CMC 30 HP30 Installation And Operation Instruction Manual Download | Manualshive

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Chapter 8 - Troubleshooting & Maintenance

8-7

8.5 Maintenance

The ACtionMaster series is an industrial electronic product with advanced semiconductor elements. However, temperature,
humidity, vibration and aging parts may still affect it. To avoid this, it is recommended to perform routine inspections.

8.5.1 Precautions

Be sure to remove the drive power input while performing maintenance.

Be sure to perform maintenance only after checking that the bus has discharged. The bus capacitors in the electronic

circuit can still be charged even after the power is turned off.

The correct output voltage can only be measured by using a rectifier voltage meter. Other voltage meters, including

digital voltage meters, are likely to display incorrect values caused by the high frequency PWM output voltage of the
drive.

8.5.2 Routine

Inspection

Be sure to check the following before operation:

The conditions of the installation location

The conditions of the drive cooling

Abnormal vibration

Abnormal heating

8.5.3 Periodical

Inspection

Are there any loose bolt, nut or rust caused by surrounding conditions? If so, tighten them up or replace them.

Are there any deposits inside the drive-cooling fan? If so, remove using air.

Are there any deposits on the drive’s PCB (Printed Circuit Boards)? If so, remove using air.

Are there any abnormalities in the various connectors of the drive’s PCB? If so, check the condition of the connector in
question.

Check the rotating condition of the cooling fan, the size and condition of the capacitors and the connections with the
magnetic contactor. Replace them if there are any abnormalities.

8.5.4 Meggar

Test

For Exterior main circuit, remove all cables from inverter terminals to ensure that test voltage is not applied to the inverter.

Use DC 500V meggar and isolate the main power before starting measurement. If the test voltage is connected to the

control circuit, remove all connection cables to the control circuit. Perform the Meggar test only between the common

cables connected to the main circuit and ground.

Do not perform Dielectric Voltage Withstand test to Inverter. Otherwise, IGBT inside Inverter will be damaged.

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Summary of Contents for 30 HP30

Page 1: ...rating servicing or inspecting the drive Keep this manual within easy reach for quick reference Series S 1 1 1 1 30 HP 30 HP 30 HP 30 HP 230 4 230 4 230 4 230 46 6 6 60V 0V 0V 0V Installation Operation and Maintenance Instruction CMC AC Variable Speed Drive ...

Page 2: ...nce of the ACtionMaster series inverter and ensure its safe use WARNING Do not remove the cover while power is applied or the unit is in operation Otherwise electric shock could occur Do not run the inverter with the front cover removed Otherwise you may get an electric shock due to high voltage terminals or charged capacitor exposure Do not remove the cover except for periodic inspections or wiri...

Page 3: ...o a damaged inverter or to an inverter with parts missing even if the installation is complete Otherwise electric shock could occur Do not allow lint paper wood chips dust metallic chips or other foreign matter into the drive Otherwise fire or accident could occur OPERATING PRECAUTIONS 1 Handling and installation Handle according to the weight of the product Do not stack the inverter boxes higher ...

Page 4: ...eter values might be required depending on the load Always apply permissible range of voltage to the each terminal as indicated in this manual Otherwise it could lead to inverter damage 4 Operation precautions When the Auto restart function is selected stay away from the equipment as a motor will restart suddenly after an alarm stop The Stop key on the keypad is valid only when the appropriate fun...

Page 5: ...en stopping torque is needed 5 Fault prevention precautions Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails 6 Maintenance inspection and parts replacement Do not conduct a megger insulation resistance test on the control circuit of the inverter Refer to Chapter 8 for periodic inspection parts replacemen...

Page 6: ......

Page 7: ... 3 2 Operation using Control Terminals 3 2 3 3 Operation using Keypad and Control Terminals 3 2 CHAPTER 4 VARIOUS FUNCTION SETTING DESCRIPTION 4 2 4 1 Function Setting 4 2 4 2 Operation Example 4 2 CHAPTER 5 PARAMETER LIST 5 2 5 1 Drive Group DRV 5 2 5 2 Function 1 Group FU1 5 2 5 3 Function 2 Group FU2 5 2 5 4 Input Output Group I O 5 2 5 5 External Group EXT 5 2 5 6 Communication Group COM 5 2 5...

Page 8: ... 6 External options 7 2 CHAPTER 8 TROUBLESHOOTING MAINTENANCE 8 2 8 1 Fault Display 8 2 8 2 Fault Remedy 8 2 8 3 Troubleshooting 8 2 8 4 How to Check Power Components 8 2 8 5 Maintenance 8 2 8 6 Daily and Periodic Inspection Items 8 2 APPENDIX A FUNCTIONS BASED ON USE II APPENDIX B PARAMETERS BASED ON APPLICATION II APPENDIX C PERIPHERAL DEVICES II DECLARATION OF CONFORMITY II ...

Page 9: ...0 4 31 5 42 8 44 1 460V Class 1 30HP Model Number SV xxx ACtionMaster 4 008 015 022 037 055 075 110 150 185 220 HP 1 2 3 5 7 5 10 15 20 25 30 Motor Rating1 kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 Capacity2 kVA 1 9 3 0 4 5 6 1 9 1 12 2 18 3 22 9 29 7 34 3 FLA A 2 5 4 6 8 12 16 24 30 39 45 Frequency 0 400 Hz 0 120Hz for Vector control Output Ratings Voltage 380 460 V 3 Voltage 3 Phase 380 460 V 10...

Page 10: ... Selectable Frequency Setting Resolution Digital Reference 0 01 Hz Below 100 Hz 0 1 Hz Over 100 Hz Analog Reference 0 03 Hz 60 Hz Frequency Accuracy Digital 0 01 of Max Output Frequency Analog 0 1 of Max Output Frequency V F Ratio Linear Square Pattern User V F Overload Capacity 150 of Rated Current for 1 Min 200 of Rated Current for 0 5 sec Characteristic is Inversely Proportional to Time CONTROL...

Page 11: ... Voltage Over Current Fuse Open Ground Fault Inverter Overheating Motor Overheating Output Phase Open Overload Protection External Fault 1 2 Communication Error Loss of Speed Command Hardware Fault Option Fault etc Inverter Alarm Stall Prevention Overload Alarm Temperature Sensor Fault Protective Function Momentary Power Loss Less than 15msec Continuous Operation More than 15msec Auto Restart Poss...

Page 12: ......

Page 13: ...P 750 100 HP 150 20 HP 1 2 Environmental Conditions Verify ambient condition for the mounting location Ambient temperature should not be below 14ºF 10ºC or exceed 104ºF 40ºC Relative humidity should be less than 90 non condensing Altitude should be below 3 300ft 1 000m Do not mount the inverter in direct sunlight and isolate it from excessive vibration If the inverter is going to be installed in a...

Page 14: ...rter in high temperature or high humidity locations Do not install the inverter in a location where oil mist combustible gas or dust is present Install the inverter in a clean location or in an enclosed panel free of foreign substance When installing the inverter inside a panel with multiple inverters or a ventilation fan use caution If installed incorrectly the ambient temperature may exceed spec...

Page 15: ...l Number W1 W2 H1 H2 D1 1 SV008ACtionMa ster 2 4 2 SV015ACtionMa ster 2 4 3 SV022ACtionMa ster 2 4 Frame 1 5 SV037ACtionMa ster 2 4 150 5 91 130 5 12 284 11 18 269 10 69 156 5 6 16 7 5 SV055ACtionMa ster 2 4 Frame 2 10 SV075ACtionMa ster 2 4 200 7 87 180 7 09 355 13 98 340 13 39 182 5 7 19 ...

Page 16: ...Chapter 1 Installation 1 4 BLANK ...

Page 17: ...mm inches Frame HP Model Number W1 W2 H1 H2 D1 15 SV110ACtionMa ster 2 4 Frame 3 20 SV150ACtionMa ster 2 4 250 9 84 230 9 06 385 15 16 370 14 57 201 7 91 25 SV185ACtionMa ster 2 4 Frame 4 30 SV220ACtionMa ster 2 4 304 11 97 284 11 18 460 18 11 445 17 52 234 9 21 ...

Page 18: ...Chapter 1 Installation 1 6 BLANK ...

Page 19: ... VR V1 I Fault output relay lless than AC250V 1A lless than DC30V 1A Multi function output relay1 lless than AC250V 1A lless than DC30V 1A Factory setting Run Note Main Circuit Terminals Control Circuit Terminals 1 The terminal configuration varies depend on the model number Please refer to the 1 7 Power terminals 2 Analog speed command may be set by Voltage Current or both 3 When installing the D...

Page 20: ...N U V W Symbols Functions R S T AC Line Voltage Input 3 Phase 200 230VAC or 380 460VAC G Earth Ground P Positive DC Bus Terminal DB Unit P P5 Connection Terminals DB Unit may be added when more braking duty More than 30 ED is required P1 P2 External DC Reactor P1 P2 and DB Unit P2 P6 Connection Terminals N Negative DC Bus Terminal DB Unit N N7 Connection Terminal B1 B2 Dynamic Braking Resistor B1 ...

Page 21: ...n 1 7 2 Type B Configuration A Dynamic Braking Resistor or a Dynamic Braking Unit may be added to ACtionMaster series inverters that have a Type B configuration power terminal strip As standard this type of configuration has in R S T G P N B1 B2 U V W Figure 2 Type B Dynamic Braking Resistor Installation R S T G P N B1 B2 U V W Figure 3 Type B Additional Dynamic Braking Unit and Resistor Installat...

Page 22: ...Order to Install a DC Bus Choke R S T G P1 P2 N U V W Figure 4 Type C Dynamic Braking Unit DC Bus Choke Installation WARNING Normal stray capacitance between the inverter chassis and the power devices inside the inverter and AC line can provide a high impedance shock hazard Refrain from applying power to the inverter if the inverter frame Power terminal G is not grounded Motor 3 Phase Power Input ...

Page 23: ...s high frequency noise and can hinder communication equipment near the inverter To reduce noise install line noise filters on the input side of the inverter Do not use power factor capacitor surge killers or RFI filters on the output side of the inverter Doing so may damage these components Always check whether the LCD and the charge lamp for the power terminal are OFF before wiring terminals The ...

Page 24: ...8 5 3 5 3 5 12 12 15 HP M5 26 18 14 5 14 5 5 5 5 5 10 10 20 HP M5 26 18 22 6 22 6 14 8 6 8 25 HP M6 45 31 38 8 38 8 14 8 6 8 400V Class 30 HP M6 45 31 38 8 38 8 22 14 4 6 Power and Motor Connection R S T G N B1 B2 U V W 8 Apply the rated torque to terminal screws Loose screws can cause of short circuit or malfunction Tightening the screws too much can damage the terminals and cause a short circuit...

Page 25: ...NC Not Used VR Frequency Setting Power 12V Used as Power for Analog Frequency Setting Maximum Output is 12V 100mA V1 Frequency Reference Voltage Used for 0 10V Input Frequency Reference Input Resistance is 20 KΩ I Frequency Reference Current Used for 4 20mA Input Frequency Reference Input Resistance is 250 Ω Input signal Analog frequency setting 5G Frequency Setting Common Terminal Common Terminal...

