Club Car CARRYALL 272, Maintenance And Service Manual

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2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 15-1
15
SECTION 15 – EXHAUST SYSTEM
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DANGER
• See General Warning, Section 1, Page 1-1.
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WARNING
• See General Warning, Section 1, Page 1-1.
MUFFLER
MUFFLER REMOVAL
1. Turn the key switch to OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL
position. Chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting The Battery on page 1-3.
3. Remove the spark plug wire. See WARNING “To avoid unintentionally starting...” in General Warn-
ing, Section 1, Page 1-1 .
4. Remove the muffler clamp (6) from the muffler (1) and clamp bracket (2) (Figure 15-1, Page 15-2) .
5. Remove the hex-head cap screw (7), lockwasher (8) and flat washer (9) from mounting bracket. Retain
the governor cable bracket (13).
6. Remove the hex nuts (10) and lockwashers (11) from the manifold.
7. Remove the muffler (1) from the vehicle.
MUFFLER INSTALLATION
NOTE: Any time the muffler is removed from the vehicle, install a new muffler clamp (6) (CC P/N 1017689)
and muffler gasket (12)
(Figure 15-1, Page 15-2) .
1. Loosely attach muffler (1) to muffler bracket (2) with clamp (6) (Figure 15-1, Page 15-2) .
2. Place a new gasket (12) on the cylinder block exhaust stud bolts.
3. Attach muffler manifold with lockwashers (11) and hex nuts (10) and tighten finger-tight.
4. Loosely attach muffler (1) mounting bracket and governor cable bracket (13) using hex-head cap screw
(7), lockwasher (8) and flat washer (9).
5. Tighten manifold hex nuts (10) to 11 ft-lb (14.9 N·m).
6. Tighten hex-head cap screw (7) to 14 ft-lb (18.9 N·m).
7. Tighten muffler clamp (6) to 40 in-lb (4.5 N·m).
NOTE: Removing and installing the governor cable bracket may change the RPM setting. See Engine
RPM Adjustment, Section 14, Page 14-10.