronics Failure ...

Page 241: ...mation Solutions Rosemount Tank Gauging department Maintenance Required Device Minor Information Unexpected measurement values retrieved due to configuration related problem 1 Check configuration of the device See Device Status for more information on the error source see Viewing device status in AMS Device Manager Function Check Check function Transducer Block is not in Auto Mode Regular preparat...

Page 242: ... to open the list of menu options 4 Choose Service Tools 5 In the Navigation Pane select the Maintenance option 6 Select the Details tab and click the Device Status button 7 In the Device Status tab check boxes indicate the current status of the device grouped in separate categories See also Device status See Alert setup for details on how to setup alerts for the Rosemount 5900C Radar Level Gauge ...

Page 243: ...u the internal communication statistics This may be a useful tool for troubleshooting in case of communication warnings or errors Reference Manual Service and troubleshooting 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 243 ...

Page 244: ...Service and troubleshooting Reference Manual September 2019 00809 0100 5901 244 Reference Manual ...

Page 245: ...rature and humidity is close to constant during tests Total uncertainty in test bench is below 0 15 mm 0 006 in A 1 2 Temperature stability Typically 0 5 mm 0 020 in in 40 to 70 C 40 to 158 F A 1 3 Fieldbus standard FOUNDATION Fieldbus FISCO Tankbus A 1 4 Update time New measurement every 0 3 s A 1 5 Repeatability 0 2 mm 0 008 in A 1 6 Maximum level rate Up to 200 mm s A 1 7 Metrology sealing poss...

Page 246: ...uid level This technology enables a very accurate and stable measured value Figure A 1 Principle of FMCW Technology A Frequency f GHz B Time t s A 2 Communication Display Configuration A 2 1 Output variables and units Level and ullage meter centimeter millimeter feet or inch Level rate meter second meter hour feet second feet hour inch minute Signal strength mV A 2 2 Configuration tools Rosemount ...

Page 247: ...el Register Adv_Config Volume and LPG N A 6 Analog Input AI 10 ms 2 Analog Output AO 10 ms 1 Proportional Integral Derivate PID 15 ms 1 Signal Characterizer SGCR 10 ms 1 Integrator INT 10 ms 1 Arithmetic ARTH 10 ms 1 Input Selector ISEL 10 ms 1 Control Selector CS 10 ms 1 Output Splitter OS 10 ms For more information see the FOUNDATION Fieldbus Blocks Manual Instantiation Yes Conforming FOUNDATION...

Page 248: ... temperature correction LPG verification pin and manual measurement values A 4 Electric A 4 1 Tankbus cabling 0 5 1 5 mm2 AWG 22 16 twisted shielded pairs A 4 2 Power supply FISCO 9 0 17 5 VDC polarity insensitive for example from Rosemount 2410 Tank Hub Entity 9 0 30 0 VDC polarity insensitive A 4 3 Bus current draw 50 mA A 4 4 Microwave output power 1 mW A 4 5 Build in Tankbus terminator Yes to ...

Page 249: ... antenna Appr 13 5 24 kg 30 53 lbs Rosemount 5900C with LPG LNG antenna 6 in 150 psi Appr 30 kg 66 lbs Rosemount 5900C with LPG LNG antenna 6 in 300 psi Appr 40 kg 88 lbs A 5 4 Antennas The Rosemount 5900C antennas have a drip off design which for some versions also include inclined polished PTFE surfaces Condensation on the antenna is minimized and the radar signal remains strong This results in ...

Page 250: ... 158 F Minimum start up temperature is 50 C 58 F A 6 2 Storage temperature 50 to 85 C 58 to 185 F A 6 3 Humidity 0 100 relative humidity A 6 4 Ingress protection IP 66 67 and NEMA 4X A 6 5 Vibration resistance IEC 60770 1 level 1 and IACS UR E10 test 7 A 6 6 Telecommunication Compliance with FCC 15B Class A and 15C RED EU directive 2014 53 EU ETSI EN 302372 EN 50371 IC RSS210 5 A 6 7 Electromagnet...

Page 251: ... 0 2 to 0 2 bar 2 9 to 2 9 psig Welded 0 2 to 10 bar 2 9 to 145 psig Material exposed to tank atmosphere Antenna Material corresponds to AISI 316 316L and EN 1 4401 1 4404 Sealing PTFE O ring FEP or Kalrez Antenna dimension 440 mm 17 in Manway size and installation 500 mm 20 in opening The parabolic antenna is installed on the manway cover by using the flange ball It is designed for easy adjustmen...

