Club Car CARRYALL 272, Maintenance And Service Manual

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FUEL SYSTEM Carburetor
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 14-3
14
2. Position the carburetor with the drain screw (11) over a catch basin (Figure 14-3, Page 14-5) .
3. Drain all the fuel from the bowl into the catch basin. Tighten the drain screw to 10 in-lb (1.1 N·m) and
return fuel to the fuel tank or dispose of properly.
4. Mark the body of the carburetor and the carburetor fuel bowl with an indelible ink marker so that, after
removal, the bowl can be installed again in the same position.
5. Remove the carburetor fuel bowl retaining screw and washer (12), then remove the fuel bowl (10) and
clean it with a nonflammable solvent. See following NOTE.
NOTE: Make sure the fuel bowl gasket (9) remains properly seated in the carburetor body when the fuel
bowl is removed.
During normal operation, the fuel bowl retains the float pivot pin (6). Make sure that the float pivot
pin does not fall out of the carburetor body after the fuel bowl is removed.
6. Remove the main jet (8) from the carburetor body and discard it.
NOTE: Keep the fuel nozzle (7) with the carburetor body after removal of the main jet by positioning the
carburetor upside down during main jet removal.
7. Select the proper size main jet. See chart on page 14-2 . Check the size designation on the jet to make
sure it is the correct part.
8. Install the new main jet and tighten it to 12 in-lb (1.4 N·m). See following CAUTION and NOTE.
CAUT ION
• Do not remove the valve/spring assembly from the float assembly. Doing so will damage the
spring.
NOTE: Inspect the main jet nozzle (7) and pilot jet (4) to ensure they are free from contamination. Replace
any part that is clogged. Replace the float or float valve if damaged or worn. Confirm the float valve/
spring assembly is installed correctly.
9. Install the fuel bowl and position with aligning marks applied in step 4. See following CAUTION.
CAUT ION
• Make sure the fuel bowl is properly seated against the carburetor fuel bowl gasket, and the
gasket is not pinched.
10. Install the fuel bowl retaining screw and tighten it to 61 in-lb (6.9 N·m).
11. Write the size of the main jet on the fuel bowl with an indelible ink marker in a location that will be visible
when the carburetor is installed on the engine.
12. Loosely attach the throttle return spring (11) to the carburetor throttle (12) and throttle bracket (4).
13. Install the carburetor (12), gasket (10), throttle spring (11), bracket (4), gaskets (1) and (3), and carbu-
retor insulator (2) onto the manifold bolts (18) (Figure 14-2, Page 14-4) .
14. Install the intake pipe gasket (16) (check for proper orientation) and intake pipe (17).
15. Attach the carburetor retaining nuts (19) and tighten them to 50 in-lb (5.7 N·m).
16. Lower the floor jack from under the engine mounting plate, allowing the front bracket snubber to return
to normal condition (Figure 14-1, Page 14-2) .
17. Connect fuel supply line (26) and tighten screw clamp to 9 in-lb (1.0 N·m) (Figure 14-2, Page 14-4) .
18. Install carburetor vent line (14) and clamp (13).