Page 26: ...ate these wires from the main power circuits and other high voltage circuits Control Circuit Terminal The control input terminal of the control circuit is ON when the circuit is configured to the current flows out of the terminal as shown in the following illustration CM terminal is the common terminal for the contact input signals CAUTION Do not apply voltage to any control input terminals FX RX ...

Page 27: ... The LCD output will not be displayed on the keypad if the keypad is not connected properly CN5 Control Board Control Terminal Block Relay Output Terminal Block Keypad Connector CN3 Sub Board Connector Power Supply Input Gate Drive Signal Output Connector Socket Option Board Connector CN2 Sub Board Option Board ...

Page 28: ...Chapter 1 Installation 1 16 Notes ...

Page 29: ...c Basic Parameters Function 1 Group FU1 FU1 LED Max Frequency Amount of Torque Boost etc Basic Related Parameters Function 2 Group FU2 FU2 LED Frequency Jumps Max Min Frequency Limit etc Basic Application Related Parameters Input Output Group I O I O LED Multi Function Terminal Setting Auto Operation etc Parameters needed for Sequence Operation Sub Board Group EXT EXT LED Displayed when Sub Board ...

Page 30: ... through and change data Reverse Run Button The Reverse Run LED blinks when the drive Accels or Decels The Program Button is used to go into programming mode to change data The Enter Button is used to enter changed data within a parameter SHIFT This button is used to move cursor across display in programming mode ESC This button is used to move the program code to DRV 00 form any program code Forw...

Page 31: ...via Sub board J Jog terminal input 1 8 Step frequency operation During Auto operation 2 and 3 display the sequence number step 4 Output Current Displays the Output Current during operation 5 Parameter Code Displays the code of a group Use the Up Down key to move through 0 99 codes 6 Operating Status Displays the operation information STP Stop Status FWD During Forward operation REV During Reverse ...

Page 32: ...roup in Jump code except DRV group 3 Press PROG key to go into the programming mode the cursor starts blinking 4 Press SHIFT ESC key to move the cursor to the desired digit 5 Press or keys to change the data 6 Press ENT key to enter the data The cursor stops blinking Note Data cannot be changed when 1 The parameter is not adjustable during the inverter is running Refer to the function table in Cha...

Page 33: ...00 V FU1 Dec pattern 06 Linear FU2 Last trip 3 03 I O V1 freq y1 03 0 00 Hz DRV Freq mode 04 KeyPad 1 FU1 Stop mode 07 Decel FU2 Last trip 4 04 I O V1 volt x2 04 10 00 V DRV Step freq 1 05 10 00 Hz FU1 DcSt value 08 50 FU2 Last trip 5 05 I O V1 freq y2 05 60 00 Hz FU1 Stall Level 60 150 FU2 Para lock 94 0 I O Way1 2D 60 Forward MODE MODE MODE MODE I O Jump code 00 1 MODE MODE MODE MODE DRV Drive m...

Page 34: ...en a Sub Board is installed I O EXT Option Group Blinks when the parameter code is located on DRV 24 EXT Lit when Option group is selected This group appears only when an Option Board is installed FU2 I O EXT Application Group Blinks when the parameter code is located on DRV 25 FUN2 7 segment display Encoder knob Used to move you through parameter groups and parameter code Also used to change data...

Page 35: ... r Reverse operation Second digit d DC Braking J Jog Terminal Input 1 8 Step Frequency Input Displays the Step of the Auto operation Two digits when the reference is lost LP Loss of Reference from the Option Board DPRAM fault Lr Loss of Reference from the Option Board Communication network fault Lv Loss of Analog Frequency Reference V1 0 10V LI Loss of Analog Frequency Reference I 4 20mA LX Loss o...

Page 36: ...e group 2 Press PROG ENT key to go into the FUN1 group 3 Rotate the encoder knob until the desired parameter code is displayed 4 Press PROG ENT key to go into the programming mode then the display blinks 5 Press SHIFT ESC key to move the cursor to the desired digit 6 Rotate the encoder knob to change the data 7 Press PROG ENT key to enter the changed data In FUN2 Group 1 Rotate the encoder knob un...

Page 37: ... T D R V F U 1 I O F U 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T PROG ENT D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T D R V FU 1 I O FU 2 E X T Encoder Knob FU1 Group DRV Group FU2 Group I O Group PROG ENT PROG ENT SHIFT ESC PROG ENT ...

Page 38: ...4 V1 or I or V1 I Run Stop is performed by the keypad Frequency reference is set through the V1 or I or V1 I terminal DRV 03 Keypad 1 or 2 DRV 04 V1 or I or V1 I Operation using both Keypad and Control Terminals Closing FX or RX terminal performs Run Stop Frequency reference is set through the keypad DRV 03 Fx Rx 1 or 2 DRV 04 Keypad 1 or 2 Operation using Option Boards Operation using option boar...

Page 39: ...Chapter 2 Operation 2 11 Notes ...

Page 40: ......

Page 41: ...and features of the inverter before applying AC power 1 Mounting the inverter mount the inverter as described in 1 3 Mounting Install in a clean dry location Allow a sufficient clearance around top and sides of inverter The ambient temperature should not exceed 40 C 104 F If two or more inverters are installed in an enclosure add additional cooling 2 Wiring the inverter connect wiring as described...

Page 42: ... key to save the data 7 Seg Press PROG ENT key to save the data 10 LCD Press FWD or REV key to start motor 7 Seg Press RUN key to start motor 11 Press STOP RESET key to stop motor LCD Display 7 Segment Display DRV T K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz DRV Cmd freq 00 60 00Hz DRV K K 0 0 A 00 STP 60 00Hz DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Fx Rx 1 DRV Drive mode 03 Keypad DRV Drive...

Page 43: ...ey 9 Set the frequency by rotating the potentiometer 10 Close the FX or RX contact to run the motor 11 Open the FX or RX contact to stop the motor LCD Display 7 Segment Display DRV T K 0 0 A 00 STP 0 00Hz The DRV LED is ON DRV Drive mode 03 Fx Rx 1 DRV Freq mode 04 Keypad 1 DRV Freq mode 04 Keypad 1 DRV Freq mode 04 V1 DRV Freq mode 04 V1 DRV T V 0 0 A 00 STP 0 00Hz DRV T V 0 0 A 00 STP 60 00Hz Th...

Page 44: ...ess PROG ENT key 7 Confirm that the DRV 04 is set at V1 8 Press SHIFT ESC key Set the frequency by rotating the potentiometer 9 LCD Press FWD or REV key 7 Seg Press RUN key P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G 4 to 20mA signal 1 1 2 W P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G DRV 04 must be set at V1 DRV 04 must be set at I DRV T K 0 0 A 00 STP 0 00Hz The DRV LED is ON DRV Drive...

Page 45: ... to save the data 7 Seg Press PROG ENT key to save the data 9 Close the FX or RX contact to run the motor 10 Open the FX or RX contact to stop the motor LCD Display 7 Segment Display P1 P2 JOG CM P3 FX RX NC CM BX RST I VR VI FM 5G DRV T K 0 0 A 00 STP 0 00Hz The DRV LED is ON DRV Drive mode 03 Fx Rx 1 DRV Freq mode 04 Keypad 1 DRV T K 0 0 A 00 STP 0 00Hz DRV Cmd freq 00 0 00Hz The PROG ENT LED is...

Page 46: ......

Page 47: ...een parameter preset value and the actual motor parameter value change the parameter value according to the actual motor Drive Mode DRV 3 Operation via Keypad Fx Rx 1 Fx Rx 2 setting enable Frequency or Torque Mode DRV 4 Frequency Torque setting parameter It automatically changes to torque mode when FU2 39 Control mode is set to Sensorless_T Vector_TRQ Accel Decel time setting DRV 1 DRV 2 Setting ...

Page 48: ...n if FU2 39 is set to 1 Slip compen This control keeps motor speed constant regardless of load change 5 Auto tuning of motor constant This parameter enables auto tuning of the motor constants If set to 1 All mode tuning type varies according to what control mode is set in FU2 39 Auto tuning can be done in two ways one is motor non rotation mode the other is motor rotation mode Auto tuning by non r...

Page 49: ...is strongly recommended to perform Auto tuning for Sensorless before starting Sensorless control in order to maximize performance Two types of Sensorless vector control are available Sensorless_S or Sensorless_T Parameter Name Code Description Control mode selection FU2 39 Select Sensorless_S or Sensorless_T P I gain for sensorless control FU2 45 FU2 46 Setting gain for Sensorless_S control Starti...

Page 50: ... motor It is recommended to use as factory setting unless parameter value change is necessary 1 V F control Parameter Name Code Description V F Pattern FU1 29 Use it according to load characteristics If User V F is selected User can select the optimum output V F characteristic for the aplication and load characteristics in FU1 30 FU1 37 Dwell operation FU2 07 FU2 08 Used to output torque in an int...

Page 51: ...Pre excitation current FU1 15 Setting hold time at a stop When stopping FU1 7 Stopping method selection This parameter can limit the over speeding motor running above limit level of the motor when FU2 39 Control mode is set to 5 Vector_TRQ Parameter Name Code Description Speed limit level bias gain EXT 50 EXT 53 Function to limit the speed and change reference torque value according to speed 4 Par...

Page 52: ...l to prevent the motor stall 7 Starting Accel Decel Stopping pattern setting Parameter Name Code Description Accel Decel pattern FU1 05 FU1 06 5 types of Accel Decel pattern Linear S curve U curve Minimum Optimum settable according to appplication and load characteristic If S curve is selected the desired value of FU2 17 FU2 18 is settable Stopping method FU1 07 3 types of stopping method Decel DC...

Page 53: ...ame Code Description PID control setting FU2 41 FU2 60 Setting parameters for PID control 2 Jog and Multi speed operation Parameter Name Code Description Multi function input terminal setting I O 12 14 EXT2 4 If I O 12 14 are set to Speed H Speed M Speed L multi speed operation up to speed 7 enable Filter time constant for input terminal I O 17 Effective for eliminating noise in the freq setting c...

Page 54: ...by one inverter by exchange If the terminal defined for 2nd function signal input is turned ON 2nd motor operation is valid Parameter Name Code Description Multi function input terminals setting I O 12 14 EXT2 4 2nd motor operation is available with Multi function input terminals P1 P3 or P4 6 set to 7 2nd Func Parameter setting for 2nd motor operation FU2 81 FU2 90 Setting parameters necessary to...

Page 55: ... Mode Selection FU2 39 Set it to 0 V F 2 Drive Mode DRV 3 Set it to Fx Rx 1 3 Frequency Mode DRV 4 set V1 Analog input value in frequency mode 4 50 Hz freq command setting DRV 0 set freq command 50 Hz via V1 potentiometer 5 Accel Decel time DRV 2 DRV 3 Set Accel time to 15 Sec in DRV 2 Set Decel time to 25 Sec in DRV 3 6 Terminal FX Motor starts to rotate in Forward direction at 50Hz with Accel ti...

