agrifac ENDURANCE User Manual Download Page 143

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TROUBLESHOOTING

Endurance2-UM-2018-20-R0-en-2020420

143

TROUBLESHOOTING

7.1

Introduction

Consult the table if there are any problems. Contact your dealer if you cannot solve the problem.

7.2

Problems, causes and solutions

ENGINE

Problem

Possible cause

Solution



The starter motor
does not work or the
speed is too low

Discharged batteries

Recharge the batteries.
Use auxiliary batteries

Loose battery clamps

Tighten the battery clamps

Corroded battery clamps

Clean the battery clamps

The engine does not
start or starts difficult

The start procedure is not
obeyed

Refer to the start procedure

Clogged air filter

Message on the main screen:

“Clean / replace the air filter
elements”

113

Clogged fuel filter

Replace the filter

Air in the fuel system

Bleed the system

Wrong fuel

Drain the system.
Use the correct fuel

155

The negative battery cable
was disconnected too soon

Contact your dealer

Summary of Contents for ENDURANCE

Page 1: ...URANCE CROP SPRAYER CONDOR ENDURANCE 2 CE02 2018 2020 USER MANUAL Agrifac Machinery B V Endurance2 UM 2018 20 R0 en 2020420 No XXXXXXX READ AND UNDERSTAND THIS MANUAL BEFORE USING THE MACHINE Publ 20201102 ...

Page 2: ...1 0 521 527210 Fax 31 0 521 517328 E mail info agrifac com Internet www agrifac com Copyright No part of this manual may be reproduced or made public without the written permission of Agrifac Machinery B V Changes This manual is subject to change without notice Contact your dealer or go to www agrifac com for the latest publication Language Original manual Translation of the original manual is a s...

Page 3: ...ls of your dealer Name Address Telephone Fax E mail Machine identification Fill in the identification details of the machine You can find these details on the identification plate Also fill in the delivery date Type Serial number Year of manufacture Delivery date ...

Page 4: ...test centre recognized in some Europe an countries If the label shown here is present on the sprayer the sprayer has been certified by SKL In that case you have received an SKL test report with the sprayer Sprayers for Germany have been certified by JKI the German test cen tre If the label is missing you may have to have the sprayer certified first Consult the national legislation about mandatory ...

Page 5: ...e manual of the AddFlow system option The SKL test report depending on the destination country The JKI test report Germany Availability This manual must always be present with the sprayer or in the cab If you lose this manual order a new one from your dealer Terminology Machine the crop sprayer Sprayer the crop sprayer Spray product plant protection product or fertilizer in a commercial packaging ...

Page 6: ...efers to a message on the main screen Refer to 147 Abbreviations HTA HighTechAirPlus SSP StrictSprayPlus SHP StrictHeightPlus Units of measurement C degree Celsius kW kilowatt F degree Fahrenheit L litre A ampere L ha litre per hectare Ah ampere hour L min litre per minute cm centimetre m metre h hour min minute ha hectare mm millimetre ha h hectare per hour Nm newton metre hp horsepower rpm revol...

Page 7: ...d to a warranty if despite correct operation and proper maintenance a defect oc curs You have no right to a warranty if the defect is caused by Normal wear Failure to obey instructions on the machine Failure to obey instructions in this manual Lack of maintenance Non genuine parts Abnormal external influences A modification not permitted by Agrifac Contact your dealer for the warranty terms and co...

Page 8: ...8 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 9: ...uction hopper 34 2 11 Clean water tank 35 2 12 Tank screen 35 2 13 Handwash tank 35 2 14 Spray boom 36 2 15 Spray nozzle holders 37 2 16 Border nozzle holders 37 2 17 End nozzle holders 38 2 18 HTA unit and HTA spray nozzles 38 2 19 Foam marker 38 2 20 Liquid system with pneumatic section valves 39 2 21 Liquid system with individually controlled nozzle holders 40 3 TRANSPORT 41 3 1 Introduction 41...

Page 10: ...gine off 79 5 17 Main screen 80 5 18 Main screen EcoTronic 80 5 19 Induction hopper 81 5 20 Filling the spray tank 83 5 21 Pressure filter 83 5 22 Spray nozzles 84 5 23 Border nozzles 84 5 24 Foam marker option 85 5 25 Filling charts for the last spray pass 86 5 26 AddFlow system option 87 5 27 Spray boom folding 87 5 28 After spraying 87 6 MAINTENANCE 89 6 1 Introduction 89 6 2 Testing the spraye...

Page 11: ...gearboxes 120 6 30 Using a jack 122 6 31 Wheel nuts 122 6 32 Tyres 123 6 33 Spray pump Altek 124 6 34 Suction filter 126 6 35 Pressure filter 127 6 36 Spray tank 128 6 37 Spray flowmeter 128 6 38 Spray boom Yaw damping 129 6 39 Spray boom Breakaway protection 129 6 40 Foam marker option 130 6 41 HTA unit option 131 6 42 Winter storage 132 6 43 Fuses and relays 133 7 TROUBLESHOOTING 143 7 1 Introdu...

Page 12: ...0 9 Filters 156 10 10 Spray tank and clean water tank 156 10 11 Spray boom 157 10 12 Options 160 10 13 Sound level 160 11 APPENDICES 161 11 1 Tightening torques 162 11 2 Examples of spray nozzles 164 11 2 1 Agrotop 164 11 2 2 Lechler 166 11 2 3 TeeJet 169 11 3 HTA spray nozzles 172 11 3 1 HTA D3 21 TKSS 5 50 cm 172 11 3 2 HTA D4 21 TKSS 7 5 50 cm 174 11 3 3 HTA D3 21 TKSS 5 37 5 cm 176 11 3 4 HTA ...

Page 13: ...s situation which if not avoided could result in death or serious injury NOTICE NOTICE indicates a situation which if not avoided could result in property damage This symbol indicates additional information and tips 1 3 Emergency stop The emergency stop button 1 is located on the armrest in the cab Do not press the emergency stop button while driving on public roads By pressing the emergency stop ...

Page 14: ... lever forward 3 Push the door 2 open 4 Leave the cab 1 5 Emergency hammer The emergency hammer 1 is located next to the driver s seat Shatter and remove the glass 2 of the left or right cab door if necessary Cut the seat belt 3 if necessary 1 6 First aid kit and fire extinguisher Keep a first aid kit in the cab Install a fire extinguisher on the machine ...

Page 15: ...eath or serious injury A risk is indicated in the triangle on the label with an exclamation mark or a symbol The risk avoidance accident prevention is indicated below or next to the triangle On some parts you will find blue safety labels A blue safety label indicates a mandatory action for example the use of personal protective equipment Do not remove the labels Order new labels from your dealer t...

Page 16: ...SAFETY 16 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 17: ...SAFETY Endurance2 UM 2018 20 R0 en 2020420 17 ...

Page 18: ... you disconnect alternator cables Turn the engine off Remove the ignition key Wait 2 or 10 minutes refer to the label on the battery Disconnect the battery cable from the main batteries Disconnect the battery cable from the SSP batteries 8461262 WARNING High pressure oil easily punctures skin which could result in death or serious injury Do not use your fingers to find a leak use a piece of card b...

Page 19: ...e ladder steps and the handrails if necessary Move the ladder up before driving off 8461225 WARNING Working near power lines Know the height and vertical reach of the machine Determine a safe working procedure Consult the power company Do not unfold or fold the spray boom near power lines Keep a safe distance electrocution can occur without di rect contact In case of direct contact 1 Stay in the c...

Page 20: ...id 5 Wait 4 hours to let the vapours escape 6 Use a respirator appropriate for the latest spray product used 7 Let an assistant near the spray tank monitor your condi tion 8461209 WARNING Toxic chemicals This water can contain toxic chemicals Do not drink this water 8461211 Label near the suction filter and pressure filter WARNING Make sure that you do not get spray liquid on your body Close the e...

Page 21: ...he chassis behind the wheels WARNING Moving part Keep a safe distance when the engine is running 8461239 Label on the chassis behind the wheels WARNING Prevent being run over Keep a safe distance when the engine is running 8461238 WARNING Prevent being run over Use wheel chocks After parking on a slope Before maintenance 8461224 WARNING Prevent accidents When reversing the reversing alarm must sou...

