Club Car CARRYALL 272, Maintenance And Service Manual

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BODY AND TRIM Cargo Bed
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 4-11
4
CARGO BED
Read General Warning, Section 1, Page 1-1.
CARGO BED REMOVAL
NOTE: Cargo bed removal and installation will be easier with the help of an additional person.
1. Turf 272/Carryall 272/XRT 1200:
1.1. Raise bed and ensure that the prop rod (25) is secured in the prop rod track (2). Hold bed securely
in an upright position. Remove cotter pin (3) and flat washer (4) from top end of prop rod where prop
rod attaches to bed. Remove prop rod (25) from bed and place prop rod between prop rod track (2)
and rear body panel. Lower bed onto vehicle frame
(Figure 4-5, Page 4-12) .
1.2. Remove two 3/8-16 nylon locknuts (8) from left and right cargo bed hinge/bolt assemblies.
1.3. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges, and
remove the 3/8 x 3-3/8-inch hinge bolts (9) from the hinge assemblies.
1.4. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of
vehicle (approximately 3 inches (7.6 cm) to release bed latch assembly (10) from latch plate (11)
and lift bed from vehicle.
2. Carryall 472/XRT 1200 SE:
2.1. Remove two 3/8-16 nylon locknuts (2) from left and right cargo bed hinge/bolt assemblies
(Figure 4-6, Page 4-13) .
2.2. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges, and
remove the 3/8 x 3-3/8-inch hinge bolts (1) from the hinge assemblies.
2.3. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of
vehicle (approximately 3 inches (7.6 cm)) to release bed latch assembly (6) from latch plate (11)
and lift bed from vehicle.
CARGO BED INSTALLATION
NOTE: Cargo bed removal and installation will be easier with the help of an additional person.
1. Turf 272/Carryall 272/XRT 1200:
1.1. Hold front of bed lower than rear of bed and place front edge of bed onto vehicle frame and align
latches (10) with latch plates (11) (Figure 4-5, Page 4-12) .