Club Car CARRYALL 272, Maintenance And Service Manual

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FUEL SYSTEM Fuel Pump
Page 14-20 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
14
3. Turn fuel shut-off valve on top of the gas tank to the closed (OFF) position (Figure 14-20, Page 14-28
or Figure 14-21, Page 14-28) .
4. Remove hardware (25) attaching the fuel pump (18) and lift the fuel pump out of the engine compartment
(Figure 14-16, Page 14-24 or Figure 14-17, Page 14-25) .
5. Remove the clamp (20) and impulse line (7) from fuel pump.
6. Remove the clamps (16) and fuel lines (2 and 3) from the pump. Plug lines to prevent gasoline leakage.
See following WARNING.
ý
WARNING
• Carefully drain any fuel remaining in the pump into a container. Add drained fuel back into gas
tank or dispose of properly.
FUEL PUMP DISASSEMBLY (METAL PUMP ONLY)
NOTE: A fuel pump rebuild kit is available from Club Car (CC P/N 1014524).
1. Remove four screws (24) and lockwashers (25) from front of the fuel pump (Figure 14-12, Page 14-20) .
2. Remove the front cover of the fuel pump while holding the rest of the pump intact.
3. Note the orientations of the impulse gasket (27), the diaphragm (28) and the gasket (29), then remove
them from the pump. See following CAUTION.
CAUT ION
• Fuel pump gaskets and diaphragms must be installed in exactly the same positions and
orientations they were in before disassembly, or the pump could leak. If leaking occurs, all
new gaskets and diaphragms must be installed.
4. Remove the pumping chamber (30).
5. Remove the back cover (36), the fuel diaphragm (34) and gasket (35).
Figure 14-12 Fuel Pump Figure 14-13 Fuel Pump Mount
24
25
31
33
32
30
34
27
28
29
35
36
FUEL INLET
FUEL INLET
272 ONLY
VALVE
ASSEMBLY
PUMPING
CHAMBER
BACK
COVER
FRONT
COVER
VENT
FUEL
OUTLET
FUEL
OUTLET
VENT
DIRECTION
OF FUEL
FLOW
IMPULSE
LINE
FUEL INLET
FUEL INLET
272 ONLY