Page 252: ... antennas For 4 and 6 in cone antennas accuracy depends on installation conditions Measuring range 8 in Cone 0 8 to 20 m 2 6 to 65 ft below flange Possibility to measure 0 4 to 30 m 1 3 to 100 ft Accuracy may be reduced 6 in Cone 0 8 to 20 m 2 6 to 65 ft below flange Possibility to measure 0 3 to 25 m 1 to 80 ft Accuracy may be reduced 4 in Cone 0 8 to 15 m 2 6 to 50 ft below flange Possibility to...

Page 253: ...easure 0 5 to 40 m 1 6 to130 ft Accuracy may be reduced For longer measuring range consult your local representative Pressure range Fixed version 0 2 to 2 bar 2 9 to 29 psig at 20 C 68 F Hinged hatch version 0 2 to 0 5 bar 2 9 to 7 2 psig for 5 to 8 in pipes 0 2 to 0 25 bar 2 9 to 3 6 psig for 10 and 12 in pipes Material exposed to tank atmosphere Antenna Polyphenylenesulphide PPS Sealing PTFE O r...

Page 254: ...uracy may be reduced For longer measuring range consult your local representative Pressure range 1 to 25 bar 14 5 to 365 psig Note Flanges may have higher pressure rating than 25 bar but maximum tank pressure is still 25 bar Pressure sensor option Rosemount 2051 It is available with various hazardous location certifications see Product Certifications For more information see the Rosemount 2051 Pro...

Page 255: ...l pipe end provide reference echoes at fixed pre defined distances A 11 Rosemount with 1 and 2 in still pipe antennas Operating temperature in tank Max 180 C 356 F with Viton O ring or 230 C 445 F with Kalrez O ring Measuring range 1 in still pipe antenna 0 2 to 3 m 0 7 to 9 8 ft below flange 2 in still pipe antenna 0 2 to 12 m 0 7 to 39 ft below flange Possibility to measure longer ranges For mor...

Page 256: ...mum Pressure Relation 0 15 392 212 32 40 40 0 100 200 60 55 50 40 30 20 10 5 0 1 Quartz PTFE Pressure psig Temperature F Temperature C Pressure bar 798 145 73 Specifications and reference data Reference Manual September 2019 00809 0100 5901 256 Reference Manual ...

Page 257: ...osemount 5900C with Parabolic Antenna 226 8 9 177 7 0 600 23 6 440 17 3 170 6 7 277 10 9 204 8 1 Dimensions are in millimeters inches Reference Manual Specifications and reference data 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 257 ...

Page 258: ... 313 12 3 Dimensions are in millimeters inches Table A 4 Available Sizes for Cone Antenna Antenna size D B 4 in DN100 93 3 7 150 5 9 6 in DN150 141 5 6 250 10 2 8 in DN200 189 7 4 370 14 6 Specifications and reference data Reference Manual September 2019 00809 0100 5901 258 Reference Manual ...

Page 259: ...lable sizes for Still Pipe Array Antenna Antenna size D B A 5 in DN125 120 4 7 56 2 2 431 17 0 6 in DN150 145 5 7 59 2 3 431 17 0 8 in DN200 189 7 4 65 2 6 441 17 4 10 in DN250 243 9 6 73 2 9 450 17 7 12 in DN300 293 11 5 79 3 1 450 17 7 Reference Manual Specifications and reference data 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 259 ...

Page 260: ...ng on flange type 1 302 11 9 with pressure transmitter Dimensions are in millimeters inches Table A 6 Available sizes for LPG LNG Still Pipe antenna Antenna size D B mm 4 in Sch10 107 4 2 752 29 6 4 in Sch40 101 4 0 534 21 0 DN100 99 3 9 502 19 8 Specifications and reference data Reference Manual September 2019 00809 0100 5901 260 Reference Manual ...

Page 261: ...A B C 70 2 8 205 8 1 204 8 1 226 8 9 A Standard length 3000 118 1 B 1 in still pipe antenna C 2 in still pipe antenna Dimensions are in millimeters inches Reference Manual Specifications and reference data 00809 0100 5901 September 2019 Rosemount 5900C Radar Level Gauge 261 ...