Page 22: ...l resistant gloves Chemical resistant overall Respiratory protection 8461257 WARNING Hazardous substances Prevent serious health problems caused by breathing hazardous substances Read and obey the instructions for the cab air filter 8461258 WARNING Use Personal Protective Equipment specified by the spray product manufacturer refer to the label and the Safety Data Sheet For example Chemical resista...

Page 23: ...ance2 UM 2018 20 R0 en 2020420 23 1 8 Information labels Do not remove the labels Order new labels from your dealer to replace damaged labels If a part that bears a label is replaced order and replace the label too ...

Page 24: ...n that case a new label that shows 10 minutes will be send to you by your dealer In case of an uncertified engine optional for Australia Label on the battery Refer to 90 8461256 Label on the fuel tank Refer to 54 8461264 Label on the AdBlue tank Refer to 54 8461259 Label on the optional towing hitch 2 T max maximum 2000 kg 100 kg max maximum 100 kg 24 V 24 Volt 8461217 Label on the optional towing...

Page 25: ...122 8461233 Lashing point Refer to 41 8461240 Tow point Refer to 147 8461241 Air conditioning refrigerant The refrigerant filling quantity is written on the label Air conditioning compressor oil Refer to 106 8461244 Emergency exit 8461270 France top speed 25 km h 8254791 1 Germany top speed 40 km h 8254792 ...

Page 26: ...nstruction Order number Pressurized cab option Label in the cab The cab complies with ISO standard EN 15695 1 2009 category 4 7910704 0 5 QR code For mobile phones with a QR code reader Take a picture of the code to go to the Agrifac website 90000141 0 14 ...

Page 27: ...application of plant protection products and fertilizers in agriculture and horticulture 2 2 Main components 1 Cab 2 Undercarriage 3 Diesel engine and hydraulic pumps 4 Fuel tank 5 AdBlue tank 6 Induction hopper option 7 Fill pump 8 Spray pump unit 9 Platform 10 Spray tank 11 Clean water tank 12 Lifting frame 13 Centre frame 14 Spray boom ...

Page 28: ...s 1 filter element for dust 1 for aerosols and 1 carbon filter element for vapours The cleaned air is blown into the cab A warning light in the cab comes on when the pres sure becomes less than 20 Pascal Seats The cab has a driver s seat 1 and an instructor seat 2 Both seats have a seat belt WARNING Do not let anyone but an instructor ride along on the machine The instructor must sit on the instru...

Page 29: ...on grill 5 Sunblind 6 Radio Various parts 1 Cup holder 2 Cigarette lighter 3 Emergency hammer 4 Sunblind 5 Ignition switch 6 Emergency exit 7 Storage compartment 8 Seat belt Power sockets 1 Power socket 24 Volt when the igni tion is turned on 2 Power sockets 12 Volt Steering column 1 Steering wheel 2 Display 3 Switches 64 4 Accelerator pedal 5 Brake pedal ...

Page 30: ...en 4 is located outside the cab The tank screen is used to start and stop the filling of the tanks The screen shows the current content of the spray tank and the clean water tank An extra tank screen on the platform is optional Observation system The observation system is optional The system consists of one or more cameras and a screen 1 AddFlow system AddFlow is optional With AddFlow you can loca...

Page 31: ...tments Storage compartments on the machine 1 Drawer for manuals and other docu mentation 2 Coolbox 3 Storage compartment 4 USB port 5 Volt to charge your mo bile phone 5 Ethernet port for Agrifac personnel 6 Cooling compartment 7 Storage compartment 8 Storage compartment ...

Page 32: ...ing angle sensor 8 Wheel motor and gearbox 9 Brake cylinder 10 Drum brake Track width The track width is stepless adjustable Steering modes Front wheel steering 1 the front wheels are steered by the steering wheel Four wheel steering 2 all wheels are steered by the steering wheel Rear wheel steering 3 the rear wheels are steered by pushbuttons on the armrest The front wheels are steered by the ste...

Page 33: ... The spray pump unit is installed between the rear wheels The spray pump a diaphragm pump or a centrifugal pump is driven by a hydraulic motor During the filling of the tanks the water is fil tered by the suction filter The pressure filter prevents clogging of the spray nozzles The liquid flows are controlled with electric valves A pressure regulator controls the operating pressure of the sprayer ...

Page 34: ...ozzles 1 in the bottom of the spray tank agitate the spray liquid The mechanical agitation system is optional Pad dles in the bottom of the spray tank agitate the spray liquid 2 10 Induction hopper The induction hopper is optional With the induction hopper the spray product can be added without having to climb on the platform ...

Page 35: ...2 12 Tank screen The tank screen 1 is used to start and stop the filling of the tanks The screen shows the current content of the spray tank and the clean water tank The content can also be read from the main screen in the cab An extra tank screen on the platform is optional 2 13 Handwash tank The handwash tank 1 must be filled with clean tap water The soap dispenser 2 must be filled with liquid s...

Page 36: ...er shocks when driving across bumps AirFlowPlus boom The AirFlowPlus boom for spraying with air assis tance is optional Fans blow the spray liquid into the crop Advantages less drift better crop penetration and decreased usage of spray product BalancePlus system Agrifac s BalancePlus system is standard Due to the spray boom balancing the spray boom hardly moves when driving over bumps StrictSprayP...

Page 37: ...er Spray nozzles 2 are optional The nozzle holder 1 can be closed by turning the head until it clicks into an intermediate position 2 16 Border nozzle holders Manually operated four way border nozzle holders 2 are standard The border nozzle holder 2 is used instead of the last spray nozzle holder 1 to spray the parcel boundaries Electrically operated border nozzle holders are op tional Border nozz...

Page 38: ...Plus sys tem is optional The HTA compressor supplies air through the hose 1 In the HTA spray nozzle 2 the air is mixed with the spray liquid Advantages less drift better crop penetration and decreased usage of spray product 2 19 Foam marker The foam marker is optional The foam marker is intended for fields where rows of crops cannot be used for orientation For orientation the foam mark er drops fo...

Page 39: ... closed with pneumatic section valves 20 1 Spray tank 2 Clean water tank 3 Filling valve option 4 Induction hopper option 5 Tank selection valve 6 Suction hose 7 Manually operated valve 8 Fill pump 9 Filling valve 10 Suction filter 11 Spray pump 12 Pressure regulator 13 Selection valve agitation induction hopper tank cleaning closed position 14 Agitation system 15 Tank cleaning nozzle 16 Pressure ...

Page 40: ...pened and closed with its own valve 20 1 Spray tank 2 Clean water tank 3 Filling valve option 4 Induction hopper option 5 Tank selection valve 6 Suction hose 7 Manually operated valve 8 Fill pump 9 Filling valve 10 Suction filter 11 Spray pump 12 Pressure regulator 13 Selection valve agitation induction hopper tank cleaning closed position 14 Agitation system 15 Tank cleaning nozzle 16 Pressure fi...

Page 41: ...report transport damage to the transporter and your dealer 3 2 Transport on a trailer If the machine is not transported to a dealer or to Agrifac tell the truck driver how to drive the machine off the trailer If the machine is transported to a dealer or to Agrifac the dealer or an Agrifac employee must drive the machine off the trailer Contact a transporter Specify the dimensions weight and destin...

Page 42: ...verall dimensions of the truck and the machine 14 If necessary deflate the tyres to decrease the transport height 15 Secure the machine to the trailer By blocking the wheels 3 With 4 chains Attach the chains 4 to the lashing points 6 on the machine Tension the chains with chain tensioners 5 Upon arrival 1 Let the truck driver park the trailer on a firm even surface 2 Remove the chains 3 Sit down o...

Page 43: ...ng the machine on a trailer By deflating the air springs You decrease the transport height by 10 15 cm The machine is more stable during transport Deflating the air springs 1 Start the engine 2 Simultaneously press the buttons on the armrest for 2 seconds the machine goes down Inflating the air springs after transport 1 Start the engine 2 The message Vehicle height In bottom po sition For transpor...

