Club Car CARRYALL 272, Maintenance And Service Manual

Page: 221 / 312

FE400 ENGINE Flywheel Installation
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 13-7
13
CRANKCASE COVER INSTALLATION
CAUT ION
• Before assembly, make sure parts are clean.
• Do not reuse the gasket. Install a new one.
• Install and tighten crankcase cover bolts as instructed. Failure to do so could cause the cover
to become warped.
1. Clean the gasket surfaces on the crankcase cover to fit a new gasket during installation and inspect the
oil seal for wear and damage.
2. Install crankcase cover. Using HANDS ONLY, seat cover completely against the crankcase.
3. Install and finger tighten evenly the eight cover mounting bolts (Figure 13-9, Page 13-8).
4. Tighten the cover mounting bolts in two steps. First, in the sequence shown, tighten all eight bolts to
approximately 130 in-lb (14 N·m). Then, repeating the sequence, tighten them to 250 in-lb (28.2 N·m).
FLYWHEEL INSTALLATION
See General Warning, Section 1, Page 1-1.
1. Connect the yellow jumper wire (11) to the cord connector (12) (Figure 13-2, Page 13-5) .
CAUT ION
• Before assembly, make sure parts are clean.
2. Insert the flywheel key into the keyway in the crankshaft and align the flywheel keyway. Push the flywheel
and fan onto the crankshaft until it seats. Install flat washer and nut finger-tight.
3. Use a strap wrench (3) to keep the flywheel and fan (1) from turning. Tighten the flywheel nut to 63 ft-lb
(85.4 N·m) (Figure 13-10, Page 13-8) . See following CAUTION.
Figure 13-7 Flywheel Nut Removal Figure 13-8 Adjust Ignition Coil Air Gap
5
7
4
M
F
34
81
0.012 INCH
(0.304 MM)
3