Page 262: ...wered 2 wire FOUNDATION Fieldbus IEC 61158 Hazardous location certification I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I2 INMETRO Intrinsic Safety Brazil IP KC Intrinsic Safety South Korea IW CCOE PESO Intrinsic Safety India I4 2 Japan Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety NA None Custody transfe...

Page 263: ...EP fluoropolymer O ring PK PTFE with Kalrez perfluoroelastomer O ring Tank connection WE Welded installation CL Clamped threaded installation Antenna options 0 None V 3 Proof test verification reflector Options include with selected model number Safety certificate QT 4 IEC 61508 certificate and FMEDA data printed copy Calibration certificate Q4 Calibration certificate printed copy Material traceab...

Page 264: ...ires Rosemount 2410 with either Analog output 4 20 mA or Relay output code 1 or 2 2 Not available with Cable entry Conduit connections code E or M 3 Not available with Options code U1 4 Requires Safety certification SIS code S 5 Not available for transmitter head sparepart 6 Requires one or more relay outputs in the Rosemount 2410 Tank Hub Specifications and reference data Reference Manual Septemb...

Page 265: ...certification I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I2 INMETRO Intrinsic Safety Brazil IP KC Intrinsic Safety South Korea IW CCOE PESO Intrinsic Safety India I4 2 Japan Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety NA None Custody transfer type approval 0 None Level measurement method 1 10 GHz FMCW ...

Page 266: ...rial S SST AISI 316 316L and SST EN 1 4401 1 4404 X Customer specific consult factory Tank seal PV PTFE with Viton fluoroelastomer O rings PK PTFE with Kalrez perfluoroelastomer O rings QV Quartz with Viton fluoroelastomer O rings QK Quartz with Kalrez perfluoroelastomer O rings Tank connection ANSI Hole Pattern SST AISI 316 L Flat Face 4 6T 6 in Class 150 8T 8 in Class 150 EN Hole Pattern SST EN ...

Page 267: ...verfill protection U2 SVTI approval for overfill protection Switzerland Tag plate ST Engraved SST tag plate Extended warranty WR3 3 year limited warranty WR5 5 year limited warranty Typical Model Number 5900C 3 0 1 F I5 0 2 A G 1C 8 S PV 8A 0 ST 1 Requires Rosemount 2410 with either Analog output 4 20 mA or Relay output code 1 or 2 2 Not available with Cable entry Conduit connections code E or M 3...

Page 268: ...8 Hazardous location certification I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I2 INMETRO Intrinsic Safety Brazil IP KC Intrinsic Safety South Korea IW CCOE PESO Intrinsic Safety India I4 2 Japan Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety NA None Custody transfer type approval 0 None Level measurement ...

Page 269: ...ST AISI 316L EN 1 4404 and PPS polyphenylene sulfide Tank seal FF Fixed flange installation with fluorosilicone O ring HH Integrated hatch installation with fluorosilicone O ring direct access to pipe with hand gauge Tank connection ANSI Hole Pattern SST AISI 316 316 L Flat Face 5A 5 in Class 150 6A 6 in Class 150 8A 8 in Class 150 AA 10 in Class 150 BA 12 in Class 150 EN Hole Pattern SST EN 1 440...

Page 270: ... overfill protection Switzerland Tag plate ST Engraved SST tag plate Extended warranty WR3 3 year limited warranty WR5 5 year limited warranty Typical Model Number 5900C 3 F 1 F I5 0 2 A 1 1A 5 S FF AA C Q4 1 Requires Rosemount 2410 with either Analog output 4 20 mA or Relay output code 1 or 2 2 Not available with Cable entry Conduit connections code E or M 3 Requires Antenna size 6 or 8 4 Not ava...

Page 271: ...ion certification I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I2 INMETRO Intrinsic Safety Brazil IP KC Intrinsic Safety South Korea IW CCOE PESO Intrinsic Safety India I4 2 Japan Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety NA None Custody transfer type approval 0 None Level measurement method 1 10 GHz F...

Page 272: ... 4 2 in B 4 in Schedule 40 Ø 101 mm 4 0 in D DN 100 Ø 99 mm 3 9 in Antenna material S SST AISI 316 316L and SST EN1 4401 1 4404 Tank seal PT PTFE sealing Tank connection ANSI Flanges SST AISI 316 316 L Raised Face 1B 4 1 5 in Class 300 2A 4 2 in Class 150 2B 4 2 in Class 300 3A 4 3 in Class 150 3B 4 3 in Class 300 4A 4 in Class 150 4B 4 in Class 300 6A 6 in Class 150 6B 6 in Class 300 8A 8 in Clas...

