Club Car CARRYALL 272, Maintenance And Service Manual

Page: 85 / 312

MC012C-BS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS Park Brake System
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 6-33
6
PARK BRAKE SYSTEM
See General Warning, Section 1, Page 1-1.
PARK BRAKE CABLE REMOVAL
Equalizer Cable Removal
1. Chock the wheels and release the park brake.
2. Remove the two screws (3) that secure the park brake boot (2) to the seat support
(Figure 6-27,
Page 6-37) .
3. Slide the boot (2) off of the park brake handle (1).
4. Remove the boot shield (27) from the park brake handle.
5. Remove the equalizer spring (21) from the equalizer cable (9).
6. Remove the equalizer jam nut (11) and conical nut (23) from the cable end (9).
7. Remove the end of the park brake cable from handle (1) by pushing the equalizer cable in an upward
direction and pulling the cable end toward the passenger side of the vehicle.
8. Remove the equalizer cable from the vehicle.
Park Brake Pulley Removal
1. Remove the park brake equalizer cable. See Park Brake Cable Removal on page 6-33.
2. Remove the four #10-24 x 3/4-inch socket-head screws (14), locknuts (18) and washers (17) from frame
and remove the assembly (Figure 6-27, Page 6-37) .
Wheel Brake Cable Removal
1. Loosen the equalizer jam nut (11) and the conical nut (23) to provide slack in the wheel brake cables
(Figure 6-27, Page 6-37) .
2. Pull a wheel brake cable to the side and remove the cable end from the keyhole opening in the park brake
equalizer (Figure 6-25, Page 6-34 and Figure 6-26, Page 6-34) .
3. Remove the cable clip (23) from a wheel brake cable (22) at the vehicle frame (25) (Figure 6-27,
Page 6-37) .
4. Remove a park brake cable clip (12), hair spring cotter pin (20) and clevis pin (19).
5. Remove the cable from a cable support bracket (16 or 24).
6. Slide the cable through the frame hanger (15) and remove the cable from the vehicle.
7. Remove the remaining wheel brake cable in the same manner.
Figure 6-24 Master Cylinder Reservoir
WAR
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USE ONL
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DO
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FR
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SEALED CONT
AINER
MAX
MIN
USE
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. 3
F
LU
ID F RO
M
A
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A
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CLEAN
F
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A
PS
B EF
OR
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MIN
MAX
Full
Level
Low
Level
Safe Level