Page 56: ... V F 2 Drive mode DRV 3 Set it to 0 KeyPad 3 Frequency Mode DRV 4 Set it to 0 KeyPad 1 4 Digital Command Frequency setting DRV 0 Press PROG key on the keypad to set 50 Hz 5 Accel Decel time setting DRV 2 DRV 3 Accel time set DRV 2 to 15 sec Decel time set DRV 3 to 25 sec 6 Sub B board setting EXT 12 EXT 15 EXT 16 Set EXT 12 Usage of Pulse Input Signal to 1 Feed back and set EXT 15 and EXT 16 after...

Page 57: ...on FU2 39 Set it to 0 V F 2 Drive mode DRV 3 Set it to Fx Rx 1 3 Frequency Mode setting DRV 4 Set it to 0 keypad 1 setting 1st motor freq 4 Multi function input terminal P2 I O 13 Set P2 to 2nd Func 5 Multi function input terminal P1 I O 12 Set P1 to Speed L setting 2nd motor freq 6 Freq setting for 1st motor DRV 0 Set it to 50 Hz 7 Accel Decel time setting for 1st motor DRV 1 DRV 2 Set Accel Dece...

Page 58: ...freq Hz Output freq meter 0 10 V Pulse R S T G U V W B1 B2 FX RX BX RST JOG P1 P2 P3 CM FM 5G 30C 30B AXA AXC IM S W P4 CN5 P5 P6 CM Sub A S W FM 30A Step Parameter setting Code Description 1 Control Mode Selection FU2 39 Set it to Sensorless_S 2 Drive mode DRV 3 Set it to FX RX 1 3 Multi function input EXT 2 4 Set P3 P4 P5 to Speed L Speed M Speed H 4 FM Frequency Meter Output Selection I O 40 Se...

Page 59: ... number rated voltage current slip and efficiency 2 Encoder related setting EXT 12 EXT 15 EXT 16 Set EXT 12 to Feed back EXT 1 to A B Set EXT 16 to 1024 3 Control Mode Selection Fu2 39 Encoder related setting should be done before setting control mode to Vector_SPD 4 Auto tuning FU2 40 Auto tuning starts when set to ALL Read the encode rmanual carefully to clear the error if the messages Enc Err E...

Page 60: ...Chapter 4 Operation Examples 4 14 Notes ...

Page 61: ...No 6 2 DRV 05 Step Frequency 1 Step freq 1 05 10 00 Hz DRV 06 Step Frequency 2 Step freq 2 06 20 00 Hz DRV 07 Step Frequency 3 Step freq 3 07 FU1 22 to FU1 20 Starting freq to Max freq 0 01 30 00 Hz Yes 6 2 DRV 08 Output Current Current 08 The Load Current in RMS A 6 2 DRV 09 Motor Speed Speed 09 The Motor Speed in rpm rpm 6 2 DRV 10 DC link Voltage DC link Vtg 10 The DC Link Voltage inside invert...

Page 62: ...1 Group Selection 20 6 2 DRV 21 FU2 Group Selection 21 6 2 DRV 22 I O Group Selection 22 6 2 DRV 2312 EXT Group Selection 23 1 Yes 6 2 DRV 24 COM Group Selection 24 1 Yes 6 2 DRV 25 APP Group Selection Not displayed in LCD keypad 25 Not available Press PROG ENT key 1 Yes 6 2 12 Code DRV 23 through DRV 24 appears only when a Sub Board or an Option Board is installed ...

Page 63: ... 10 DC Injection Braking Voltage DcBr value 10 0 to 200 1 50 No FU1 11 DC Injection Braking Time DcBr time 11 0 to 60 sec 0 1 1 0 sec No 6 2 FU1 12 Starting DC Injection Braking Voltage DcSt value 12 0 to 200 1 50 No FU1 13 Starting DC Injection Braking Time DcSt time 13 0 to 60 sec 0 1 0 0 sec No 6 2 FU1 14 Pre excitation Time PreExTime 14 0 to 60 sec 0 1 1 0 sec No 6 2 FU1 15 Hold Time Hold Time...

Page 64: ...0 00 Hz No FU1 37 User V F Voltage 4 User volt 4 37 0 to 100 1 100 No 6 2 FU1 38 Output Voltage Adjustment Volt control 38 40 to 110 0 1 100 0 No 6 2 FU1 39 Energy Save Level Energy save 39 0 to 30 1 0 Yes 6 2 No 0 FU1 50 Electronic Thermal Selection ETH select 50 Yes 1 No Yes FU1 5116 Electronic Thermal Level for 1 Minute ETH 1 min 51 FU1 52 to 200 1 150 Yes FU1 52 Electronic Thermal Level for Co...

Page 65: ... Parameter List 5 5 Keypad Display Setting Range Code Description LCD 7 Segment LCD 7 Segment Units Factory Default Adj During Run Page FU1 99 Return Code Not displayed 99 Not available PROG ENT or SHIFT ESC 6 2 ...

Page 66: ... 12 FU2 11 to FU1 20 0 01 15 00 Hz No FU2 13 Jump Frequency 2 Low Jump lo 2 13 FU1 22 to FU2 14 0 01 20 00 Hz No FU2 14 Jump Frequency 2 High Jump Hi 2 14 FU2 13 to FU1 20 0 01 25 00 Hz No FU2 15 Jump Frequency 3 Low Jump lo 3 15 FU1 22 to FU2 16 0 01 30 00 Hz No FU2 16 Jump Frequency 3 High Jump Hi 3 16 FU2 15 to FU1 20 0 01 35 00 Hz No 6 2 FU2 17 Start Curve for S Curve Accel Dedel Pattern Start...

Page 67: ...ertia Inertia rate 37 0 to 1 1 0 No 6 2 FU2 38 Carrier Frequency Carrier freq 38 1 to 15 kHz 1 5 kHz Yes 6 2 V F 0 Slip comp 1 Sensorless_S 2 Sensorless_T 3 Vector_SPD 4 FU2 39 Control Mode Selection Control mode 40 Vector_TRQ 5 V F No 6 2 No 0 All 1 Rs Lsigma Enc Test FU2 40 Auto Tuning Auto tuning 41 Tr No No FU2 4120 Stator Resistance of Motor Rs 42 0 to depending on FU2 30 ohm 0 001 No FU2 42 ...

Page 68: ...ID Feedback Signal Selection PID F B 51 V2 2 I No FU2 52 P Gain for PID Control PID P gain 52 0 to 999 9 0 1 100 0 Yes FU2 53 I Gain for PID Control PID I time 53 0 to 32 0 sec 0 1 30 0 sec Yes FU2 54 D Gain for PID Control PID D time 54 0 to 999 9 msec 0 1 0 0 msec Yes FU2 55 High Limit Frequency for PID Control PID limit 55 0 to 99 99 Hz 0 01 60 00 Hz Yes FU2 56 Low Limit Frequency for PID Contr...

Page 69: ...to FU1 20 0 01 60 00 Hz No Linear 0 Square 1 FU2 84 2nd V F Pattern 2nd V F 84 User V F 2 Linear No FU2 85 2nd Forward Torque Boost 2nd F boost 85 0 to 15 0 1 2 0 No FU2 86 2nd Reverse Torque Boost 2nd R boost 86 0 to 15 0 1 2 0 No FU2 87 2nd Stall Prevention Level 2nd Stall 87 30 to 150 1 150 No FU2 88 2nd Electronic Thermal Level for 1 minute 2nd ETH 1min 88 FU2 89 to 200 1 150 Yes FU2 89 2nd El...

Page 70: ...ge V1 freq y1 03 0 to FU1 20 0 01 0 00 Hz Yes I O 04 V1 Input Maximum Voltage V1 volt x2 04 0 to 10 V 0 01 10 00 V Yes I O 05 Frequency Corresponding to V1 Input Maximum Voltage V1 freq y2 05 0 to FU1 20 0 01 60 00 Hz Yes 6 2 I O 06 Filtering Time Constant for I Signal Input I filter 06 0 to 10000 ms 1 10 ms Yes I O 07 I Input Minimum Current I curr x1 07 0 to 20 mA 0 01 4 00 mA Yes I O 08 Frequen...

Page 71: ... 13 Speed M Yes I O 14 Multi function Input Terminal P3 Define P3 define 14 Same as Above Speed H Yes 6 2 I O 15 Terminal Input Status In status 15 000000000 to 111111111 I O 16 Terminal Output Status Out status 16 0000 to 1111 6 2 I O 17 Filtering Time Constant for Multi Function Input Terminals Ti Filt Num 17 2 to 50 1 2 Yes 6 2 I O 20 Jog Frequency Setting Jog freq 20 10 00 Hz Yes 6 2 I O 21 St...

Page 72: ...Deceleration Time 5 Dec time 5 34 0 to 6000 sec 0 1 40 0 sec Yes I O 35 Acceleration Time 6 Acc time 6 35 0 to 6000 sec 0 1 30 0 sec Yes I O 36 Deceleration Time 6 Dec time 6 36 0 to 6000 sec 0 1 30 0 sec Yes I O 37 Acceleration Time 7 Acc time 7 37 0 to 6000 sec 0 1 20 0 sec Yes I O 38 Deceleration Time 7 Dec time 7 38 0 to 6000 sec 0 1 20 0 sec Yes Frequency 0 Current 1 Voltage 2 DC link Vtg 3 I...

Page 73: ...mode 50 Auto B 2 None No I O 51 Sequence Number Selection Seq select 51 1 to 5 1 1 Yes I O 52 The Number of Steps of Sequence Number Step number 52 1 to 8 1 2 Yes 6 2 I O 5326 1st Step Frequency of Sequence 1 Seq1 1F 53 0 01 to FU1 20 0 01 11 00 Hz Yes I O 54 Transient Time to 1st Step of Sequence 1 Seq1 1T 54 0 1 to 6000 sec 0 1 1 1 sec Yes I O 55 Steady Speed Time at 1st Step of Sequence 1 Seq1 ...

Page 74: ...SC 1 Yes 5 5 External Group EXT EXT group appears only when the corresponding Sub Board is installed Keypad Display Setting Range Code Description LCD 7 Segment LCD 7 Segment Units Factory Default Adj During Run Page EXT 00 Jump to Desired Code Jump code Not displayed 0 to 99 Not available 1 1 Yes 6 2 None 0 SUB A 1 SUB B 2 SUB C 3 SUB D 4 SUB E 5 SUB F 6 SUB G 7 EXT 01 Sub Board Type Display Sub ...

Page 75: ...ine 04 Same as Above XCEL H Yes 6 2 None 0 Override 1 EXT 05 V2 Mode Selection V2 mode 05 Reference 2 None No 6 2 EXT 06 Filtering Time Constant for V2 Input Signal V2 filter 06 0 to 10000 ms 1 10 ms Yes EXT 07 V2 Input Minimum Voltage V2 volt x1 07 0 to 10 V 0 01 0 00 V Yes EXT 08 Frequency Corresponding to V2 Input Minimum Voltage V2 freq y1 08 0 to FU1 20 0 01 0 00 Hz Yes EXT 09 V2 Input Maximu...