Page 273: ...re testing Extended warranty WR3 3 year limited warranty WR5 5 year limited warranty Typical Model Number 5900C 3 F 1 F I1 0 1 A 2 G1 B S QA 4A V Q4 1 Requires Rosemount 2410 with either Analog output 4 20 mA or Relay output code 1 or 2 2 Not available with Cable entry Conduit connections code E or M 3 Requires Hazardous location certification code I1 I2 I5 I6 I7 IP I4 or IM 4 Requires Antenna siz...

Page 274: ...wered 2 wire FOUNDATION Fieldbus IEC 61158 Hazardous location certification I1 ATEX Intrinsic Safety I7 IECEx Intrinsic Safety I5 FM US Intrinsic Safety I6 FM Canada Intrinsic Safety I2 INMETRO Intrinsic Safety Brazil IP KC Intrinsic Safety South Korea IW CCOE PESO Intrinsic Safety India I4 2 Japan Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety NA None Custody transfe...

Page 275: ...in 0 21 2 in DN 65 plate 1 in 3 3 in DN 80 plate 1 in 2 in 4 4 in DN 100 plate 1 in 2 in 6 6 in DN 150 plate 2 in 8 6 in DN 200 plate 2 in Antenna material Antenna S SST AISI 316L EN 1 4436 1 in 2 in X Customer specific consult factory 1 in Tank seal PV PTFE with Viton fluoroelastomer O rings PK PTFE with Kalrez perfluoroelastomer O rings QV Quartz with Viton fluoroelastomer O rings QK Quartz with...

Page 276: ...in 3 Still pipe length 9 0 m 29 5 ft 2 in 4 Still pipe length 12 m 39 4 ft 2 in X Customer specific consult factory 1 in Options include with selected model number Safety certificate QT 4 IEC 61508 certificate and FMEDA data printed copy Calibration certificate Q4 Calibration certificate printed copy Material traceability certificate Q8 5 Antenna material traceability certification per EN 10204 3 ...

Page 277: ...tput 4 20 mA or Relay output code 1 or 2 2 Not available with Cable entry Conduit connections code E or M 3 Antenna and still pipe 3000 mm included 4 Requires Safety certification SIS code S 5 Not available for transmitter head sparepart 6 Requires one or more relay outputs in the Rosemount 2410 Tank Hub Reference Manual Specifications and reference data 00809 0100 5901 September 2019 Rosemount 59...

Page 278: ...Specifications and reference data Reference Manual September 2019 00809 0100 5901 278 Reference Manual ...

Page 279: ...FCC Rules Operation is subject to the following two conditions 1 This device may not cause interference and 2 this device must accept any interference received including interference that may cause undesired operation Certificate K8C5900 B 3 2 IC This device complies with RSS210 7 Certificate 2827A 5900 B 3 3 Radio Equipment Directive RED This device complies with ETSI EN 302 372 and EN 62479 EU d...

Page 280: ...Specific Conditions for Safe Use X 1 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction When installed as EPL Ga care must be taken during installation and use to prevent impact or friction 2 Non metallic surfaces and the surface of the painted housing may under certain extreme conditions generate an ignition capable level of electrostat...

Page 281: ...T4 Ga Ex ib IIC T4 Ga Gb DIP II III 1 EFG T5 Ta 50 C to 80 C 9240040 917 Type 4X IP66 IP67 Ui Vmax Ii lmax Pi Ci Li Entity parameters 30 V 300 mA 1 3 W 1 1 nF 1 5 µH FISCO parameters 17 5V 380 mA 5 32 W 1 1 nF 1 5 µH Specific Conditions for Safe Use X 1 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction When installed as EPL Ga care must...

Page 282: ...on 15 C to 180 C PK FK HK or QK Kalrez 20 C to 230 C PE or QE EPDM 40 C to 110 C PB or QB BUNA N 35 C to 90 C PM FF HH or QM FVMQ 60 C to 155 C PF or QF FEP 60 C to 180 C B 7 Europe B 7 1 I1 ATEX Intrinsic Safety Certificate FM09ATEX0057X Standards EN IEC 60079 0 2018 EN 60079 11 2012 EN 60079 26 2015 EN 60529 1991 A1 2000 A2 2013 Markings II 1 G Ex ia IIC T4 Ga II 1 2 G Ex ib IIC T4 Ga Gb Ta 50 C...

