Club Car CARRYALL 272, Maintenance And Service Manual

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ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE Starter/Generator (Model 114-01-4005)
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 12-11
12
3. Mark and disconnect the wires from the starter/generator (1). Loosen the two pivot nuts (7) and bolts (5)
(Figure 12-15, Page 12-11).
4. Remove the mounting/adjustment nut (12), washer (9) and bolt (11). Lower the starter/generator and
remove the belt (4) from the pulley (10).
5. Support the starter/generator so that when the pivot bolts are removed the starter/generator will not fall
to the ground. Remove the two pivot nuts (7) and bolts (5) from the mounting bracket.
6. Remove the starter/generator.
Disassembly of the Starter/Generator to Service the Brushes
1. Remove brush covers (29 and 30). (Figure 12-17, Page 12-12). Pull back each brush spring and pull the
brushes back from the center of the commutator end cover. The springs will rest on the sides of the
brushes and help prevent them from sliding towards the center of the cover.
(Figure 12-20, Page 12-14).
See following NOTE.
NOTE: If the brushes are not removed, contact between the brushes and commutator as the commutator
end cover is being removed or installed could damage the brushes.
2. Remove the two bolts (20) and pull commutator end cover (23) free of starter/generator housing (24)
(Figure 12-16, Page 12-12) .
3. Remove terminal hardware (31), screws and lock washers (25), brush holder assembly (26), brush
springs (28), and brushes (27). Make note of the routing of the brushes and wires between the brush
holder assembly and the inside of the commutator end cover for later reassembly
(Figure 12-17,
Page 12-12) . See following NOTE.
Figure 12-15 Starter/Generator Removal
DF
F2
5
11
4
9 12
1
10
7
2
F1
A2
A1
14
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