Page 76: ...T 20 Pulse Input Maximum Frequency F pulse x2 20 0 to 100 kHz 0 01 10 00 kHz Yes EXT 21 Frequency Output Corresponding to Pulse Input Maximum Frequency F freq y2 21 0 to FU1 20 0 01 60 00 Hz Yes 6 2 EXT 22 P Gain for Sub B PG P gain 22 0 to 9999 1 3000 Yes EXT 23 I Gain for Sub B PG I gain 23 0 to 9999 1 300 Yes 6 2 EXT 24 Slip Frequency for Sub B Board PG Slip Freq 24 0 to 200 1 100 Yes 6 2 EXT 2...

Page 77: ...LM adjust 35 100 to 200 1 100 Yes 6 2 Frequency 0 Current 1 Voltage 2 DC link Vtg 3 EXT 40 AM1 Analog Meter 1 Output Selection AM1 mode 40 Torque 4 Frequency Yes EXT 41 AM1 Output Adjustment AM1 adjust 41 100 to 200 1 100 Yes Frequency 0 Current 1 DC link Vtg 2 EXT 42 AM2 Analog Meter 2 Output Selection AM2 mode 42 Torque 4 DC link Vtg Yes EXT 43 AM2 Output Adjustment AM2 adjust 43 100 to 200 1 10...

Page 78: ...ry Default Adj During Run Page COM 00 Jump to Desired Code Jump code Not displayed 0 to 99 Not available 1 1 Yes None 0 Device Net 1 Synchro 2 PLC GF 3 Profibus DP 4 Digital In 5 RS485 6 COM 01 Option Board Type Opt B D 01 Modbus RTU 7 None Yes None 0 Command 1 Freq 2 COM 02 Option Mode Opt Mode 02 Cmd Freq 3 None No COM 03 Option Version Opt Version 03 No 8 Bit Bin 0 8 BCD 1 1 8 BCD 1Hz 2 12 Bit ...

Page 79: ...Output 8 Output 8 38 0000 57FF HEX 0000 HEX Yes COM 40 Input Number Input Num 40 0 to 8 1 2 Yes COM 41 Input 1 Input 1 41 0000 57FF HEX 0005 HEX Yes COM 42 Input 2 Input 2 42 0000 57FF HEX 0006 HEX Yes COM 43 Input 3 Input 3 43 0000 57FF HEX 0000 HEX Yes COM 44 Input 4 Input 4 44 0000 57FF HEX 0000 HEX Yes COM 45 Input 5 Input 5 45 0000 57FF HEX 0000 HEX Yes COM 46 Input 6 Input 6 46 0000 57FF HEX...

Page 80: ...0 to FU1 20 0 01 49 99 Hz Yes APP 13 Start Frequency of Aux Motor 3 Start freq 3 13 0 to FU1 20 0 01 49 99 Hz Yes APP 14 Start Frequency of Aux Motor 4 Start freq 4 14 0 to FU1 20 0 01 49 99 Hz Yes 6 2 APP 15 Stop Frequency of Aux Motor 1 Stop freq 1 15 0 to FU1 20 0 01 15 00 Hz Yes APP 16 Stop Frequency of Aux Motor 2 Stop freq 2 16 0 to FU1 20 0 01 15 00 Hz Yes APP 17 Stop Frequency of Aux Motor...

Page 81: ...ntv 27 00 00 to 99 00 00 01 70 00 Yes APP 28 Auto Change Level AutoEx level 28 0 to 100 0 1 20 Yes 6 2 No 0 APP 29 Inter Lock Selection Inter lock 29 Yes 1 No Yes 6 2 APP 30 Actual Value Display Actual Value 30 Yes 6 2 APP 31 Actual Value Display in Percentage Actual Perc 31 Yes 6 2 None 0 V1_Draw 1 I_Draw 2 APP 3229 Draw Mode Selection Draw Mode 32 V2_Draw 3 None Yes 6 2 APP 33 Draw Size Setting ...

Page 82: ...lse Selection EXT 17 Filtering Time Constant for Pulse Input Signal EXT 18 Pulse Input Minimum Frequency EXT 19 Frequency Output corresponding to Pulse Input Minimum Frequency EXT 20 Pulse Input Maximum Frequency EXT 21 Frequency Output corresponding to Pulse Input Maximum Frequency EXT 22 P Gain for PG Option EXT 23 I Gain for PG Option EXT 24 Slip Frequency for PG Option EXT 25 P Gain for Sensor...

Page 83: ...Chapter 5 Parameter List 5 23 Notes ...

Page 84: ......

Page 85: ...d torque Torque command is settable in DRV 04 Frequency or Torque Mode Factory default setting 100 Up to 150 settable Setting the DRV 04 Frequency or Torque Mode Note In torque mode speed unit is automatically displayed in Setti ng DRV 04 Parameter Name Programming Description 0 KeyPad 1 1 In DRV 00 press the PROG key 2 Enter the desired freq 3 Press the ENT key to write the new value into memory ...

Page 86: ... Hz 0 Max freq I O 09 20 mA 0 20 mA I O 10 60 Hz 0 Max freq Code Keypad display Parameter Name I O 06 I filter Filter time constant for I signal Input I O 07 I curr x1 I Input Minimum Current I O 08 I freq y1 Frequency Corresponding to I Input Minimum Current I O 09 I curr x2 I Input Maximum Current I O 10 I freq y2 Frequency Corresponding to I Input Maximum Current Important Increase I O 06 Filte...

Page 87: ... 0 1 1 40 sec I O 30 DEC 3 Dec time 3 0 1 1 40 sec I O 31 ACC 4 Acc time 4 1 0 0 50 sec I O 32 DEC 4 Dec time 4 1 0 0 50 sec I O 33 ACC 5 Acc time 5 1 0 1 40 sec I O 34 DEC 5 Dec time 5 1 0 1 40 sec I O 35 ACC 6 Acc time 6 1 1 0 30 sec I O 36 DEC 6 Dec time 6 1 1 0 30 sec I O 37 ACC 7 Acc time 7 1 1 1 20 sec I O 38 DEC 7 Dec time 7 1 1 1 20 sec FU2 71 Accel Decel time scale Set the Accel Decel tim...

Page 88: ...n FU2 39 Control mode selection Setting Range LCD 7 Seg Description Keypad 1 0 Frequency is set at DRV 00 The frequency is changed by pressing PROG key and entered by pressing ENT key The inverter does not output the changed frequency until the ENT key is pressed Keypad 2 1 Frequency is set at DRV 00 Press PROG key and then by pressing the key the inverter immediately outputs the changed frequency...

Page 89: ...RV 06 Speed 2 1 1 0 DRV 07 Speed 3 Step Frequency Output Output Frequency Analog Signal Input V1 Freq max 0V 10V Reference Freq Range Output Frequency Freq Max 4mA 20mA Reference Freq Range Analog Signal Input I Output Frequency Freq Max 0V 4mA Reference Freq Range 10V 20mA Analog Signal Input V1 I DRV Step freq 1 05 10 00 Hz 10 00 05 Factory Default 10 00 Hz 10 00 DRV Step freq 2 06 20 00 Hz 20 0...

Page 90: ... occurred Press the ENT key to exit The fault content will be stored in FU2 01 to FU2 05 when the RESET key is pressed For more detail please refer to Chapter 7 Fault Contents Keypad display Fault Trip LCD 7 Segment Over Current 1 Over Current 1 OC Over Voltage Over Voltage OV External Trip Input A External A EXTA Emergency Stop Not Latched BX BX Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE...

Page 91: ... DRV 16 Hz Rpm Display Set this parameter to 0 Hz to display frequency or to 1 Rpm to display speed Ralated code DRV 20 FU1 Group Selection 7 Segment keypad DRV 21 FU2 Group Selection 7 Segment keypad DRV 22 I O Group Selection 7 Segment keypad DRV 23 EXT Group Selection 7 Segment keypad DRV 24 COM Group Selection 7 Segment keypad DRV 25 APP Group Selection 7 Segment keypad Select the desired grou...

Page 92: ...Chapter 6 Parameter Description DRV 6 8 Notes ...

Page 93: ...urve 2 This pattern provides more efficient control of acceleration and deceleration in typical winding machine applications Minimum 3 The inverter makes shorten the acceleration time by accelerating with a current rate of about 150 of its rated current and reduces the deceleration time by decelerating with a DC voltage rate of 95 of its over voltage trip level Appropriate application When the max...

Page 94: ...e DC injection braking frequency set in FU1 08 during decelerating Free run Coast to stop 2 Inverter cuts off its output immediately when the stop signal is commanded Stop Mode Decel Stop Mode Dc brake Output Frequency Time Acc Pattern Dec Pattern Output Frequency Time Acc Pattern Dec Pattern Output Frequency Time Acc Pattern Dec Pattern FU1 Stop mode 07 Decel 0 07 Factory Default Decel 0 Output F...

Page 95: ...output blocking time before DC injection braking FU1 10 DC Injection Braking Voltage is the DC voltage applied to the motor and is based on FU2 33 Rated Current of Motor FU1 11 DC Injection Braking Time is the time the DC current is applied to the motor DC Injection Braking Operation Output Frequency Time FX CM ON Output Voltage Time Time Stop Command Output Cutoff Output Cutoff FU1 DcBr freq 08 5...

Page 96: ...set to DC braking FU1 14 Pre excitation Time To set the time for pre exitation Flux gain time before starting Vector or Sensorless Vector control After FU1 14 Pre excitation Time elapses the motor starts acceleration Code LCD display Factory setting Setting range FU1 14 PreExTime 1 sec 0 60 sec FU1 DcSt value 12 50 50 12 Factory Default 50 50 FU1 DcSt time 13 0 0 sec 0 0 13 Factory Default 0 0 sec...

Page 97: ...g Setting range FU1 16 Flux Force 100 100 500 FU1 20 Maximum Frequency FU1 21 Base Frequency FU1 22 Starting Frequency FU1 20 Maximum Frequency is the maximum output frequency of the inverter Make sure this maximum frequency does not exceed the rated speed of the motor FU1 21 Base Frequency is the frequency where the inverter outputs its rated voltage In case of using a 50Hz motor set this to 50Hz...

Page 98: ...asing the output voltage of the inverter If the boost value is set too high than required it may cause the motor flux to saturate causing over current trip Increase the boost value when there is excessive distance between inverter and motor Manual Torque Boost The forward and reverse torque boost is set separately in FU1 27 and FU1 28 Note The torque boost value is the percentage of inverter rated...

Page 99: ...rque is required This pattern maintains a linear volts frequency ratio from zero to base frequency This pattern is appropriate for constant torque applications Square pattern is used where variable torque is required This pattern maintains squared volts hertz ratio This pattern is appropriate for fans pumps etc User V F pattern is used for special applications Users can adjust the volts frequency ...

Page 100: ... V F is selected the torque boost of FU1 26 through FU1 28 is ignored Output Voltage Output Frequency Freq Base 100 Output Voltage Output Frequency Freq Base 100 FU1 31 FU1 30 FU1 34 FU1 33 FU1 35 FU1 37 FU1 36 FU1 32 FU1 User freq 1 30 15 00 Hz 15 00 30 Factory Default 15 00 Hz 15 00 FU1 User volt 1 31 25 25 31 Factory Default 25 25 FU1 User volt 4 37 100 100 37 Factory Default 100 100 FU1 User f...