Page 283: ... Process Temperatures are as follows When option n Tank Seal O ring Type Min Max Process Temperature Range PV or QV Viton 15 C to 180 C PK FK HK or QK Kalrez 20 C to 230 C PE or QE EPDM 40 C to 110 C PB or QB BUNA N 35 C to 90 C PM FF HH or QM FVMQ 60 C to 155 C PF or QF FEP 60 C to 180 C B 8 International B 8 1 I7 IECEx Intrinsic Safety Certificate IECEx FMG 09 0009X Standards IEC 60079 0 2017 IE...

Page 284: ...l shall not be subject to environmental conditions which might adversely affect the partition wall 5 Maximum Process Temperatures are as follows When option n Tank Seal O ring Type Min Max Process Temperature Range PV or QV Viton 15 C to 180 C PK FK HK or QK Kalrez 20 C to 230 C PE or QE EPDM 40 C to 110 C PB or QB BUNA N 35 C to 90 C PM FF HH or QM FVMQ 60 C to 155 C PF or QF FEP 60 C to 180 C B ...

Page 285: ...ulations Customs Union EAC B 11 1 IM EAC Intrinsic Safety Certificate RU C SE AA87 B 00346 Markings Ga Gb Ex ia IIC T4 X Tamb 50 C to 80 C IP66 IP67 Ui Vmax Ii lmax Pi Ci Li Entity parameters 30 V 300 mA 1 3 W 1 1 nF 1 5 µH FISCO parameters 17 5V 380 mA 5 32 W 1 1 nF 1 5 µH Special Conditions for Safe Use X 1 See certificate for special conditions B 12 Japan B 12 1 I4 Japan Intrinsic Safety Certif...

Page 286: ... 3 W 1 1 nF 1 5 µH FISCO parameters 17 5V 380 mA 5 32 W 1 1 nF 1 5 µH Special Conditions for Safe Use X 1 See certificate for special conditions B 14 Additional Certifications B 14 1 Functional Safety Certification SIS S Functional Safety Certificate ROS 1312032 C004 SIL 2 1 in 1 1oo1 option with 4 20mA or K1 K2 relay Standards IEC 61508 2010 Parts 1 7 B 14 2 Germany WHG Certification DIBt Certifi...

Page 287: ...ttern approval GOST Pattern Approval Certificate SE C 29 639 A No 66902 5900 B 16 Product Certifications Rosemount 2051 Extract from Rosemount 2051 Product Certifications Rev 1 13 B 16 1 North America IE USA FISCO Certificate FM16US0231X Standards FM Class 3600 2011 FM Class 3610 2010 FM Class 3611 2004 FM Class 3810 2005 Markings IS CL I DIV 1 GP A B C D when connected per Rosemount drawing 02051...

Page 288: ...X FISCO Certificate Baseefa08ATEX0129X Standards EN60079 0 2012 A11 2013 EN60079 11 2012 Markings II 1 G Ex ia IIC T4 Ga 60 C Ta 60 C Ui Ii Pi Ci Li FISCO parameters 17 5V 380 mA 5 32 W 0 µF 0 mH Special Conditions for Safe Use X 1 If the equipment is fitted with an optional 90V transient suppressor it is incapable of withstanding the 500V isolation from earth test and this must be taken into acco...

Page 289: ...facturer s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime B 17 Approval Drawings Follow the installation guidelines presented in Factory Mutual system control drawings in order to maintain certified ratings for installed devices The following drawing is included in the documentation for the Rosemount 5900C Radar Level Gauge 9...

Page 290: ...Product Certifications Reference Manual September 2019 00809 0100 5901 290 Reference Manual ...

Page 291: ...ntly in Permitted Allowed modes that target may take on Normal Most common mode for actual 06 BLOCK_ERR This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown 07 RS_STATE State of the function block application state machine 08 TEST_RW Read write test parameter used only for confor...

Page 292: ...le They are the following 1 Run is the passive state of the parameter 2 Restart resource not used 3 Restart with defaults intended to reset parameters to default values i e their value before any configuration was done 4 Restart processor does a warm start of CPU 17 FEATURES Used to show supported resource block options The supported features are HARD_WRITE_LOCK_SUPPORT SOFT_WRITE_LOCK_SUPPORT REP...

