Club Car CARRYALL 272, Maintenance And Service Manual

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FE400 ENGINE Engine Installation
Page 13-8 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
13
Flywheel Installation, Continued:
CAUT ION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place
screwdriver or pry bar between fan blades.
4. Install the fan housing and tighten the seven screws to 90 in-lb (10 N·m).
5. Install the fan shroud and tighten the four screws to 25 in-lb (2.8 N·m).
ENGINE INSTALLATION
1. Place engine onto engine mounting plate and tighten the mounting hardware (1, 2 and 5) to 13 ft-lb
(18 N·m). Tighten nuts (6) to 17 ft-lb (23.1 N·m) (Figure 13-1, Page 13-4) .
2. Install drive clutch. See Drive Clutch Installation, Section 17, Page 17-11.
3. Install drive belt. See Drive Belt Installation, Section 17, Page 17-3.
4. Install muffler. See Muffler Installation, Section 15, Page 15-1.
5. Install starter/generator and belt. See Starter/Generator (Model G425419), Section 12, Page 12-1.
6. Install the powertrain. See Unitized Transaxle Installation, Section 16, Page 16-15.
7. Install oil drain plug in the crankcase and tighten to 20 ft-lb (27.1 N·m). Apply a light film of oil on the seal
of a new oil filter and install the filter on the crankcase. Fill the crankcase to the proper level with the cor-
rect type of oil
(Figure 13-12, Page 13-9) . See Periodic Lubrication Schedule, Section 10,
Page 10-3.
8. Check all hardware for proper torque/tightness.
9. Check engine oil level (Figure 13-11, Page 13-9) .
9.1. Vehicle should be on a level surface when checking oil. Do not overfill.
10. Install a new or cleaned spark plug, gap 0.027 - 0.031 inch (0.69 - 0.79 mm).
11. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
Figure 13-9 Crankcase Cover Installation Figure 13-10 Fan and Flywheel Assembly
3
5
8
1
6
4
2
7
1
3
M
F
34
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