Page 44: ...TRANSPORT 44 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 45: ...of the sprayer and the start up after winter storage 4 2 Supplied parts Two ignition keys for the ignition switch and the cab door Two keys for the fuel filler cap Two keys for the AdBlue filler cap One quick connector for a fill hose to fill the hand wash tank A fill hose is not supplied Refer to 47 One measuring jug ...

Page 46: ...k wrench for the suction filter and the pres sure filter Two wheel chocks option Four brake release bolts One handpump for oil 4 3 Tyres NOTICE Check the tyre pressure inflate the tyres 123 Possibly the tyres were de flated to decrease the transport height ...

Page 47: ...n filters 1 in the cab roof You can find these filters in the cab Install the filters 1 Remove the packaging 2 Open the cover 2 3 Remove the plates 3 4 Install the filters 1 5 Install the plates 3 6 Close the cover 2 4 5 Fill hose for the handwash tank Assemble a fill hose 1 to fill the handwash tank 2 with clean tap water The fill hose must be connect ed to the quick connector 3 and to a water ta...

Page 48: ...r to 63 if you want to make a different selec tion 4 8 Spray nozzles Install spray nozzles 2 on the spray nozzle holders 1 In case of HTA spray nozzles 2 add conventional spray nozzles on the spray nozzle holders 1 if de sired 4 9 Border nozzles Install border nozzles 3 on the border nozzle hold ers 2 ...

Page 49: ...with the national legislation 4 11 Start up after winter storage 1 Do the points under After winter storage in the Maintenance schedule 96 2 Install the fill pump and the spray pump if they were removed from the machine for winter storage 3 Secure all pipes 4 If the batteries were removed from the machine for winter storage install the batteries and connect the cables 5 Start the engine 77 and 78 ...

Page 50: ...START UP 50 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 51: ...le driving WARNING Do not let anyone but an instructor ride along on the machine The instructor must sit on the instructor seat and must fasten his seat belt The instructor seat is certainly not a child seat Check the operation of the brakes immediately after driving off Do not leave the cab while driving While driving on public roads keep to the traffic regulations Adjust your speed according to ...

Page 52: ...view Use the ladder for climbing on and off the machine Sit down on the driver s seat close the door and start the engine In case of a pressurized cab check the warning light cab pressure 61 Adjust the driver s seat if necessary Fasten your seat belt Move the ladder up Turn the work lights on if necessary Adjust the rear view mirrors if necessary Select FIELD MODE main screen NOTICE Prevent damage...

Page 53: ...rritation NOTICE Prevent damage to the spray boom accelerate gradually and do not brake abruptly De crease your speed before corners After spraying WARNING Fold the spray boom Do not fold the spray boom near power lines Apply the parking brake Move the ladder down Turn the engine off and take the ignition key with you Use the ladder for climbing on and off the machine Use wheel chocks after parkin...

Page 54: ... you fill the fuel tank WARNING If any fuel or AdBlue gets in your eyes Immediately rinse your eyes with plenty of water Get medical aid if eye irritation occurs NOTICE Use suitable fuel and suitable AdBlue Refer to section 10 6 155 The use of other products can cause irreparable damage The use of other products voids your warranty Use winter diesel when there is frost NOTICE AdBlue storage Store ...

Page 55: ...itable AdBlue ISO 22241 DIN 70070 Do not put water or antifreeze in the AdBlue tank If you do not use suitable AdBlue the engine torque and the engine speed will be decreased and you can no longer work with the machine In this case you need a service engineer of the engine manufacturer to reset the system NOTICE When the fuel tank is almost empty a message will appear on the main screen Fill the f...

Page 56: ...n the seat has reached the desired height Look at the weight and height indicator 2 The indicator must be fully green If the indicator is yellow or yellow green change the seat height with the lever 1 until the indicator 2 is fully green Pull the lever 3 up and move the seat for ward or rearward Pull the lever 4 up and move the seat cush ion forward or rearward Pull the lever 5 up and adjust the a...

Page 57: ...mage Release the lever when the seat has reached the desired height Possibly the height is changed a little automatically so the seat suspension can move up and down suf ficiently Pull the lever 2 up and move the seat for ward or rearward Pull the lever 3 up and move the seat cush ion forward or rearward Pull the lever 4 up and adjust the angle of the seat cushion Pull the lever 5 up and adjust th...

Page 58: ...1 and adjust the height Tighten the knob 3 Loosen the knob 2 and move the armrest forward or rearward Tighten the knob Adjusting the steering column 1 Sit down on the driver s seat 2 Push the pedal 1 down and adjust the an gle 3 Pull the lever 2 up and adjust the angle 4 Loosen the knob 3 and adjust the height Tighten the knob ...

Page 59: ... 2 Rear view mirror adjustment 3 Headlights and tail lights OFF Automatic low beam Sidelights parking lights Low beam If the turning knob 3 is in position 0 OFF the daytime running lights come on when you start the engine 4 Work lights OFF Automatic work lights Work lights at the front Work lights at the front and at the sides 5 Rotating beacons OFF ON 6 Cooling compartment 7 Ventilation grill 8 S...

Page 60: ...8 20 R0 en 2020420 1 Reading light 2 Hazard lights 3 Warning light cab pressure pressur ized cab 4 Fan speed pressurized cab 5 Reversing light option 6 Rear fog light 7 LEDs below the rear roof edge op tional position for the switch ...

Page 61: ... warning light 1 comes on Select the average speed 2 2 the warning light must go off At a certain moment the average speed 2 2 will be too low to reach the required pressure the warning light 1 comes on Select the maximum speed 2 3 the warning light must go off Replace the filter elements according to the interval in the Maintenance schedule 95 Replace the dust filter element sooner if the warning...

Page 62: ...chever comes first Refer to 95 Before spraying 1 Turn the ignition on 2 The warning light cab pressure must come on 3 Close the doors 4 The warning light cab pressure must go off after maximum 30 seconds While spraying 1 Keep the doors closed 2 Increase the fan speed when the warning light cab pressure comes on Replace the filter elements if the warning light stays on fan at maximum speed 3 Stop s...

Page 63: ...t started Select C or F Press the buttons 3 5 simultaneously for 3 seconds Select the external temperature or the internal temperature Press the button 3 LED 4 on external temperature Press the button 3 LED 4 off internal temperature Set the internal temperature Press the button 3 LED 4 off internal temperature Press the button 5 or the button 7 repeatedly to set the temperature Windscreen demisti...

Page 64: ...gh beam 5 9 Steering column display Warning lights and indicator lights 1 Warning light STOP engine failure Refer to section 5 14 2 Indicator light direction indicator 3 Indicator light direction indicator for a trailer 4 Indicator light high beam 5 Warning light battery Refer to sec tion 5 14 5 10 Pedals The accelerator pedal is used for driving on the road 1 Accelerator pedal 2 Brake pedal ...

Page 65: ...ushbutton identifies the status Symbol for the spray pump The light is off the pump cannot be switched on The light is white the pump can be switched on The light is green the pump is running Agrifac April 2020 On your machine the colours of the symbols in the pushbuttons can differ from the col ours mentioned in this manual This will be corrected with the next software update ...

Page 66: ...flashes while the ladder moves up or down UP DOWN WARNING Move the ladder down before leaving the cab If you forget to move the ladder up before driv ing off The message Move the ladder up appears on the main screen Move the ladder up and the message disap pears 5 Parking brake Pushbutton Parking brake released Parking brake applied If you forget to release the parking brake before driving off The...

Page 67: ...ng on the field 6B When the four wheel or the rear wheel steering is active The light in the button 6A is off You cannot select road mode Four wheel steering Rear wheel steering 6A Road mode cannot be selected To select ROAD MODE The front wheel steering must be active The rear wheels must be in the straight ahead position If the light in the button 6A is on 1 Stop driving 2 Press the button 6A 3 ...

Page 68: ...6A Road mode To select FIELD MODE when ROAD MODE is active 1 Stop driving 2 Press the button 6B 3 Field speed 2 is selected automatically the symbol in the button 6B becomes green 6B Field mode Field speed 2 Field speed Briefly press the button 6B if you want to change between field speed 2 green symbol and field speed 3 orange symbol Press the button 6B for 2 seconds if you want to select field s...