Page 293: ...imum number of unconfirmed notify messages possible 32 LIM_NOTIFY Maximum number of unconfirmed alert notify messages allowed 33 CONFIRM_TIME The time the resource will wait for confirmation of receipt of a report before trying again Retry will not happen when CONFIRM_TIME 0 34 WRITE_LOCK When hardware write protection is selected WRITE_LOCK becomes an indicator of the jumper setting and is unavai...

Page 294: ..._MASK This parameter allows the user to suppress any single or multiple conditions that are active in this category from being broadcast to the host through the alarm parameter A bit equal to 1 will mask i e inhibit the broadcast of a condition and a bit equal to 0 will unmask i e allow broadcast of a condition 52 FD_OFFSPEC_MASK 53 FD_MAINT_MASK 54 FD_CHECK_MASK 55 FD_FAIL_ALM This parameter is u...

Page 295: ...OPTIONS Indicates which miscellaneous device licensing options are enabled 73 OUTPUT_BOARD_SN Output board serial number For the Rosemount 5900C this is the same as Main Label Device ID which can be found on the main label that is attached to the housing 74 FINAL_ASSY_NUM Final assembly number given by manufacturer 75 DOWNLOAD_MODE Gives access to the boot block code for over the wire downloads 0 ...

Page 296: ...detected This parameter is the Read Only copy of FD_OFFSPEC_MAP 87 MAINT_MASK Mask of MAINT_ALM Corresponds bit of bit to MAINT_ACTIVE A bit on means that the condition is masked out from alarming This parameter is the Read Only copy of FD_OFFSPEC_MASK 88 MAINT_ACTIVE Enumerated list of maintenance conditions within a device This parameter is the Read Only copy of FD_OFFSPEC_ACTIVE 89 ADVISE_PRI D...

Page 297: ...tatus indicating the quality of the measurement The measuring device may have several measurements or derived values available in different channels Use the channel number to define the variable that the AI block processes The AI block supports alarming signal scaling signal filtering signal status calculation mode control and simulation In Automatic mode the block s output parameter OUT reflects ...

Page 298: ...H L_TYPE I IO_OPTS J PV_FTIME K MODE L STATUS_OPTS M Cutoff N Filter O PV P Status Calc Q LOW_CUT R HI_HI_LIM HI_LIM LO_LO_LIM LO_LIM S ALARM_HYS T Alarm Detection U ALARM_TYPE V OUT_D discrete output that signals a selected alarm condition W OUT block output value and status FOUNDATION Fieldbus Block Information Reference Manual September 2019 00809 0100 5901 298 Reference Manual ...

Page 299: ...s the current transducer value and status the simulated transducer value and status and the enable disable bit 10 XD_SCALE None The high and low scale values engineering units code and number of digits to the right of the decimal point associated with the channel input value 11 OUT_SCALE None The high and low scale values engineering units code and number of digits to the right of the decimal poin...

Page 300: ... alarms 24 ALARM_HYS Percent The amount the alarm value must return within the alarm limit before the associated active alarm condition clears 25 HI_HI_PRI None The priority of the HI HI alarm 26 HI_HI_LIM EU of PV_SCALE The setting for the alarm limit used to detect the HI HI alarm condition 27 HI_PRI None The priority of the HI alarm 28 HI_LIM EU of PV_SCALE The setting for the alarm limit used ...

Page 301: ...ed the actual measurement value has no impact on the OUT value or the status C 3 Analog Output block Figure C 3 Analog Output Block A CAS_IN The remote setpoint value from another function block B BKCAL_OUT The value and status required by the BKCAL_IN input of another block to prevent reset windup and to provide bumpless transfer to closed loop control C OUT The block output value and status The ...

Page 302: ...umber of digits to the right of the decimal point associated with the PV READBACK EU of XD_SCALE The measured or implied actuator position associated with the OUT value SIMULATE EU of XD_SCALE Enables simulation and allows you to enter an input value and status SP EU of PV_SCALE The target block output value setpoint SP_HI_LIM EU of PV_SCALE The highest setpoint value allowed SP_LO_LIM EU of PV_SC...