Page 101: ...ation Note This function does not work when Sensorless is selected in FU2 40 Control Mode FU1 50 Electronic Thermal Motor i2t Selection FU1 51 Electronic Thermal Level for 1 Minute FU1 52 Electronic Thermal Level for Continuous FU1 53 Electronic Thermal Characteristic Motor type selection These functions are to protect the motor from overheating without using additional thermal overload relay Inve...

Page 102: ...ling effects doe not change Load Current Derating Curve Note Despite the motor current changing frequently due to load fluctuation or acceleration and deceleration the inverter calculates the i2t and accumulates the value to protect the motor FU1 54 Overload Warning Level FU1 55 Overload Warning Time The inverter generates an alarm signal when the output current has reached the FU1 54 Overload War...

Page 103: ...tion is used to prevent the motor from stalling by reducing the inverter output frequency until the motor current decreases below the stall prevention level This function can be selected for each mode of acceleration steady speed and deceleration via bit combination t1 FU1 55 Overload Warning Time Output Current Time Time FU1 54 OL Level FU1 54 OL Level AXA AXC ON t1 t1 Related Functions FU2 33 Ra...

Page 104: ...lected Note If stall prevention status persists inverter may stop during acceleration Stall Prevention during Acceleration Stall Prevention during Steady Speed Stall Prevention during Deceleration FU1 99 Return Code 7 Segment Keypad This code is used to exit a group when using a 7 segment keypad After pressing PROG ENT key set the value to 1 and press the PROG ENT key again to exit Related Functio...

Page 105: ......

Page 106: ...Chapter 6 Parameter description FU1 6 14 Notes ...

Page 107: ...rent 1 Over Current 1 OC Over Voltage Over Voltage OV External Trip Input A External A EXTA Emergency Stop Not Latched BX BX Low Voltage Low Voltage LV Fuse Open Fuse Open FUSE Ground Fault Ground Fault GF Over Heat on Heat sink Over Heat OH Electronic Thermal Trip E Thermal ETH Over Load Trip Over Load OLT Inverter H W Fault EEP Error ADC Offset WDOG Error In Phase Open HW Diag HW External Trip I...

Page 108: ...ccurring Three different jump frequency ranges may be set This avoidance of frequencies does not occur during accelerating or decelerating It only occurs during continuous operation Frequency Jump FU2 Dwell freq 07 5 00 Hz 5 00 07 Factory Default 5 00 Hz 5 00 FU2 Dwell time 08 0 0 sec 0 0 08 Factory Default 0 0 sec 0 0 FX CM ON Output Frequency Time Time Run Command FU1 07 t1 t1 FU2 08 Dwell Time ...

Page 109: ... cut the inverter output off in case of phase loss in either input power or inverter output FU2 19 Phase Loss Protection Select Setting Range 2nd bit 1st bit FU2 19 Description 0 0 00 Phase loss protection does not work 0 1 01 Protect inverter from output phase loss 1 0 10 Protect inverter from input phase loss 1 1 11 Protect inverter from input and output phase loss FU2 20 Power ON Start Selectio...

Page 110: ... to xx1x Reset restart No Reset restart Yes Note In case of using Reset Restart to Yes make sure to utilize appropriate warning notices to minimize the potential for injury or equipment damage FU2 22 Speed Search Selection Bit Set FU2 23 Current Limit Level During Speed Search FU2 24 P Gain During Speed Search FU2 25 I Gain During Speed Search Input Power Time FX CM ON Time ON No Effect Start Powe...

Page 111: ... Search Selection selects the speed search function FU2 23 Current Limit Level is the current that the inverter limits its current rise during speed searching The set value is the percentage of FU2 33 Rated Motor Current FU2 24 P Gain is the proportional gain used for speed search Set this value according to load inertia set in FU2 37 FU2 25 I Gain is the Integral gain used for speed search Set th...

Page 112: ...g exchanging function Code Keypad display Description Factory setting Setting Range FU2 28 SS blk time Speed search hold time during speed search 1 sec 0 60 sec Note This parameter is not valid when low voltage LV fault or instant power loss within 15msec occurs FU2 30 Rated Motor Selection FU2 31 Number of Motor Pole FU2 32 Rated Motor Slip FU2 33 Rated Motor Current FU2 34 No Load Motor Current ...

Page 113: ...output frequency higher than the reference frequency to increase the motor speed The inverter increases or decreases the output by delta frequency shown below Output frequency Reference freq Delta freq This value is used for calculating the output wattage when FU2 72 is set to Watt This parameter is used for sensorless control minimum Accel Decel optimum Accel Decel and speed search For better con...

Page 114: ...equency set in FU2 32 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the inverter increases the output frequency higher than the reference frequency to increase the motor speed The inverter increases or decreases the output by delta frequency shown below Delta freq Rated slip Output current Motor No load current rate...

Page 115: ...r 20Hz and more than 100 load is used constantly The motor may rotate 0 5 faster than the maximum speed if the motor temperature does not reach normal operating temperature The performance can be improved during regeneration for systems with frequent acceleration and deceleration operations by installing the DB Dynamic Brake braking unit option Utilize the auto tuning feature when the motor reache...

Page 116: ... are calculated 4 Either PG Status or Rotor constant Tr can be checked with PG option card installed Motor non rotation mode when set to Rs Lsigma 1 Stator resistance Rs Leakage inductance Lsigma can be calculated by setting FU2 40 to Rs Lsigma 2 User should set Stator resistance Rs No load current Noload Curr and Rotor constants Tr 3 To automatically calculate the Stator inductance Ls No load cur...

Page 117: ...tuning Lsigma Tuning T2 Displayed during Leakage inductance Lsigma auto tuning Ls Tuning T3 Displayed during Stator inductance Ls and No load current auto tuning FU2 40 ENC Test T4 Displayed during Encoder auto tuning Tr Tuning T5 Displayed during Rotor filter time constant Tr auto tuning Keypad error display after Encoder test Display Code LED 7 Segment Description Enc Err T6 Displayed when incor...

Page 118: ...hange to manual operation from PID control when this terminal is ON and change back to PID control when this terminal is OFF FU2 48 PID Reference Frequency Selection FU2 49 PID Reference Mode Selection FU2 50 PID Output Direction Selection This code selects reference frequency for PID control Ramp Freq PID control references frequency with Accel and Decel pattern and time Target Freq PID control r...

Page 119: ...o inverter PID controller output This code sets the scale of PID controller output This code sets the second P Gain for PID control The second P Gain is can be selected for PID controller by setting a multi function input I O 12 I O14 or EXT 02 EXT 04 to Open loop This code sets the scale of P Gain and P2 Gain FU2 52 FU2 59 PID output value can be set to 0 by setting a multi function input termina...

Page 120: ...s this may lead to system instability D Control Since the D control uses the variation ratio of error it has the merit of controlling the error before the error is too large The D control requires a large control quantity at start but has the tendency of increasing the stability of the system This control does not affect the steady state error directly but increases the system gain because it has ...

Page 121: ... wOutFreq EXT 2 4 iTerm Clear FU2 48 PID Ref FU2 49 PID Ref Mode FU2 51 FU2 50 FU2 56 PID Negative Limit EXT 2 4 I O 12 14 Multi Function Input P1 P6 Freq wTarFreq Main Routine Software Timer Keypad 1 Keypad 2 V1 I V2 V1 I V2 wRampFreq DRV 15 PID Ref Display DRV 15 PID F B Display DRV 14 Target Frequency DRV 14 Output Frequency FU2 47 PID Selection V F Sensorless Slip compen drv disPI I O 12 14 EX...

Page 122: ...scription 0 01 sec 0 The Accel Decel time is changed by 0 01 second The maximum setting range is 600 seconds 0 1 sec 1 The Accel Decel time is changed by 0 1 second The maximum setting range is 6000 seconds 1 sec 2 The Accel Decel time is changed by 1 second The maximum setting range is 60000 seconds FU2 72 Power On Display This code selects the parameter to be displayed first on keypad DRV 00 whe...

Page 123: ...this time inverter does not generate DB turn on signal Int DB R 1 This is selected when using the internal DB resistor This must be selected for 1 5 HP inverters because they have internal DB resistor as a default Enable Duty 2 3 Continuous Turn On Time 5 seconds Ext DB R 2 This is selected when using an external DB resistor This must be selected for 7 5 10 HP inverters This must be selected for 1...

Page 124: ...nute FU2 88 2nd ETH cont FU1 52 ETH cont ETH level for continuous FU2 90 2nd R Curr FU2 33 Rated Curr Motor rated current The 1st functions are applied if the multifunction terminal is not defined to 2nd Func or if it is not ON The 2nd function parameters are applied when the multifunction input terminal set to 2nd Func is ON Parameters not listed on the table above are applied to the 2nd motor as...

Page 125: ... Communication group is initialized APP 8 Only Application group is initialized Note FU1 30 FU1 37 Motor Parameters must be set first after initializing parameters FU2 94 Parameter Write Protection This function is used to lock the parameters from being changed When the parameters are locked the display arrow changes from solid to dashed line The lock and unlock code is 12 FU2 99 Return Code 7 Seg...

Page 126: ...Chapter 6 Parameter Description FU2 6 34 Notes ...

Page 127: ...voltage I O 02 on the V1 terminal This is the maximum voltage of the V1 input at which inverter outputs maximum frequency This is the inverter output maximum frequency when there is the maximum voltage I O 03 on the V1 terminal Reference Frequency vs Analog Voltage Input V1 0 to 10V I O 06 I O 10 Analog Current Input I Signal Adjustment This is used to adjust the analog current input signal when t...

Page 128: ...frequency reference is lost when the analog input signal is less than half of the minimum value I O 02 or I O 07 below x1 2 The inverter determines that the frequency reference is lost when the analog input signal is less than the minimum value I O 02 or I O 07 When the analog input signal is lost inverter displays the following table Setting Range LCD 7 Seg Description LOP LP Loss of frequency re...

Page 129: ...s Exchange 8 Exchange to commercial power line Reserved 9 Reserved for future use Up 10 Up drive Down 11 Down drive 3 Wire 12 3 wire operation Ext Trip A 13 External trip A Ext Trip B 14 External trip B iTerm Clear 15 Used for PID control Open loop 16 Exchange between PID mode and V F mode Main drive 17 Exchange between Option and Inverter Analog hold 18 Hold the analog input signal XCEL stop 19 D...

Page 130: ...tion of P1 P2 and P3 terminals as shown in the following table Accel Decel Time Parameter Code XCEL H P3 XCEL M P2 XCEL L P1 Accel Time 0 DRV 01 Decel Time 0 DRV 02 0 0 0 Accel Time 1 I O 25 Decel Time 1 I O 26 0 0 1 Accel Time 2 I O 27 Decel Time 2 I O 28 0 1 0 Accel Time 3 I O 29 Decel Time 3 I O 30 0 1 1 Accel Time 4 I O 31 Decel Time 4 I O 32 1 0 0 Accel Time 5 I O 34 Decel Time 5 I O 35 1 0 1...