Page 69: ...ndard acceleration Standard acceleration Press the button III if you want to select the high acceleration High acceleration 8 Steering mode Pushbuttons The selected mode is shown on the main screen Front wheel steer ing Four wheel steer ing Rear wheel steer ing In road mode you cannot select a steering mode Disabled function When you select field mode front wheel steer ing is selected automaticall...

Page 70: ...eels with the steering wheel 8B 8A 8C Rear wheel steering Press the button 8B The rear wheels turn to the left Press the button 8C The rear wheels turn to the right Briefly press the button 8A to change from rear wheel steering to front wheel steering Front wheel steering 9 Anti slip regulation Pushbutton In road mode you cannot switch the anti slip regulation on OFF ON 10 Spray pump Pushbutton OF...

Page 71: ... 14 Airflow direction AirFlowPlus boom Pushbuttons Angle setting Forward Rearward 15 Spray boom left Turning knob pushbutton Turn the knob Open or close the sections Border nozzle Press the knob 1x ON Press again OFF End nozzle Press the knob 2x ON Press again OFF 16 Spray boom right Turning knob pushbutton Functions such as Spray boom left 17 Sensor for the FIELD MENU Move your hand to the sensor...

Page 72: ...2 UM 2018 20 R0 en 2020420 No Description 18 Numeric keypad 19 Touchpad For future use 20 Last used settings Pushbuttons Option When the light in the pushbutton is off the function is disabled or the option is not installed ...

Page 73: ...ve button 1 and push the con trol lever forward 2 2 Release the drive button 1 3 Put the control lever in the centre 3 4 Slowly push the accelerator pedal down the machine will start to move forward 5 Use the accelerator pedal to control the speed Release the accelerator pedal to stop the machine 6 Use the brake pedal if necessary Reverse 1 Press the drive button 1 and pull the control lever rearw...

Page 74: ...tton 1 and push the con trol lever forward 2 the machine will start to move forward 2 Release the drive button 1 3 Put the control lever in the centre 3 4 Push the control lever forward 2 to go faster push the control lever past the point of re sistance 4 if you want maximum accelera tion put the control lever in the centre 3 to keep the same speed pull the control lever rearward 5 to go slower or...

Page 75: ...tion 1 Drive button The main screen shows the selected driving direction 73 2 Auto steering ON OFF 3 Speed control in preparation 4 Spray boom DOWN Press the button halfway Slow Press the button all the way Fast 5 Spray boom UP Press the button halfway Slow Press the button all the way Fast ...

Page 76: ...own for example Briefly press the button To the centre position Press again The right side goes DOWN Press again To the centre position Press again The left side goes DOWN 9 Spray boom variable geometry Left side UP 10 Spray boom variable geometry Left side DOWN 11 Spray boom variable geometry Right side UP 12 Spray boom variable geometry Right side DOWN 13 Spraying of spray liquid START STOP 14 1...

Page 77: ...to 147 if the engine does not start and the machine has to be towed Procedure 1 Send everyone away 2 Sit down on the driver s seat 3 Put the key in the ignition switch 4 Turn the key to position I The warning light 5 comes on The warning light 1 comes on briefly 5 Sound the horn 2x and wait 10 seconds so anyone you did not notice can walk away from the machine 6 Start the engine turn the key to po...

Page 78: ...length of approximately 3 metres Procedure 1 Switch electrical components off 2 Remove the ignition key from the ignition switch Take the ignition key with you 3 Do not connect the jump leads to the SSP batter ies 1 option 4 Place the auxiliary batteries 2 next to the ma chine as shown 5 Connect the and terminal of the auxiliary batteries with the jump lead 4 These batteries are now connected in s...

Page 79: ...e come very hot The high temperature shortens the turbo s life Let the engine run idle for 5 minutes before you turn it off Procedure 1 Sit down on the driver s seat Turn the key to position 0 the engine stops 2 The warning light 1 and the indicator light 2 come on for 15 25 seconds 3 Remove the ignition key from the ignition switch Take the ignition key with you ...

Page 80: ... on the screen 1 switches on The screen is switched off when the engine is turned off 1 Touchscreen 2 LED 3 Light sensor 4 USB port 5 18 Main screen EcoTronic Agrifac April 2020 Dear customer This part of the user manual is in preparation Contact your dealer if you have any questions ...

Page 81: ...tion 1 Induction hopper Pushbutton Up 2 Induction hopper Pushbutton Down 3 Lid 4 Rinsing ring with 4 rinsing nozzles 5 Rinsing ring valve 6 Rinsing nozzle for containers When you close the lid 3 you can also use the rinsing nozzle to clean the induction hopper 7 Rinsing nozzle valve ...

Page 82: ...No Description 8 Spray gun 9 Spray gun valve 10 Selection valve A Closed B Spray product from the induction hopper to the spray tank The liquid flow is adjustable C Spray product from a container to the spray tank The liquid flow is adjustable Option ...

Page 83: ...el and the Safety Da ta Sheet 2 Make sure that the spray tank does not over flow 3 Pour the spray product through the basket filter into the spray tank 4 Place the empty container over the rinsing nozzle Rinse out the container 5 Clean the basket filter with the spray gun 6 Close the tank lid 5 21 Pressure filter The sprayer is supplied with pressure filter elements 50 mesh red suitable for many s...

Page 84: ...ray nozzle 2 by turning the head of the nozzle holder 1 HTA spray nozzle 2 option Select the required spray nozzle for example the HTA spray nozzle 2 by turning the head of the nozzle holder 1 5 23 Border nozzles Select the required border nozzle for example the border nozzle 3 by turning the head of the nozzle holder 2 ...

Page 85: ...medical aid If any foam concentrate gets on your skin immediately wash your skin with soap and water Procedure 1 Bleed the air in the tank with the valve 1 2 Remove the filler cap 2 3 Fill the tank 3 with foam concentrate and water Add antifreeze when there is frost 4 The air pressure is set at 1 bar with the pressure regulator 4 Do not change the pressure 5 Switch the left 5 or right 6 foam marke...

Page 86: ...0 0 33 0 LIQUID APPLICATION RATE 100 L ha 200 54 0 60 0 66 0 Remaining distance 1000 m 300 81 0 90 0 99 0 Working width 30 m 400 108 0 120 0 132 0 Needed spray liquid 2 x 150 300 L 500 135 0 150 0 165 0 LIQUID APPLICATION RATE 200 L ha Remaining dis tance m Working width m 27 30 33 Example 100 54 60 66 LIQUID APPLICATION RATE 200 L ha 200 108 120 132 Remaining distance 1200 m 300 162 180 198 Worki...

Page 87: ...ING Do not unfold or fold the spray boom near power lines 5 28 After spraying Procedure 1 Clean the inside of the spray tank with the tank cleaning nozzles 2 Rinse the sprayer with clean water 3 Clean the suction basket basket filter suc tion filter element and the pressure filter el ements 4 Rinse your gloves before you take them off 5 Wash your hands and lower arms with soap and water 6 Wash you...

Page 88: ...OPERATION 88 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 89: ...l WARNING Use genuine Agrifac parts Do not use the sprayer until worn or damaged parts have been replaced Rinse the sprayer with clean water before you do any maintenance Clean the sprayer with a pressure washer before you do any maintenance Do not direct the water jet at bearings or electrical components Park the sprayer on a firm even surface Apply the parking brake Use wheel chocks Prevent carb...

Page 90: ... in the engine control unit The AdBlue is circulated to cool the AdBlue injector The AdBlue lines are emptied to prevent frost damage 3 Disconnect the negative battery cable NOTICE If you disconnect the negative battery cable too soon a system error will occur and the engine will no longer start In this case you need a service engineer of the engine manufacturer to reset the system In case of an u...

Page 91: ...AdBlue is circulated to cool the AdBlue injector The AdBlue lines are emptied to prevent frost damage 3 Disconnect the negative battery cable NOTICE If you disconnect the negative battery cable too soon a system error will occur and the engine will no longer start In this case you need a service engineer of the engine manufacturer to reset the system In case of an uncertified engine optional for A...

