Club Car CARRYALL 272, Maintenance And Service Manual

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MC012C-BS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS Hydraulic Line and Hose Replacement
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 6-25
6
1.5. Use a 3/8-inch flare nut wrench to remove the same brake line (10 or 11) from the rear brake hose
at the I-beam of the vehicle frame.
1.6. Repeat steps 1.4 through 1.5 for the opposite rear brake line if necessary.
2. Carryall 472/XRT 1200 SE:
2.1. Chock the front wheels, release the park brake, and lift the rear of the vehicle with a chain hoist or
floor jack. See WARNING “Lift only one end... in General Warning, Section 1, Page 1-2 .
2.2. Place jack stands under the rear axle tubes and lower onto stands. See Figure 5-2, Section 5,
Page 5-3.
2.3. Place a pan below the vehicle to collect the brake fluid.
2.4. Use a 3/8-inch flare nut wrench to remove brake line (15) from the master cylinder
(Figure 6-21,
Page 6-27) .
2.5. Use a 3/8-inch flare nut wrench and remove rear brake line (15) from the brake tee (17).
2.6. Remove rear brake line (10 or 11) from the brake tee.
2.7. Remove rear brake line (10 or 11) from the brake hose at the I-beam of the vehicle frame.
2.8. Repeat steps 2.6 and 2.7 for the opposite rear brake line if necessary.
2.9. Remove the bolt (18) from the brake tee (17) and remove the tee from the vehicle frame.
REAR BRAKE LINE INSTALLATION
1. Turf 272/Carryall 272/XRT 1200:
1.1. Install brake line (10 or 11) to rear brake hose at the I-beam of the vehicle frame and tighten to 11
ft-lb (14.9 N·m) (Figure 6-20, Page 6-26) .
1.2. Install the opposite end of the brake line to the master cylinder and tighten the flare nut fitting to 11
ft-lb (14.9 N·m) (Figure 6-20, Page 6-26) .
1.3. Repeat steps 1.1 through 1.2 for the opposite rear brake line if necessary.
1.4. Fill the reservoir of the master cylinder and bleed the hydraulic system.
See Bleeding the Hydrau-
lic Brake System on page 6-31.
1.5. Perform all of the brake system inspections. See Brake System Inspection on page 6-1.
2. Carryall 472/XRT 1200 SE:
2.1. Install brake tee (17) to vehicle frame plate using hex-head 1/4-20 x 3/4-inch bolt (18) and tighten
to 65 in-lb (7.345 N·m) (Figure 6-21, Page 6-27) .
2.2. Install brake line (10 or 11) to rear brake hose at the I-beam of the vehicle frame and tighten to 11
ft-lb (14.9 N·m).
2.3. Install the opposite end of the brake line to the brake tee (17) and tighten to 11 ft-lb (14.9 N·m).
2.4. Repeat steps 2.2 and 2.3 for the opposite rear brake line if necessary.
2.5. Install rear brake line (15) to brake tee (17) and tighten to 11 ft-lb (14.9 N·m).
2.6. Install opposite end of the brake line (15) to the master cylinder and tighten to 11 ft-lb (14.9 N·m).
2.7. Fill the reservoir of the master cylinder and bleed the hydraulic system.
See Bleeding the Hydrau-
lic Brake System on page 6-31.
2.8. Perform all of the brake system inspections. See Brake System Inspection on page 6-1.
REAR BRAKE HOSE REMOVAL
1. Chock the front wheels, release the park brake, and lift the rear of the vehicle with a chain hoist or floor
jack. See WARNING “Lift only one end...” in General Warning, Section 1, Page 1-2 .
2. Place jack stands under the rear axle tubes and lower onto stands. See Figure 5-2, Section 5,
Page 5-3.
3. Place a pan below the vehicle to collect the brake fluid.