Page 131: ...M VR V1 I 5G FM 5G A B C AXA AXB P2 MOTOR Potentiometer 1 kohm 1 2W Speed signal Input2 Forward Run Stop Reverse Run Stop Exchange Common Terminal Factory Setting Speed L Speed M Speed H Power supply for speed signal 11V 10mA Speed signal input 0 10V Speed signal input 4 20mA 250ohm Common for VR V1 I Shield MCCB M1 M2 AC220V Line M1 M1 Wiring to By Pass Motor to Commercial line Exchanging Sequenc...

Page 132: ...mode Open Loop DRV 03 Drive Mode and DRV 04 Frequency Mode are applied when the mode has been changed Note This function can be used only when the inverter is stopped Main drive When an option board like RS485 DeviceNet F Net is installed and used for the frequency setting and the run stop command the inverter operation can be changed to manual operation using this function without changing parame...

Page 133: ...quence operation is started To stop the inverter during sequence operation use BX terminal on the control terminal strip Manual This is used to exchange the operation mode of inverter from Auto Sequence to manual operation DRV 03 Drive Mode and DRV 04 Frequency Mode are applied when the mode has been changed Note This function can be used only when the inverter is stopped Go step This is used to t...

Page 134: ...play AXA AXC Q3 Q2 Q1 Output Terminals Bit 3 Bit 2 Bit 1 Bit 0 OFF status 0 0 0 0 ON status 1 1 1 1 7 Segment Keypad Display The JOG terminal is not displayed on 7 Segment keypad I O 17 Filtering Time Constant for Multi function Input Terminals This is the response time constant for terminal inputs JOG FX RX P3 P2 P1 RST BX This is useful where there is a potential for noise The response time is d...

Page 135: ...uts inverter output frequency The output value is determined by FM Output Voltage Output freq Max freq 10V IO 41 100 I O Step freq 4 21 40 00 Hz 40 00 21 Factory Default 40 00 Hz 40 00 I O Step freq 7 24 30 00 Hz 30 00 24 Factory Default 30 00 Hz 30 00 Related Functions DRV 05 DRV 07 Step Frequency 1 3 I O 12 I O 14 Multi function inputs I O 17 Filtering Time Constant I O Acc time 1 25 20 0 sec 20...

Page 136: ...Frequency Detection Level I O 43 FDT Bandwidth These functions are used in I O 44 Multi function Auxiliary Contact Output See FDT in I O 44 I O 44 Multi function Auxiliary Contact Output define AXA AXC The auxiliary contact works Close when the defined condition has occurred Setting Range LCD 7 Seg Description FDT 1 0 Output frequency arrival detection FDT 2 1 Specific frequency level detection FD...

Page 137: ...he reference frequency target frequency AXA AXC terminal is CLOSED AXA AXC configured as FDT 1 FDT 2 AXA AXC is CLOSED when the reference frequency is in I O 43 FDT Bandwidth centered on I O 42 FDT Frequency and the output frequency reaches I O 43 centered on I O 42 AXA AXC configured as FDT 2 FDT 3 AXA AXC is CLOSED when the output frequency reaches the band centered on the FDT frequency The outp...

Page 138: ...erter overload Trip See the nameplate for the rated inverter current AXA AXC configured as IOL Stall AXA AXC is CLOSED when the inverter is on the stall prevention mode AXA AXC configured as Stall AXA AXC Output Frequency Time Time I O 43 2 CLOSED I O 42 AXA AXC Output Frequency Time Time I O 43 2 ON I O 42 ON Related Functions FU1 54 Overload Warning Level FU1 55 Overload Warning Time t1 FU1 55 O...

Page 139: ...C board must be installed AXA AXC configured as COMM line and Q1 as INV line Ssearch AXA AXC is CLOSED during the inverter is speed searching Step pulse When Auto Sequence operation is selected in I O 50 AXA AXC outputs pulse signals on every step Related Functions FU1 59 Stall Prevention Mode FU1 60 Stall Prevention Level AXA AXC ON DC Link Voltage Time Time LV Level 200V DC or 400V DC AXA AXC ON...

Page 140: ...isplay Description 0 000 Fault output relay does not operate at Low voltage trip Bit 0 LV 1 001 Fault output relay operates at Low voltage trip 0 000 Fault output relay does not operate at any fault Bit 1 Trip 1 010 Fault output relay operates at any fault except Low voltage and BX inverter disable fault 0 000 Fault output relay does not operate regardless of the retry number Bit 2 Retry 1 100 Fau...

Page 141: ...t the previous frequency FreeRun 1 Inverter cuts off its output Coast to stop Stop 2 Inverter stops with Decel time DRV 02 and Decel pattern FU1 26 This is the time inverter determines whether there is a frequency reference or not If there is no frequency reference satisfying I O 11 during this time inverter determines that it has lost of frequency reference I O 50 Auto Sequence Operation I O 51 S...

Page 142: ...e 5 I O 50 I O 84 1 0 1 0 OFF 1 ON Example 1 of Auto A operation Example 2 of Auto A operation AUTO B This mode can be also used to program up to 8 different steps as Auto A However to switch from one step to another an external contact closure set to Go step is required Example of Auto B operation Output Frequency Time Seq1 2F Seq1 1F Seq1 3F 1T 1S 2T 2S 3T 3S 1D Forward 2D Forward 3D Reverse P1 ...

Page 143: ...ence starts after the current sequence is finished I O 53 I O 84 Frequency Transient Time Steady Speed Time Motor Direction setting of each Step and Sequence These parameter codes set the frequency transient time steady speed time and motor direction These codes are displayed according to the sequence number and steps ...

Page 144: ...Chapter 6 Parameter Description I O 6 52 Notes ...

Page 145: ...cation requires more than three multi function input terminals Sub A and Sub C boards provide additional three multi function terminals These terminals are used in conjunction with P1 P2 and P3 terminals Refer to I O 12 I O 14 for use The following table shows the terminal definitions Setting Range LCD 7 Seg Description Speed L 0 Multi Step Speed Low Speed M 1 Multi Step Speed Mid Speed H 2 Multi ...

Page 146: ...parameters of EXT 07 EXT 10 This is the filtering time constant for V2 signal input If the V2 signal is affected by noise causing unstable operation of the inverter increase this value Increasing this value may make response time slower This is the minimum voltage of the V2 input at which the inverter outputs minimum frequency This is the minimum frequency the inverter outputs when there is the mi...

Page 147: ... to 1 Feed back with SUB B mounted motor rotation direction is displayed in this parameter EXT 14 Encoder Feedback Frequency Read frequency regardless of control mode if SUB B is installed with EXT 12 set to Feed back EXT 15 Pulse Input Signal Selection Sub B This code sets the encoder pulse to use A B uses two encoder signal lines of A and B and A uses one encoder signal line of A or B A B is use...

Page 148: ...the inverter outputs when there is the minimum pulse frequency EXT 18 This is the maximum pulse frequency at which the inverter outputs maximum frequency This is the maximum frequency the inverter outputs when there is the maximum pulse frequency EXT 20 Reference Frequency vs Pulse Input EXT 22 EXT 23 Gains for Sub B Board This is the proportional gain when the EXT 14 is set to Feed back This is t...

Page 149: ...he average ranges from 0V to 10V EXT 35 is used to adjust the LM value Frequency LM terminal outputs inverter output frequency The output value is determined by LM Output Voltage Output freq Max freq 10V EXT 35 100 EXT PG Slip Freq 24 100 100 24 Factory Default 100 100 EXT Q1 define 30 FDT 1 0 30 Factory Default FDT 1 0 EXT Q2 define 31 FDT 2 1 31 Factory Default FDT 2 1 EXT Q3 define 32 FDT 3 2 3...

Page 150: ... 43 AM2 Adjustment These terminals are provided on Sub C board Analog meter displays the inverter output Frequency Current Voltage and DC link voltage with analog voltage on the AM1 and AM2 terminals of Sub C board The output voltage ranges from 0V to 10V EXT 41 and EXT 43 are used to adjust the AM output value Frequency The AM terminal outputs inverter output frequency The output value is determi...

Page 151: ...eed Dir Speed Limit Direction 1 Forward 0 Reverse 1 Forward By setting speed limit this parameter prevents the motor from rotating excessively high speed due to no load or light load connection during Vector_TRQ in FU2 39 Control mode Set as the percent of EXT 50 Speed limit level and EXT 51 Speed Limit Bias to FU1 20 Max Freq If EXT 53 Speed Limit Direction FWD EXT 51 Speed Limit Bias FWD Torque ...

Page 152: ...T_51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit SPD Output TRQ EXT 51 Speed Bias EXT 51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit Torque Dir FWD REV Speed limit direction FWD REV Torque change SPD Output TRQ EXT 51 Speed Bias EXT 51 Speed Bias EXT 28 Trq Limit EXT 27 Trq Limit EXT 50 Speed Limit SPD Output TRQ EXT_51 Speed Bias EXT_51 Speed Bias EXT 28 Tr...

Page 153: ...55 Zero Speed Detection Bandwidth SPEED AXA AXC Close EXT 54 ZSD Level EXT 55 ZSD Band EXT 54 ZSD Level Close EXT 56 Torque Detection Level EXT 57 Torque Detection Bandwidth Use to set output torque detection SUB B Only valid when FU2 39 Control mode selection is set to Vector_SPD Vector_TRQ Detect Torque using I O 44 Multi function auxiliary contact output selection Note Sub board should be mount...

Page 154: ...e selected in FU2 47 to use this function One inverter can control multiple motors This function is often used when controlling the amount and pressure of flow in fans or pumps Built in PI controller controls a main motor after receiving process control value and keeps the control value constant by connecting auxiliary motors to commercial line when needed In case that flow amount or flow pressure...

Page 155: ...e This code sets the frequency amplitude of traverse operation The value is the percentage of reference frequency The output value is determined by Trv Amp Frequency Reference Freq Trv Amp 100 APP 03 Traverse Scramble Amplitude This code sets the frequency amplitude of scramble operation The output value is determined by Trv Scr Frequency Trv Amp Frequency 100 Trv Scr 100 APP 04 Traverse Accel Tim...

Page 156: ...When the Trv Off Lo terminal is ON the offset frequency is subtracted from the reference frequency To use this function set a terminal out of multi function input terminals P1 P2 P3 to Trv Off Lo in I O 12 I O 14 The offset value is determined by Trv Off Lo Frequency Reference Frequency Trv Off Lo 100 APP 08 Running Auxiliary Motor Number Display This code shows how many auxiliary motors are runni...

Page 157: ...d the time is over APP 20 APP 19 Delay Time before Operating Aux Motor APP 20 Delay Time before Stopping Aux Motor Sets the time the inverter waits before starting the auxiliary motors Sets the time the inverter waits before stopping the auxiliary motors Aux Motor Start Stop with MMC APP 21 The Number of Aux Motors Sets the number of auxiliary motors connected to the inverter APP Start freq3 13 49...