Page 92: ...ellus Max Eco SAE 15W 40 2 9 8700290 8700291 8700292 5 60 208 AddFlow pump TeeJet SAE 10W 30 0 15 8700230 1 per piston Wheel gearbox Dana Brevini RCH8402 Castrol Alphasyn EP 220 2 8 8710211 8710215 20 208 HTA compressor Mouvex Mouvex BSC2 1 2 8710315 1 2 Air conditioning com pressor Sanden PAO Oil 68 AA1 8700280 0 5 Visually check the oil level Option Contact your dealer or a specialist NOTICE Do ...

Page 93: ...roducts The use of other products can cause irreparable damage The use of other products voids your warranty 6 5 3 Grease Part Product Filling quantity Order number Weight kg kg General Castrol Spheerol EPL 2 8750110 8750040 18 50 Grease reservoir Automatic lubrication system Castrol Spheerol EPL 2 4 8750110 8750040 18 50 Option NOTICE Do not mix different products The use of other products can ca...

Page 94: ...r conditioning Refrigerant R134a 1700 gram Visually check the coolant level Contact your dealer or a specialist Refer to the label in the cab The label specifies the refrigerant and the oil The refrigerant filling quantity is written on the label NOTICE Do not mix different products The use of other products can cause irreparable damage The use of other products voids your warranty ...

Page 95: ...intenance of these subjects after the initial maintenance Subject First operating hours User Dealer 10 100 150 150 300 Retighten the wheel nuts with a torque wrench 122 Retighten the bolts of the spray boom with a torque wrench 162 Change the oil in the wheel gearboxes 120 Replace the oil filter cartridge on the hydraulic pumps Standard 1 cartridge In case of an AirFlowPlus boom 2 cartridges Repla...

Page 96: ...ecessary 107 Fill the windscreen washer tank if necessary 108 Check the tyre pressure 123 Check the brakes for leaks 119 Spray pump Altek check the oil level 124 Clean the suction filter element 126 Clean the pressure filter elements 127 HTA unit check the air filter 131 HTA unit check the oil level in the HTA compressor 131 Clean the inside of the cab Clean the lighting and the reflectors Check t...

Page 97: ...ding of the spray boom balancing Check the breakaway protection 129 Check the towing hitch Check the oil level in the wheel gearboxes 120 Change the oil in the wheel gearboxes 120 Foam marker clean the filter 130 Foam marker replace the sponges 130 Retighten the bolts of the spray boom with a torque wrench 162 HTA unit replace both air filter elements 131 HTA unit change the oil in the HTA compres...

Page 98: ...ating hours At the start of winter storage After winter storage User Dealer 50 200 500 1000 Replace the air dryer cartridge 104 Replace the windscreen wiper blade 108 Check the brake shoes 119 Have the brakes checked and maintained 119 Read this manual again Option If applicable ...

Page 99: ...he coolant at least 1x per year Replace the fuel pre filter cartridge at least 1x per year Replace the fuel filter cartridge at least 1x per year Replace both air filter elements at least 1x per year 113 Check the condition of the belt at least 1x per year Check the belt tensioner at least 1x per year Check the guide roller Ø 87 mm at least 1x per year Replace the belt at least 1x per year SSP che...

Page 100: ...dard 1 cartridge In case of an AirFlowPlus boom 2 cartridges Replace the oil filter element next to the hydraulic oil tank at least 1x per year Replace the oil filter element next to the starter motor at least 1x per year Change the hydraulic oil INTERVAL Cab air filter in the cab roof If applicable 3 months 6 months User Dealer Replace the carbon filter elements 115 Clean the air recirculation fi...

Page 101: ...ear month day on the label in the cab is the date Agrifac opened the airtight packaging of the carbon filter element Write this date in the schedule on the next page Replace the carbon filter element every 3 months Re place all filter elements carbon aerosol and dust eve ry 6 months Replace the dust filter element sooner if the warning light cab pressure stays on after the left door has been close...

Page 102: ...MAINTENANCE 102 Endurance2 UM 2018 20 R0 en 2020420 FILTER ELEMENT REPLACEMENT SCHEDULE Date Filter element Carbon Aerosol Dust ...

Page 103: ...6 5 92 Machine without an automatic lubrication system for grease Lubricate the machine 1x per 50 operating hours Lubricate the spray boom 1x per 50 operating hours Use a grease gun for parts with a grease nipple Use a brush for parts without a grease nipple Machine with an automatic lubrication system for grease Lubricate the parts that are not connected to the system 1x per 50 operating hours Lu...

Page 104: ...dryer cartridge if necessary Draining the water condensate Pull the ring 1 sideways or push the valve 2 IN until the water is removed Air dryer cartridge A replacement kit contains 1 car tridge and 1 O ring Replace the cartridge 1x per year Replacing the cartridge 1 Start the engine 2 Lower the fill pump 3 down 3 Turn the engine off and take the ignition key with you 4 Exhaust all tanks pull the r...

Page 105: ...ening a fitting Prevent damage to the system Work with clean hands and clean tools Clean the area around a component before you remove it Cover the area of a removed component Use the dust cap when you disconnect a hose 6 11 Hydraulic oil If the level is too low the message Hydraulic oil level is too low appears on the main screen Oil change procedure in preparation 6 12 Hydraulic hoses WARNING Im...

Page 106: ...l of the battery charger While charging a battery an explosive gas is formed Do not smoke near the battery Do not use any equipment near the battery that can cause sparks 6 15 Air conditioning WARNING Use safety goggles If any refrigerant gets in your eyes immediately rinse your eyes with plenty of water and get medical aid NOTICE Leave any maintenance to a specialist Refer to the label in the cab...

Page 107: ...elts Check the condition and the operation Replace the seat belts if necessary 6 17 Handwash tank 1 Connect the fill hose 1 47 2 Fill the handwash tank 2 with clean tap wa ter 3 Fill the soap dispenser 3 with liquid soap if necessary WARNING Do not drink this water ...

Page 108: ... washer fluid with antifreeze properties when there is frost Read and obey the instruc tions on the label of the windscreen washer fluid Fill the tank 1 with windscreen washer fluid if nec essary 6 19 Windscreen wiper WARNING Poor visibility can cause accidents Replace the wiper blade at least 1x per year 1 Check the condition of the wiper blade 1 Replace the wiper blade if necessary 2 Clean and a...

Page 109: ...tion occurs AdBlue is not used in case of an uncertified engine optional for Australia Cleaning the filter in the AdBlue filler neck 1 Turn the engine off and take the ignition key with you 2 Remove the filler cap 1 and the AdBlue filter 2 3 Put the filler cap and the AdBlue filter in clean water 3 for at least 5 minutes 4 Place the AdBlue filter and the filler cap back 5 Wash your hands with soap...

Page 110: ...ectrical components these have to be replaced 8 Remove the old filter bowl 5 9 Remove the old diaphragm 6 10 Remove the old filter element 7 11 Clean the groove 8 the screw thread 9 and the contact surface 10 with a moist cloth 12 Install the new filter element 7 Do not spray BIOLUBE oil on the O ring 13 Spray BIOLUBE oil 11 on the screw thread 9 and on the new diaphragm 6 14 Install the new diaph...

Page 111: ... 1 3 Remove the radiator grille 2 4 Remove the bolt 3 5 Move the air conditioning condenser 4 for ward Remove the condenser 4 if neces sary pull the condenser up until it comes loose 6 Clean the condenser 4 and the intercooler radiator oil cooler 5 with a blow gun 6 7 Put the condenser 4 back in its original po sition 8 Install the radiator grille 2 9 Close the cover 1 ...

Page 112: ...rns Check the coolant level daily Check the coolant level when the engine is cold If the level is too low the message Coolant level is too low appears on the main screen Checking the coolant level 1 Open the hatch 1 above the engine 2 Remove the filler cap 2 3 Check the coolant level 3 4 Add coolant 94 if the distance X is more than 20 mm 5 Wash your hands with soap and water ...

Page 113: ...ter 1 Turn the engine off and take the ignition key with you 2 Squeeze the dust valve 1 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Re place the valve if necessary 3 Look at the clogging indicator 2 If the clogging indicator becomes red Remove the filter cover 3 Replace the primary element 4 Replace the safety element 5 every third time that y...

