Club Car CARRYALL 272, Maintenance And Service Manual

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MC012C-BS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK Unitized Transaxle Installation
Page 16-20 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
16
Unitized Transaxle Installation, Continued:
25. Connect the 6-gauge white wire to the F2 post and the 6-gauge black ground wire to the A2 post of the
starter generator and tighten to 48 in-lb (5.4 N·m). Connect the 16-gauge yellow wire to the DF post and
tighten to 30 in-lb (3.4 N·m)
(Figure 16-48, Page 16-20) .
26. Connect the Forward/Reverse shifter and bracket to the transaxle.
26.1. Install the three screws (2) securing the Forward/Reverse shifter cable bracket (1) to transaxle and
tighten them to 135 in-lb (15.3 N·m) (Figure 16-35, Page 16-15) .
26.2. Place the woodruff key (9) on the shifter shaft.
26.3. Place the shifter lever (6) (aligned with the woodruff key) onto the Forward/Reverse shaft (15).
26.4. Install the nut (3), washer (4), and bolt (7) on the Forward/Reverse shifter lever and tighten to 23
in-lb (2.6 N·m).
26.5. Position the shifter cable in the shifter cable mounting bracket on the transaxle and tighten the
mounting nuts to 22 ft-lb (29.8 N·m). Connect shifter cable rod end to the shifter arm (Figure 16-49,
Page 16-20) .
27. Attach the ground wire to the mounting screw on the oil filler tube mounting bracket and tighten to 50 in-
lb (5.7 N·m) (Figure 16-50, Page 16-20) .
Figure 16-47 Oil Level Sensor Jumper Wire Figure 16-48 Starter/Generator
Figure 16-49 Connect Shifter Cable Figure 16-50 Engine Ground
STARTER/
GENERATOR
YELLOW
OIL SENDING
UNIT JUMPER
WIRE
DF
F2
WHITE
YELLOW
GROUND
SPRING RELEASE
NUTS
TOP VIEW