Page 158: ...ation is disabled and Control Mode FU2 47 is changed to V F PID Bypass is available only when Freq Mode DRV 04 is set to V1 1 or V2 The level in a tank can be checked in APP 30 Actual Value and APP 31 Actual Percent Aux Motor Start Stop without PID Control APP 23 Sleep Delay Time APP 24 Sleep Frequency APP 25 Wake Up Level Sleep function is initiated when flow demand is low Inverter stops motor wh...

Page 159: ...low Wiring Diagram for Inter Lock Configuration Sequence Circuit for Inter Lock Configuration APP 27 Auto Change Time APP 28 Auto Change Level This function is used to protect motor from running alone for a long time by changing operation to other motor Auto Change is accomplished when the following conditions are satisfied 1 The time set in APP 27 is over 2 The actual value of controlling amount ...

Page 160: ...hrough P4 cannot be used for other purpose it this code is set to Yes APP 30 Actual Value Display This code displays the value using on PID controller in frequency APP 31 Actual Value Display in Percentage This code displays the value using on PID controller in percentage APP 32 Draw Mode Selection This code sets the signal input to use for Draw operation The main reference frequency is set in DRV...

Page 161: ... 12 14 LPF Step2 V1 Control Terminal EXT 2 4 DRV 7 I O 21 I O 22 I O 23 I O 24 keypad 1 keypad 2 Gain Bias I O 7 10 I O 6 LPF I Control Termianl V1 SUB A or SUB C Gain Bias EXT 7 10 EXT 6 LPF V2 None I V1 I FU1 20 Max Frequency Limit wTarFreq None APP 33 DrawPerc Override_Freq Draw_Freq EXT 5 V2 Mode Override Step1 Step3 Step4 Step5 Step6 Step7 APP 33 Draw Mode ...

Page 162: ......

Page 163: ...ted Analog Meter Output AM1 AM2 Sub Boards Sub D Board Extended I O Speed Feedback Extended I O Module Three Multi Function Inputs P4 P5 P6 Two Multi Function Outputs Q1 Q2 Auxiliary Analog Frequency Reference V2 Encoder Pulse Input Speed Feedback AOC BOC A A B B Encoder Pulse Output FBA FBB Device Net Embedded DeviceNet protocol CAN Controller Inverter Connection Max 64 Input Voltage DC 11 25V Ba...

Page 164: ...able Remote Cable 2m 3m 5m long keypad cables for separate keypad installation DB Resistor Enables Inverter to decelerate rapidly Dynamic Braking DB Unit DB units are provided as an option for 15 30 HP inverters Note Refer to option manual for more details ...

Page 165: ...ncoder Pulse Selection EXT 17 Filtering Time Constant for Pulse Input Signal EXT 18 Pulse Input Minimum Frequency EXT 19 Frequency Output corresponding to Pulse Input Minimum Frequency EXT 20 Pulse Input Maximum Frequency EXT 21 Frequency Output corresponding to Pulse Input Maximum Frequency EXT 22 P Gain for PG Option EXT 23 I Gain for PG Option EXT 24 Slip Frequency for PG Option EXT 25 P Gain f...

Page 166: ...Terminal Forward Run Stop Emergency stop Fault reset Jog Multi function input 1 Multi function input 2 Multi function input 3 FX RX BX RST JOG P2 P3 P1 CM Output freq 2 Analog Meter 0 10V 1mA 2 Output freq Analog Meter Potentiometer 1 kohm 1 2W Fault output relay Less than AC 250V 1A Less than DC 30V 1A Less than AC 250V 1A Less than DC 30V 1A Factory setting Run Power supply for speed signal 12V ...

Page 167: ... Voltage DC link Voltage 15V Pulse output Average voltage 0 10V DC 15V Pulse Output CM Common Terminal Common terminal for LM Q1 Q2 Q3 Multi Function Output Open Collector Output Used as the extended function of AXA AXC I O 44 Output Open Collector Output EXTG External Common Terminal Common terminal for Q1 Q2 Q3 NC Not Used 7 1 4 Parameters of Sub A Board Code Parameter Description Code Parameter...

Page 168: ...Supply E Encoder Input power AC110 220V 50 60Hz 12 15V DC Input 5V 5V Common Terminal Potentiometer Reverse Run Forward Run Stop Emergency stop Not latch Fault reset Jog Multi function input 1 Stop Multi function input 2 Multi function input 3 0V VCC Power supply for speed signal 12V 10mA Speed signal input Factory setting Multi speed input Speed L M H Select the encoder type using Jumper J1 provi...

Page 169: ...B Pulse Output Outputs B signal received from the encoder 5V 5V DC Input Terminal For Line Drive type Provides 5V DC power output to encoder 5V DC Minimum 0 5A VCC 12 to 15V DC Input output Terminal from External Power Supply to Encoder For Open collector type This is the encoder supply voltage Supply proper voltage according to the encoder specification 12 to 15V DC Minimum 0 5A Power Supply Inpu...

Page 170: ...t Encoder signal output Encoder signal ground Note 1 Main circuit Control circuit 2 External speed signal V1 I V1 I Refer to Parameter list Shield 5 V power output to Encoder 1 Sub B board with Line Drive type encoder I O 12 14 Factory setting Multi speed input Speed L M H Common Terminal Multi function input 1 Multi function input 2 Multi function input 3 Power supply for speed signal 12V 10mA Sp...

Page 171: ...hm Speed signal input 4 20mA 250ohm Common for VR V1 I Potentiometer 1 kohm 1 2W I O 12 14 Factory setting Multi speed input Speed L M H 24 V FM 5G 30A 30C 30B AXA AXC Encoder signal input Open collector Encoder signal output 12 15 V DC input output terminal Encoder signal ground Note 1 Main circuit Control circuit 2 External speed command V1 I and V1 I Refer to Function list Shield External Power...

Page 172: ...op Fault reset JOG Multi function input 1 Common Terminal Multi function input 2 Multi function input 3 Emergency brake Note 1 Main circuit Control circuit 2 Output voltage is adjustable up to 12V 3 Three types of External speed signal input available V I V I Refer to Parameter list and description for more details 4 20mA 250 ohm Speed signal input Common terminal for VR V1 I Power supply for spee...

Page 173: ...AM2 Analog Meter 2 Used to monitor one of Output Frequency Output Current Output Voltage DC link Voltage 0 10V DC analog output 1mA Analog Voltage GND Common Terminal Common terminal for LM Q1 Multi function Output Used as the extended function of AXA AXC I O 44 Output Open Collector Output EXTG External Common Terminal Common terminal for Q1 NC Not Used 7 3 4 Parameters of Sub C Board Code Parame...

Page 174: ... OC Multi function input Power supply for speed signal FWD Run Stop REV Run Stop Fault reset JOG Multi function input 1 Common Terminal Multi function input 2 Multi function input 3 Emergency brake Maximum current thru PC 5mA Common terminal for VR V1 I Power supply for speed signal 12V 10mA Speed signal input 4 20mA 250 ohm Factory setting Multi speed input Speed L M H Speed signal input 10V 1koh...

Page 175: ... Corresponding to V2 Input Maximum Voltage V2 freq y2 EXT 30 Multi function Output Terminal Q1 Q1 define EXT 31 Multi function Output Terminal Q2 Q2 define Code Description LCD display EXT 01 Sub Board Type Display Sub D EXT 14 Usage for Pulse Input Signal F mode EXT 15 Pulse Input Signal Selection F pulse set EXT 16 Encoder Pulse Selection F pulse num EXT 17 Filtering Time Constant for Pulse Inpu...

Page 176: ...ed function of AXA AXC I O 44 Below DC 25V 50mA Output Open Collector Output EXTG External Common Terminal Common terminal for Q1 Q2 NC Not used FG GND 5V 15V AOC BOC A A B B Section Terminal Termianl name Terminal description AOC A Pulse Input Terminal Connects A signal of Open Collector type encoder Open Collector BOC B Pulse Input Terminal Connects B signal of Open Collector type encoder A A Pu...

Page 177: ...ia Access Method CSMA CD NBA Carrier Sense Multiple Access Collision Detection Nondestructive Bitwise Arbitration Drive link 5 wire Cable Twisted Pair Number of nodes 64 nodes Bus Max Max Data transmission size max 8 bytes 64bits Data rates and Max Cable length thick 125kbps 500m 1640ft 250kbps 250m 820ft 500kbps 100m 328ft Specification Device type AC Drive Communication control method Explicit P...

Page 178: ...G S T1 T2 2 Terminal Description Terminal Name Description T1 T2 Short the terminal to connect the termination resistor on board S SHEILD G Power grounding terminal for RS485 P Connect the RS485 signal High Signal input output terminal for RS 485 N Connect the RS485 signal Low Reference terminal for RS 485 7 5 4 Remote cable Ordering Number Description Remote cable 2m Remote cable 3m Remote cable ...

Page 179: ...Chapter 7 Options 7 17 7 5 5 Mounting the option boards Connect the option board to Control board using Connector CN2 CN2 Connector Mounting poles Option board Control board ...

Page 180: ... Options 7 18 7 6 External options 7 6 1 Optional Keypads SV ACtionMaster inverter has two different types of keypads for your convenience 1 7 Segment keypad Weight 110g Unit mm 2 LCD Keypad Weight 140g Unit mm ...

Page 181: ...ary However DB transistor is not provided for the ratings above 11kW installing both external DB unit and DB resistor are required See the following table for more details ED 5 Continuous Braking Time 15 sec If Enable duty ED is increased to 10 use the external DB resistor having twice Wattage rating 100 Braking Torque 150 Braking Torque Applied motor capacity kW HP Operating rate ED Continuous Br...

Page 182: ...PE 2 5 5 7 5 5 15 Sec 120 700 TYPE 3 85 1000 TYPE 3 7 5 10 5 15 Sec 90 1000 TYPE 3 60 1200 TYPE 3 11 15 5 15 Sec 60 1400 TYPE 3 40 2000 TYPE 3 15 20 5 15 Sec 45 2000 TYPE 3 30 2400 TYPE 3 18 5 25 5 15 Sec 35 2400 TYPE 3 20 3600 TYPE 3 22 30 5 15 Sec 30 2800 TYPE 3 20 3600 TYPE 3 30 40 37 50 45 60 55 75 4 0 0 V 75 100 3 DB Resistor Wiring When wiring connect the DB Resistor as SHORT as possible ...

Page 183: ...orted at normal ambient temp and P1 is OFF TH1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B IM U V W G R S T B2 DB Resistor FX RX BX RST JO P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance 5m Multi function input terminal...

Page 184: ...rted at normal ambient temp and P1 is OFF TH1 TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B IM U V W G R S T B1 B2 DB Resistor FX RX BX RST JOG P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance 5m Multi function input termi...

Page 185: ...TH2 Open at overheated status Connect the thermal sensor to one of the multi function input P1 P2 or P3 I O 12 14 setting Ext Trip B For DBU refer to 7 6 3 DB Unit IM U V W G R S T P2 DB Resistor FX RX BX RST JO P2 P3 FM FM 5G Analog freq output 2 0 10V P1 REV Run Stop FWD Run Stop Fault reset Jog Max Current thru PC 5mA CM 24 V TH1 TH2 Max distance 5m The wire should be TWISTED Multi function inp...