Page 114: ...ents 1 Remove the screws 1 2 Remove the cover 2 3 Clean the filter element 3 4 Replace the filter element if necessary 5 Place the filter element and the cover back 1 Pull the filters 1 2 down 2 Disconnect the temperature sensor 3 3 Clean the filter elements 4 Replace the filter elements if necessary 5 Push the filters back ...

Page 115: ...kaging Was damaged Was opened at an unknown date Replacing the filter elements The packaging contains 5 or 6 filter elements The total thickness is approxi mately 72 mm 1 Turn the engine off and take the ignition key with you 2 WARNING Use Personal Protective Equip ment chemical resistant gloves a chemical resistant overall and respiratory protection 3 Open the cover 1 4 Remove the plates 2 5 Remo...

Page 116: ... sooner Do not use a carbon filter element of which the packaging Was damaged Was opened at an unknown date Because the filter elements take up dirt their air resistance will increase The air resistance of the dust filter element increases the most Replacing the filter elements 1 Turn the engine off and take the ignition key with you 2 WARNING Use Personal Protective Equip ment chemical resistant ...

Page 117: ...ber 0536 554 0 Order number 7910704 0 2 Install this filter element in the middle The arrow must be pointing up Dust filter element 5 Number 0536 553 0 Order number 7910704 0 1 Install this filter element at the bottom The arrow must be pointing up 12 Close the door 2 13 Connect the cable 1 14 Select the minimum fan speed 2 1 61 15 Write the date in the schedule 102 16 Dispose of used filter eleme...

Page 118: ...he air springs Deflate the air springs before you do any maintenance on the spring struts Deflating the air springs 1 Start the engine 2 Simultaneously press the buttons on the armrest for 2 seconds the machine goes down Inflating the air springs after transport 1 Start the engine 2 The message Vehicle height In bottom po sition For transport and maintenance only appears on the main screen 3 Simul...

Page 119: ...r The permitted pressure decrease is 0 1 bar after 10 minutes at 5 bar pressure in the compressed air tank Brake shoes on new brake shoes the thickness of the lining is 10 mm The brake shoes must be re placed when the lining has worn down to 5 mm The thickness can be checked through an inspection hole Checking the thickness of the lining 1 Open the cover 1 2 Use a flashlight 2 3 Check the thicknes...

Page 120: ...legislation NOTICE Clean the area around the oil plugs before you remove them NOTICE Contact your dealer if there are metallic parts with unusual dimensions on the magnetic oil plugs NOTICE Contact your dealer in case of problems Do not try to repair a defective gear box yourself WARNING Turn the engine off and take the ignition key with you before leaving the cab Use rubber gloves The air in the ...

Page 121: ... the oil plug 3 4 The oil 4 must reach the hole 3 5 If necessary add oil 92 through the hole 2 6 Place the oil plugs back Changing the oil You need approximately 2 8 litre oil 92 per gearbox 1 Drive forward until the oil plugs 1 2 are positioned on a vertical line 2 Remove the oil plugs 1 2 3 and drain the oil 3 Place the oil plug 1 back 4 Pour new oil through the hole 2 until it 4 flows out of th...

Page 122: ...prayer on a firm even surface 3 Apply the parking brake 4 Turn the engine off and take the ignition key with you 5 Use wheel chocks 1 6 Use a jack 2 with a lifting capacity of at least 5000 kg 7 Put the jack 2 below the jack support point 3 6 31 Wheel nuts WARNING Do not apply oil or grease on the screw thread Clean the contact surfaces of the hub and the wheel Use a calibrated torque wrench Retig...

Page 123: ...is an installation instruction TYRE PRESSURE Brand Type Size Load index and speed symbol bar psi Alliance 350 380 90 R54 171D 174A8 4 8 70 Alliance AGRIFLEX 354 IF380 105 R50 177D 4 8 70 Alliance AGRIFLEX 354 VF480 80 R50 179D 3 6 52 Alliance AGRIFLEX 354 VF480 95 R50 176D 2 4 35 Alliance AGRIFLEX 354 VF520 85 R46 170D 1 6 23 BKT AGRIMAX FORCE IF750 75 R46 186D 2 4 35 Michelin SPRAYBIB VF380 90 R5...

Page 124: ...oduct the condi tion of the suction filter and by the pump speed Contact your dealer for the replacement of the piston diaphragms Replace the piston diaphragms every 500 operating hours Replace the piston diaphragms at least 1x per year for example at the end of the season To replace the dia phragms the pump must be removed The diaphragm of the pressure accumulator has a life of several years Chec...

Page 125: ... decrease Use your equipment for inflating tyres to fill the pressure accumulator with air 1 Remove the valve cap 1 2 Adjust your compressor at 4 5 bar 3 Place the filling nipple on the valve 2 and fill the pressure accumulator with air 4 Remove the filling nipple Some air will escape when you remove the filling nipple and the pressure will decrease by approximately 0 5 bar The resulting pressure ...

Page 126: ...by the spray product manu facturer refer to the label and the Safety Da ta Sheet 6 Open the drain valve 2 and collect the spray liquid in a bucket 3 7 Close the drain valve 2 8 Pour the spray liquid into the spray tank 9 Loosen the ring 5 with the hook wrench 4 10 Remove the ring 5 11 Remove the filter cap 6 12 Check the O ring 7 13 Remove and clean the filter element 8 Re place the filter element...

Page 127: ...ecified by the spray product manu facturer refer to the label and the Safety Da ta Sheet 6 Open the drain valve 2 and collect the spray liquid in a bucket 3 7 Close the drain valve 2 8 Pour the spray liquid into the spray tank 9 Loosen the filter cap 5 with the hook wrench 4 10 Remove the filter cap 5 11 Remove and clean the filter elements 6 Replace the filter elements 7 if necessary 12 Put the p...

Page 128: ...n assistant near the spray tank monitor your condition 6 37 Spray flowmeter Cleaning the impeller 1 Turn the engine off and take the ignition key with you 2 Take the pressure off the system 3 Use safety goggles and gloves 4 Remove the sensor 1 5 Check that the impeller 2 turns smoothly 6 Remove the impeller if it does not turn smoothly 7 Put the impeller in a cleaning liquid for 1 hour Do not use ...

Page 129: ...y boom Breakaway protection Both ends of the spray boom have a breakaway protection in case of a collision the breakaway part is pushed away and automatically goes back to its rest position Checking the operation 1 Pull the breakaway part rearward 1 metre 2 Release the breakaway part The breakaway part must now go back to its rest position ...

Page 130: ... centrate gets in your eyes immediately rinse your eyes with plenty of water and get medical aid If any foam concentrate gets on your skin immediately wash your skin with soap and water Replace the sponges at least 1x per year Cleaning the filter 1 Bleed the air in the tank with the valve 1 2 Remove the filler cap 2 3 Clean the filter 3 Replacing the sponges 1 Replace the sponge 1 2 Replace the sp...

Page 131: ...f the valve is clogged Clean the valve if necessary To check the condition of the rubber Replace the valve if necessary 2 Clean replace the air filter elements Remove the filter cover 2 Remove the outer element 3 Clean the element with a blow gun maximum 5 bar Blow out the dust from the inside to the outside You can clean the element 3 times before you must replace it Replace the element if it is ...

Page 132: ...park the sprayer near fertilizer 4 Place the sprayer on blocks to take the load off the tyres 5 Drain the water condensate from the compressed air tanks 6 Repair paint damage 7 Protect bare metal parts with an anti corrosive 8 Do the points under At the start of winter storage in the Maintenance schedule 96 9 Order all parts that have to be replaced Install the parts when they arrive Extra procedu...

Page 133: ...for the failure and try to fix it before replacing the fuse or the relay NOTICE Use the specified fuses and relays Wrong fuses and relays can damage the electrical system and can cause fire Fuses and relays on the machine 1 In the cab roof 2 In the cabinet next to the driver s seat 3 On the engine ...

