Club Car CARRYALL 272, Maintenance And Service Manual

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TORQUE CONVERTER Drive Clutch
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 17-11
17
12. Install the 1/4-20 screws and washers (1) and tighten them to 10 ft-lb (13 N·m) (Figure 17-7, Page 17-8) .
See following NOTE.
NOTE: Make sure there is at least a (minimum) gap of 0.020-inch (0.51-mm) between each end of the
mounting pin and the mounting screw.
13. Install three drive button take-up springs.
13.1. Install each spring on right-hand side of the three button mounting posts (when looking into the
interior of the clutch drive hub, and with a rib at a twelve o’clock position) as shown (Figure 17-15,
Page 17-12) .
14. Compress each take-up spring and install the drive button over the rib and take-up spring (Figure 17-8,
Page 17-9) .
15. Install a no. 10-24 button retaining screw with flat washer through each button and into the rib. Tighten
the screws to 34 in-lb (3.8 N·m) (Figure 17-9, Page 17-9) .
16. Install the thrust washer (11) onto the moveable face assembly (Figure 17-7, Page 17-8) .
17. Install the hub assembly (8) on the moveable face assembly and align the match marks made before dis-
assembling the clutch. Press the hub assembly on by hand.
18. Replace the three plastic plugs (9) into the hole protectors (Figure 17-7, Page 17-8) .
DRIVE CLUTCH INSTALLATION
1. Place the drive clutch assembly on the crankshaft taper. Position the flat washer (19) on the bolt (18) and
start the bolt into the crankshaft (Figure 17-7, Page 17-8) . See following NOTE.
NOTE: The drive clutch retaining bolt has left-hand threads. The manufacturer recommends replacing the
drive clutch retaining bolt (CC PN 103345701) when installing the drive clutch. If a new bolt is not
available, clean the threads of the original bolt and apply Loctite
®
242 to the threaded end prior to
installation.
2. Tighten the drive clutch retaining bolt (17) to 25 ft-lb (33.9 N·m).
3. Install the starter/generator belt and adjust belt tension as instructed. See Starter/Generator Installa-
tion, Section 12, Page 12-9. Tighten the starter/generator mounting hardware to 23 ft-lb (31.2 N·m) and
the adjusting hardware to 13 ft-lb (17.6 N·m).
Figure 17-14 Install White Washers
Pin should protrude an equal amount
on both sides.
Install white
washers on
each side
of pin.