Page 186: ...NMAST ER 2 3 220 345 93 140 330 7 8 BR1200W015J SV 075ACTIONMAST ER 2 3 220 345 93 140 330 7 8 BR2400W010J SV 110ACTIONMAST ER 2 3 220 445 93 140 430 7 8 BR2400W008J SV 150ACTIONMAST ER 2 3 220 445 93 140 430 7 8 BR3600W005J SV 185ACTIONMAST ER 2 3 220 445 165 140 430 7 8 BR3600W005J SV 220ACTIONMAST ER 2 3 220 445 165 140 430 7 8 BR0400W600J SV 008ACTIONMAST ER 4 1 64 412 40 400 6 3 BR0400W300J S...

Page 187: ...2000W040J SV 110ACTIONMAST ER 4 3 220 445 93 140 430 7 8 BR2400W030J SV 150ACTIONMAST ER 4 3 220 445 93 140 430 7 8 BR3600W020J SV 185ACTIONMAST ER 4 3 220 445 165 140 430 7 8 BR3600W020J SV 220ACTIONMAST ER 4 3 220 445 165 140 430 7 8 SV 300ACTIONMAST ER 4 SV 370ACTIONMAST ER 4 SV 450ACTIONMAST ER 4 SV 550ACTIONMAST ER 4 SV 750ACTIONMAST ER 4 ...

Page 188: ...Chapter 7 Options 7 26 Type 1 Max 400 Watt Type 2 Max 600 Watt A ...

Page 189: ...Chapter 7 Options 7 27 Type 3 ...

Page 190: ...00V 30 37 kW SV370DBU 4U 400V 45 55 kW SV550DBU 4U 400V 75 kW SV750DBU 4U See 4 Dimension 2 Terminal configuration Terminal Description G Grounding terminal B2 Connect it to DB Resistor terminal B2 B1 Connect it to DB Resistor terminal B1 N Connect it to Inverter terminal N P Connect it to Inverter terminal P CM Common for Terminal OH OH Overheat Trip Output Terminal Open Collector output 20mA 27V...

Page 191: ...Chapter 7 Options 7 29 4 Dimension N ynamic T P D R S P2 W N P B2 B1 G raking B WIRING V U IM nit U B2 B1 ...

Page 192: ...DBU RUN RUN LED is blinking while the DBU is activated by motor regenerating energy OHT The unit shuts down the output and turns OHT LED ON when the heatsink is overheated in operation by its protection function OHT POWER RUN POWER LED Red indicates input power is applied RUN LED Green indicates Dynamic braking is active OHT LED Green indicates Over Heat Trip occurs ...

Page 193: ...the 400V class motor use an insulation rectified motor Specifically 1 Specify the 400V class inverter driven insulation rectified motor 2 For the dedicated motor such as the constant torque motor and low vibration motor use the inverter driven dedicated motor 2 Suppressing the surge voltage on the inverter output side On the secondary side of the inverter connect the optional surge voltage suppres...

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Page 195: ...nverter turns off its output if the heat sink over heats due to a damaged cooling fan or an alien substance in the cooling fan by detecting the temperature of the heat sink E Thermal ETH Electronic Thermal The internal electronic thermal of the inverter determines the over heating of the motor If the motor is overloaded the inverter turns off the output The inverter cannot protect the motor when d...

Page 196: ...st DPRAM time out LOR Displayed when option frequency reference is lost Communication network fault LOV Displayed when V1 analog frequency reference is lost LOI Displayed when I analog frequency reference is lost LOX Displayed when sun board V2 ENC analog frequency reference is lost Inv OLT IOLT Inverter Overload The inverter turns off its output when the output current of the inverter flows more ...

Page 197: ...hen Fuse Open Trip occurs Heat Sink Overheat 1 Cooling fan damaged or an alien substance inserted 2 Cooling system has faults 3 Ambient temperature high 1 Exchange cooling fans and or eliminate alien substance 2 Check for alien substances in the heat sink 3 Keep ambient temperature under 40 Electronic Thermal 1 Motor has overheated 2 Load is larger than inverter rating 3 ETH level too low 4 Select...

Page 198: ...r Communication Fault 1 Faulty connection between inverter and keypad 2 Inverter CPU malfunction 1 Check connector 2 Replace inverter Operating Method when the Speed Reference is Lost LOP Loss of reference from the Option LOR Remote LOV V1 LOI I LOX Sub V2 ENC Eliminate cause of fault Inverter Overload 1 Load is larger than inverter rating 2 Selected incorrect inverter capacity 1 Increase motor an...

Page 199: ...ed and the Reference is Too Large Is the frequency reference signal correct Check the level of the input signal Is the following parameter setting is correct Lower Limit Frequency FU1 24 Upper Limit Frequency FU1 25 Analog Frequency Gain I O 1 10 Is the input signal line influenced by external noise Use a shielded wire The Inverter Does Not Accelerate or Decelerate Smoothly Is the acceleration dec...

Page 200: ...ral mega ohms because of the electrolytic capacitor The tester should display x Ω xx Ω when terminal is shorted If all measured values are about the same individual modules are OK 4 Diode module and IGBT module checking points Test Polarity Test Polarity Elements Measured Value Element Measured Value R DCP Short R N Open D1 DCP R Open D4 N R Short S DCP Short S N Open D2 DCP S Open D5 N S Short T ...

Page 201: ...bration Abnormal heating 8 5 3 Periodical Inspection Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them Are there any deposits inside the drive cooling fan If so remove using air Are there any deposits on the drive s PCB Printed Circuit Boards If so remove using air Are there any abnormalities in the various connectors of the drive s PCB If ...

Page 202: ...ld be replaced as shown below When the internal fuse is opened the IGBT should be checked thoroughly before replacing the fuse Contact the factory for fuse replacement information Part name Standard period for replacement Comments Cooling fan 2 3 years Exchange for a new part Smoothing capacitor 5 years Exchange for a new part Other parts Determine after checking R S T Ground DC 500V Meggar U V W ...

Page 203: ...pacitance measuring device No fault Over 85 of the rated capacity Capacitance Measuring Device Relay Is there any chattering noise during operation Is there any damage to the contact Ο Ο Auditory check Visual check No fault Main Circuit Resistor Is there any damage to the resistor insulation Is the wiring in the resistor damaged open Ο Ο Visual check Disconnect one of the connections and measure w...

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Page 205: ...Lower Limit I O 01 10 Analog Frequency Setting Motor Overheat Protection FU1 50 53 Electronic Thermal FU2 30 Rated Motor Multi Step Operation I O 12 14 Define the Multi Function Input Terminals I O 20 27 Jog Multi Step Frequency FU1 23 25 Frequency Upper Lower Limit Jog Operation I O 20 Jog Frequency Frequency Jump Operation FU2 10 16 Frequency Jump Timing the Electronic Brake Operation I O 42 43 ...

Page 206: ...rque is needed for loads such as elevators Manual Auto Torque Boost FU1 26 28 When you want to select an appropriate output characteristic V F characteristic according to loads FU1 29 When you want to se up your own V F pattern FU1 30 37 When you want to adjust the output voltage of the inverter FU1 38 When you want to use the energy saving function FU1 39 When you want to protect the motor from o...

Page 207: ...e status of the input output terminals I O 15 16 When you want to change the response time of the input terminals I O 17 When you want to use the JOG and multi step speed operation I O 20 24 When you want to change the 1st 7th acceleration deceleration time I O 25 38 When you want to use the FM meter terminal output I O 40 41 When you want to set the frequency detection level I O 42 43 When you wa...

Page 208: ...4 22 4 14 6 100 A 0 15 mH 75 A 0 57 mH 71 A SV185ACti onMaster 2 25 ABS203a EBS203 SMC 80P 30 3 30 3 22 4 100 A 0 12 mH 96 A 0 49 mH 91 A SV220ACti onMaster 2 30 ABS203a EBS203 SMC 100P 38 2 30 3 22 4 125 A 0 10 mH 112 A 0 42 mH 107 A SV008ACti onMaster 4 1 ABS33a EBS33 SMC 10P 2 14 2 14 2 14 6 A 8 63 mH 2 8 A 28 62 mH 2 7 A SV015ACti onMaster 4 2 ABS33a EBS33 SMC 10P 2 14 2 14 2 14 10 A 4 81 mH 4...

Page 209: ...A 1 191mH 76A SV370ACti onMaster 4 50 ABS103a EBS103 GMC 85 22 4 22 4 14 6 0 232mH 98A 0 975mH 93A SV450ACti onMaster 4 60 ABS103a EBS103 GMC 100 38 2 38 2 22 4 0 195mH 118A 0 886mH 112A SV550ACti onMaster 4 75 ABS103a EBS103 GMC 125 38 2 38 2 22 4 0 157mH 142A 0 753mH 135A SV750ACti onMaster 4 100 ABS103a EBS103 GMC 150 60 2 0 60 2 0 22 4 0 122mH 196A 0 436mH 187A ...

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Page 211: ... 61000 4 2 1995 ENV 50140 1993 ENV 50204 1995 EN 61000 4 4 1995 ENV 50141 1993 EN 61000 4 8 1993 Type of Equipment Inverter Power Conversion Equipment Model Name SV ACtionMaster Series Trade Mark Cleveland Motion Controls Representative IMC International Motion Controls Address 369 Franklin Street Buffalo New York 14202 USA Manufacturer Cleveland Motion Controls Address 7550 Hub Parkway Cleveland ...

Page 212: ... 61000 4 2 1995 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test Basic EMC Publication IEC 1000 4 2 1995 ENV 50140 1993 Electromagnetic compatibility Basic immunity standard Radiated radio frequency electro magnetic field Immunity test ENV 50204 1995 Radio electromagnetic field from digital radio telephones EN 61000 4 4 199...

Page 213: ...LE RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage r...

Page 214: ...ct any control cables as instructed in the inverter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED ...

Page 215: ... x 181 M8 FS 2 SV185iS5 4 18kW FFS5 T060 x 60A 380VAC 0 5A 27A 541 x 332 x 65 515 5 x 255 M8 FS 2 SV220iS5 4 22kW FFS5 T070 x 70A 380VAC 0 5A 27A 541 x 332 x 65 515 5 x 255 M8 FS 2 iS5 series Filtros Estándar Standard Filters VARIADOR INVERTER POT POWER CODIGO CODE INTENS CURRENT TENSION VOLTAGE CORRIENTE DE FUGAS LEAKAGE CURRENT DIMENSIONES DIMENSIONS L W H MONTAJE MOUNTING Y X PESO WEIGHT TORNIL...

Page 216: ...x DIMENSIONS TIPO D W H X O FS 1 21 85 46 70 5 FS 2 28 5 105 62 90 5 FS 3 48 150 110 125 x 30 5 FS 4 58 200 170 180 x 45 5 ...

Page 217: ...xi Revisions Publication date Ordering Number Changeds to be made Software Version No Note 1 Feb 1999 1 00 2 April 2000 1 03 3 March 2001 1 05 4 July 2001 1 06 5 May 2002 1 07 6 June 2002 2 00 ...

Page 218: ...Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject to change without notice Visit Our Website http www cmccontrols com 10 11 2002 Publication 10310000291 ...

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