Page 134: ...Fuse Function KR1 KR2 FR1 10 A Rotating beacon rear FR2 10 A Rotating beacons front KR3 FR3 10 A Rear view mirror adjustment Rear view mirror heating FR3 10 A Work lights turning knob Wiper on left and right cab door KR3 Air conditioning FR4 20 A Air conditioning power supply FR5 10 A 24 V Radio 24 V option KR4 FR6 10 A Work lights KR5 FR7 10 A Work lights KR6 FR8 10 A Work lights FR9 5 A 24 V Con...

Page 135: ...20 135 IN THE CABINET NEXT TO THE DRIVER S SEAT Some components are only operational when the ignition is turned on Agrifac April 2020 In preparation In case of a blown out fuse a message will appear on the main screen 1 Circuit board 2 Wing bolt ...

Page 136: ...V fuse F3 or 24 V fuse F5 K5 Trailer lighting voltage selection 12 V or 24 V K6 F7 10 A Trailer lighting I O module K7 F8 15 A 24 V Spare F9 25 A 24 V Exhaust aftertreatment system K8 F10 5 A 24 V Engine electrical circuit F11 5 A 24 V Main controller in the cabinet next to the driver s seat F12 10 A 24 V Main controller outputs Starter motor Drive pump K9 F16 5 A 24 V Air dryer F17 10 A 24 V Cool...

Page 137: ... panel in the cab roof right Hazard lights switch Reversing light switch for optional reversing light Rear fog light switch K13 F26 5 A 24 V Circuit board in the cabinet next to the driver s seat K14 F27 15 A 24 V I O modules on the centre frame Spray boom unfolding folding Spray boom up down Spray boom balancing Tail light on the centre frame Brake light on the centre frame Work lights F27 F28 25...

Page 138: ...y pump pump speed sensor Spray liquid level sensor Spray liquid pressure regulator Spray flowmeter Centre frame height sensor in vertical hydraulic cylinder Spray boom main pneumatic valve for nozzle holders HTA unit pressure sensor on the air filter HTA unit pressure regulator F14 10 A 24 V Spray pump unit electric valves F15 15 A 24 V I O module above the hydraulic pumps on the engine Spray pump...

Page 139: ...sensors right Track width sensor right K18 F34 10 A 24 V I O module on the pendulum frame rear left Direction indicator rear left Tail light left Brake light left Rear fog light Number plate light left Wheel motors left Steering angle sensors left Vehicle height sensors left Vehicle speed sensors left Track width sensor left F35 15 A 24 V I O module behind the bumper front left Direction indicator...

Page 140: ...n pump 3 F40 15 A 24 V SmartDosePlus injection pump 2 F41 15 A 24 V SmartDosePlus injection pump 1 K21 F42 25 A 24 V Converter 24 V 12 V F43 5 A 24 V Ignition switch Option Micro relay Order number 7764xxx Power relay Order number 7764xxx FUSES PRESSURIZED CAB option Fuse Function 1 15 A Filter cabinet 2 3 A Warning light cab pressure 3 3 A Fan speed switch ...

Page 141: ...quality and AdBlue temperature Temperature sensor exhaust fumes NOx sensor NOx sensor KE3 FE3 15 A 24 V AdBlue heating supply line KE4 AdBlue heating return line KE5 AdBlue heating suction line FE4 5 A 24 V Engine control unit KE6 24 V Spare KE7 FE5 30 A 24 V Starter motor KE8 24 V Air heater AdBlue is not used in case of an uncertified engine optional for Australia Relay Order number 7764765 Rela...

Page 142: ...MAINTENANCE 142 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 143: ... the batteries Use auxiliary batteries 78 Loose battery clamps Tighten the battery clamps Corroded battery clamps Clean the battery clamps The engine does not start or starts difficult The start procedure is not obeyed Refer to the start procedure 77 Clogged air filter Message on the main screen Clean replace the air filter elements 113 Clogged fuel filter Replace the filter Air in the fuel system...

Page 144: ...Turn the engine off if the pointer goes into the orange red area Other problems Refer to the manual of the engine ELECTRICAL SYSTEM Problem Possible cause Solution The warning light battery on the steer ing column display stays on Message on the main screen Battery not charging Slipping alternator belt Check the belt tension Broken alternator belt Replace the alternator belt Loose alternator cable...

Page 145: ...y oil cooler Clean the oil cooler Defective fan Check the fan NOTICE Turn the engine off if the pointer goes into the orange red area Message on the main screen Hydraulic oil level is too low Oil leakage Check for leaks Add oil 105 CAB Problem Possible cause Solution Air conditioning F0 F1 or F2 is flashing on the display of the air conditioning Defective sensor Contact your dealer or a spe cialis...

Page 146: ...air Check for leaks Clogged pressure filter Clean replace the filter ele ment 127 Loose fittings Tighten the fittings Leaking diaphragms Replace the diaphragms 124 Pressure regulator not working Repair the pressure regulator seals diaphragm Worn inlet or outlet valve Replace the valve Damaged valve seat Replace the cylinder head or replace the pump Driving speed signals not re ceived or too few de...

Page 147: ...le with sufficient braking power Connect the machine to the towing vehicle with a tow bar before disengaging the gearboxes and releasing the brakes to prevent the machine can move freely Procedure 1 Connect a tow bar 1 to the tow point 2 Connect the tow bar to the towing vehicle 3 Prevent damage to the bottom of the cab 4 select a low tow point on the towing vehicle 2 Manually disengage the wheel ...

Page 148: ...TROUBLESHOOTING 148 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 149: ...ed Consult the national legislation about mandatory certifications The certification is a snapshot and gives no guarantee that you will not have to do any maintenance until the next certification date Interim checks and maintenance of the sprayer stay important Operate and maintain the sprayer in accordance with the instructions in this manual Store and use spray products in accordance with the na...

Page 150: ...ENVIRONMENT 150 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 151: ...ting equipment tested for safety 4 Do not go below the sprayer until it has been properly supported 5 Use suitable and well fitting tools 6 Rinse the sprayer with clean water 7 Clean the inside of the spray tank with a pressure washer and drain the water 8 Clean the induction hopper option with a pressure washer 9 Clean the sprayer with a pressure washer 10 Release the pressure in the hydraulic sy...

Page 152: ...DISPOSAL PHASE 152 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 153: ...tank Empty spray tank and clean water tank Depending on the tyres Depending on the spray boom 10 3 Speeds Top speed km h 60 Field speed 1 km h 0 12 Field speed 2 km h 0 20 Field speed 3 km h 0 35 Depending on the national legislation France top speed 25 km h Germany top speed 40 km h 10 4 Electrical specifications Nominal voltage V 24 Alternator A 120 Batteries V Ah 2x 12 110 Voltage for StrictSpr...

Page 154: ...130 Ground clearance high pendulum frame cm 144 Brakes Pneumatic drum brakes Rims and tyres options On request Mudguard width mm 400 500 or 700 Depending on pendulum frame and tyres Pendulum frame Track width the track width also depends on the tyres Width Height Wheel offset mm 120 100 75 35 50 70 Narrow Low 191 291 195 295 200 300 222 322 225 325 Narrow High 197 297 200 300 206 306 228 328 231 3...

Page 155: ...lue tank capacity L 80 Suitable fuel EN 590 ASTM D975 Suitable AdBlue ISO 22241 DIN 70070 Hydraulic pumps Bosch Rexroth Hydraulic oil tank capacity L 110 Refer to the manual of the engine for more information An uncertified engine is optional for Australia The uncertified engine does not have an exhaust aftertreatment system and does not comply with any emission standard AdBlue is not used in case...

Page 156: ...r Suction hose length m 6 10 9 Filters Suction basket on the suction hose mm 1 5 perforation diameter Basket filter in tank opening cm 40 diameter Suction filter Mesh 32 Pressure filter Mesh 50 Mesh number of openings per inch 25 4 mm Not all filter manufacturers use the same mesh colour codes for filters 10 10 Spray tank and clean water tank Spray tank Capacity L 8000 Diameter tank opening cm 40 ...