Page 303: ...ludes information about sensor type engineering units and all parameters needed to configure the transmitter Table C 5 Measurement Transducer Block Parameters Index Number Parameter Description 1 ST_REV The revision level of the static data associated with the function block The revision value increments each time a static parameter value in the block is changed 2 TAG_DESC The user description of ...

Page 304: ... transducer within a transducer block 14 RADAR_LEVEL_TYPE 15 HOUSING_TEMPERATURE Internal temperature of the level gauge electronics 16 TEMPERATURE_UNIT Measurement unit for temperature 17 LEVEL Distance from the zero level tank bottom to the product surface 18 LENGTH_UNIT Length Unit 19 LEVEL_RATE Velocity at which the product surface is moving 20 LEVEL_RATE_UNIT Level Rate Unit 21 ENV_DEVICE_MOD...

Page 305: ...ined as the distance between the upper reference point and the lower reference point zero level See Tank geometry 43 BOTTOM_OFFSET_DIST_C Minimum Level Offset C defines a lower null zone which extends the measurement range beyond the Zero Level Reference Point down to the tank bottom See Tank geometry 44 CALIBRATION_DIST Calibration Distance is by default set to zero It is used to adjust the level...

Page 306: ...E Model code 62 FF_SUPPORT_INFO FF Support Information 63 FF_APPL_VERSION_NUMBER CM version number 64 SENSOR_DIAGNOSTICS Sensor Diagnostics 65 VAPOR_PRESSURE Tank vapor pressure Data provided from AO block 66 VAPOR_TEMPERATURE Tank vapor temperature Data provided from AO block 67 USER_DEFINED User Defined value 68 TANK_TEMPERATURE Tank Temperature 69 PRESSURE_UNIT Pressure Unit 70 USED_HOLD_OFF Us...

Page 307: ...4001 Still Pipe 2940 3940 4501 Still Pipe 2945 3945 1000 User defined Free Propagation 1001 User defined Still Pipe 1003 User defined Still Pipe Array Table C 8 Antenna Size VALUE ANTENNA_SIZE 0 Pipe 5 inch 1 Pipe 6 inch 2 Pipe 8 inch 3 Pipe 10 inch 4 Pipe 12 inch Table C 9 Tank Shape VALUE TANK_SHAPE 0 Unknown 1 Vertical Cylinder 2 Horizontal Cylinder 3 Spherical 4 Cubical 5 Floating Roof Referen...

Page 308: ...ains double bounces 0x00000010 Use slow search 0x00000020 Enable double surface function 0x00000040 Select lower surface 0x00000080 Reserved 0x00000100 Show negative level as zero 0x00000200 Use monotone level ullage presentation 0x00000400 Use bottom projection 0x00000800 Reserved 0x00001000 Invalid level is NOT set if tank is empty or full 0x00002000 Do not set invalid level when empty 0x0000400...

Page 309: ...BOOT Beta version used 0x00001000 APPL Beta version used 0x00008000 Level correction error 0x00010000 Invalid measurement 0x00020000 Write protected 0x00040000 Default database 0x00800000 Simulation active 0x02000000 SIL Enabled 0x20000000 RM reprogramming in progress C 4 1 Diagnostic device alerts Table C 15 lists conditions reported in the DIAGN_DEVICE_ALERT parameter Table C 15 Device Alerts Va...

Page 310: ...he mode to go to Actual The mode the block is currently in Permitted Allowed modes that target may take on Normal Most common mode for target 6 BLOCK_ERR This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown 7 UPDATE_EVT This alert is generated by any change to the static data 8 B...

Page 311: ...he zero level Can be used in case you want to include the product volume below the zero level 23 VOLUME_INTERPOLATE_MET HOD Interpolation method for levels between strapping table points 24 VOLUME_ STRAP_TABLE_LENGTH Number of strapping table points 25 STRAP_LEVEL_1_30 Level values for strapping points 1 to 30 26 STRAP_VOLUME_1_30 Volume values for strapping points 1 to 30 C 6 Register Transducer ...

Page 312: ...ATE_EVT This alert is generated by any change to the static data 8 BLOCK_ALM The block alarm is used for all configuration hardware connection failure or system problems in the block The cause of the alert is entered in the subcode field The first alert to become active will set the Active status in the Status parameter As soon as the Unreported status is cleared by the alert reporting task anothe...

Page 313: ...er C 7 Advanced Configuration Transducer block Table C 18 Advanced Configuration Transducer Block Parameters Index Number Parameter Description 1 ST_REV The revision level of the static data associated with the function block The revision value increments each time a static parameter value in the block is changed 2 TAG_DESC The user description of the intended application of the block 3 STRATEGY T...

Page 314: ... number and starting indices of the transducers in the transducer block 10 TRANSDUCER_TYPE Identifies the transducer 11 TRANSDUCER_TYPE_VER 12 XD_ERROR A transducer block alarm sub code 13 COLLECTION_DIRECTORY A directory that specifies the number starting indices and DD Item ID s of the data collections in each transducer within a transducer block 14 AUTO_CONF_MEAS_FUNC Check box to enable manual...

Page 315: ...orizontal cylinder tanks in case multiple reflections lead to incorrect interpretation of product surface level 41 UPPER_PRODUCT_DC Upper product dielectric constant 42 TANK_PRESENTATION_2 See Table C 12 43 AMPLITUDE_THRESHOLD Echoes with amplitudes below the General Amplitude Threshold will be disregarded Use this parameter to filter out noise 44 ATP_LENGTH Number of points in the Amplitude Thres...

Page 316: ...y ATP Distance and ATP Threshold points 55 ATP_THRESHOLD Amplitude threshold See ATP_DISTANCE Table C 19 Echo Classification VALUE Description 0 Unknown 1 Irrelevant 2 Surface 3 False echo 4 Double Bounce 5 Secondary Surface 6 Tank Bottom Echo 7 Beam below surface 8 Beam above surface 9 LPG pin Table C 20 Echo Update VALUE Description 0 Uninitialized 1 Normal operation 2 Read a snapshot of found e...

Page 317: ... value increments each time a static parameter value in the block is changed 2 TAG_DESC The user description of the intended application of the block 3 STRATEGY The strategy field can be used to identify grouping of blocks This data is not checked or processed by the block 4 ALERT_KEY The identification number of the plant unit This information may be used in the host for sorting alarms etc 5 MODE...

Page 318: ...a transducer block 14 LPG_SPECIAL_CONTROL Special Control 15 LPG_CORRECTION_METHOD Correction method 16 LPG_NUMBER_OF_GASSES Number of gases 17 LPG_GAS_TYPE1 Gas type 1 18 LPG_GAS_PERC1 Percentage of gas type 1 in mixture of gases 19 LPG_GAS_TYPE2 Gas type 2 20 LPG_GAS_PERC2 Percentage of gas type 2 in mixture of gases 21 LPG_GAS_TYPE3 Gas type 3 22 LPG_GAS_PERC3 Percentage of gas type 3 in mixtur...

Page 319: ...PG_VERPIN_CORRPOS_2 Nominal position of verification pin 2 46 LPG_VERPIN_CORRPOS_3 Nominal position of verification pin 3 47 LPG_CORR_PPM Pipe expansion coefficient 48 DEVICE_COMMAND Command 49 LENGTH_UNIT Measurement unit for length see Supported units 50 PRESSURE_UNIT Measurement unit for pressure see Supported units 51 TEMPERATURE_UNIT Measurement unit for temperature see Supported units 52 SIG...

Page 320: ...monia 4 N Buthane 5 Isobuthane 6 Ethylene 7 Propadiene 8 Propylene 9 Propane 10 Air 11 Pentane 12 Isobuthylene 13 Chloroethylene 14 Nitrogen 100 LPG Gas 100 101 LPG Gas 101 102 LPG Gas 102 C 9 Supported units Unit codes Table C 26 Length Units ID Display Description 1010 m meter 1012 cm centimeter 1013 mm millimeter 1018 ft feet 1019 in inch FOUNDATION Fieldbus Block Information Reference Manual S...

Page 321: ... Display Description 1243 mV millivolt Table C 30 Volume Units ID Display Description 1034 m3 Cubic meter 1043 ft3 Cubic feet 1048 Gallon US gallon 1051 Bbl Barrel Table C 31 Pressure Units ID Display Description 1130 Pa Pascal 1133 kPa Kilo Pascal 1137 Bar Bar 1138 mBar Millibar 1140 atm Atmospheres 1141 psi pounds square inch 1590 bar G bar Gauge relative 1597 bar A bar Absolute Reference Manual...

Page 322: ...om Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Specialist OneLevel RMT AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RTGMEA Sales Emerson com Linkedin com company Emerson Automati...

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