Page 157: ...boom height cm 30 300 Spray boom balancing BalancePlus StrictHeightPlus system SHP StrictSprayPlus system SSP FastFoldPlus system PurifyPlus system Locking of the spray boom balancing Standard Separate fold and unfold of the outer boom parts Option HTA unit and HTA spray nozzles Option HTA with automatic droplet size control HTA droplet control Option Manually operated border nozzle holders Standa...

Page 158: ...6 24 72 13 24 36 37 5 96 36 24 96 13 24 36 25 144 36 24 144 13 24 39 50 78 39 27 78 13 26 40 50 80 40 27 80 13 26 42 50 84 42 32 84 15 28 45 50 90 45 32 90 15 30 45 37 5 120 45 32 25 120 15 30 48 50 96 48 32 96 17 32 48 37 5 128 48 32 25 128 17 32 48 25 192 48 32 192 17 32 49 25 196 49 32 196 17 32 49 50 98 49 32 98 17 32 49 37 5 130 48 75 32 130 17 32 51 25 204 51 34 204 17 34 51 50 102 51 34 102...

Page 159: ...oom parts Number of sections Individually controlled nozzle holders Section valves 24 50 48 24 48 10 16 24 25 96 24 96 10 16 30 50 60 30 24 60 12 20 30 25 120 30 24 120 12 20 33 50 66 33 24 66 14 22 33 25 132 33 24 132 14 22 34 50 68 34 24 68 14 24 34 25 136 3424 136 14 24 36 50 72 36 24 72 14 24 36 25 144 36 24 144 14 24 39 50 78 39 26 78 16 28 39 25 156 39 26 156 16 28 ...

Page 160: ...elt below the chassis to prevent damage to high crops such as sunflowers VertiPlus system spray nozzles for high crops such as asparagus LiquidPlus system for liquid fertilizer Omex AddFlow system TeeJet AddFlow tank capacity option L 28 excluding agitation system capacity option L 28 including agitation system capacity option L 100 including agitation system AddFlow pump capacity option L min 0 0...

Page 161: ...APPENDICES Endurance2 UM 2018 20 R0 en 2020420 161 11 APPENDICES ...

Page 162: ...me size and bolt grade Refer to 122 for the tightening torque of the wheel nuts STAINLESS STEEL The bolt grade is indicated on the bolt head Size Nm lb ft Nm lb ft Nm lb ft M6 4 3 8 6 10 7 M8 9 7 18 13 24 18 M10 17 13 36 27 48 35 M12 29 21 62 46 82 60 M14 46 34 98 72 131 97 M16 70 52 150 111 198 146 M18 100 74 213 157 285 210 M20 142 105 303 223 404 298 M22 191 141 227 167 545 402 M24 243 179 290 ...

Page 163: ...170 340 251 390 288 M18 300 221 430 317 510 376 M18 x 1 5 350 258 490 361 580 428 M20 430 317 620 457 720 531 M20 x 1 5 480 354 690 509 800 590 M22 580 428 830 612 970 715 M22 x 1 5 640 472 920 679 1070 789 M24 740 546 1060 782 1240 915 M24 x 2 810 597 1160 856 1350 996 M24 x 1 5 830 612 1180 870 1380 1018 M27 1100 811 1550 1143 1850 1364 M27 x 2 1190 878 1700 1254 2000 1475 M30 1500 1106 2100 154...

Page 164: ...103 89 78 62 52 44 39 6 0 57 136 113 97 85 68 57 49 42 7 0 61 147 122 105 92 73 61 52 46 8 0 65 157 131 112 98 78 65 56 49 1 0 35 83 69 59 52 42 35 30 26 1 5 0 42 102 85 73 64 51 42 36 32 2 0 49 118 98 84 74 59 49 42 37 2 5 0 55 132 110 94 82 66 55 47 41 015 3 0 6 144 120 103 90 72 60 51 45 4 0 69 166 139 119 104 83 69 59 52 5 0 78 186 155 133 116 93 78 66 58 6 0 85 204 170 146 127 102 85 73 64 7 ...

Page 165: ...6 194 170 136 113 97 85 2 1 31 313 261 224 196 157 131 112 98 2 5 1 46 351 292 250 219 175 146 125 110 04 3 1 6 384 320 274 240 192 160 137 120 4 1 85 444 370 317 277 222 185 158 139 5 2 07 496 413 354 310 248 207 177 155 6 2 26 543 453 388 339 272 226 194 170 7 2 44 587 489 419 367 293 244 209 183 8 2 61 627 522 448 392 313 261 224 196 1 1 16 277 231 198 173 139 116 99 87 1 5 1 41 339 283 242 212...

Page 166: ...APPENDICES 166 Endurance2 UM 2018 20 R0 en 2020420 11 2 2 Lechler Type AD ID LU LU Spray angle 120 120 90 120 Nozzle spacing cm 50 50 50 50 Spray height cm 40 50 70 40 50 70 60 75 90 40 50 70 ...

Page 167: ...APPENDICES Endurance2 UM 2018 20 R0 en 2020420 167 ...

Page 168: ...APPENDICES 168 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 169: ...APPENDICES Endurance2 UM 2018 20 R0 en 2020420 169 11 2 3 TeeJet Type XR XR TT Spray angle 80 110 110 Nozzle spacing cm 50 50 50 Spray height cm 75 50 50 ...

Page 170: ...APPENDICES 170 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 171: ...APPENDICES Endurance2 UM 2018 20 R0 en 2020420 171 ...

Page 172: ... 31 1 2 C 0 74 178 148 127 111 89 74 56 44 36 30 1 4 M 0 69 166 138 118 104 83 69 52 41 33 28 1 6 F 0 61 146 122 105 92 73 61 46 37 29 24 1 8 VF 0 52 125 104 89 78 62 52 39 31 25 21 2 VF 0 44 106 88 75 66 53 44 33 26 21 18 0 35 XC 1 21 290 242 207 182 145 121 91 73 58 48 0 6 XC 1 05 252 210 180 158 126 105 79 63 50 42 0 8 VC 0 99 238 198 170 149 119 99 74 59 48 40 3 1 VC 0 94 226 188 161 141 113 9...

Page 173: ... 195 156 130 98 78 62 52 1 4 C 1 26 302 252 216 189 151 126 95 76 60 50 1 6 C 1 24 298 248 213 186 149 124 93 74 60 50 1 8 M 1 20 288 240 206 180 144 120 90 72 58 48 2 F 1 16 278 232 199 174 139 116 87 70 56 46 0 6 XC 1 62 389 324 278 243 194 162 122 97 78 65 0 8 XC 1 60 384 320 274 240 192 160 120 96 77 64 1 VC 1 54 370 308 264 231 185 154 116 92 74 62 5 5 1 2 VC 1 37 329 274 235 206 164 137 103 ...

Page 174: ...230 184 153 115 92 73 61 1 4 C 1 41 338 281 241 211 169 141 106 84 68 56 1 6 M 1 27 306 255 218 191 153 127 95 76 61 51 1 8 F 1 12 269 225 192 168 135 112 84 67 54 45 2 VF 0 95 228 190 163 142 114 95 71 57 46 38 0 35 XC 2 18 524 437 374 328 262 218 164 131 105 87 0 6 XC 2 08 499 416 356 312 249 208 156 125 100 83 0 8 XC 1 99 478 398 341 299 239 199 149 119 96 80 3 1 VC 1 90 455 380 325 285 228 190...

Page 175: ... 594 495 424 371 297 247 186 148 119 99 1 8 C 2 40 576 480 412 360 288 240 180 144 115 96 2 M 2 32 558 465 398 349 279 232 174 139 112 93 2 2 F 2 25 539 449 385 337 269 225 168 135 108 90 0 6 XC 2 97 713 594 509 446 356 297 223 178 143 119 0 8 XC 2 91 698 582 499 436 349 291 218 175 140 116 1 XC 2 85 683 569 488 427 342 285 213 171 137 114 5 5 1 2 VC 2 78 668 557 477 417 334 278 209 167 134 111 1 ...

Page 176: ...7 197 169 148 118 99 74 59 47 39 1 4 M 0 69 221 184 158 138 110 92 69 55 44 37 1 6 F 0 61 195 163 139 122 98 81 61 49 39 33 1 8 VF 0 52 166 139 119 104 83 69 52 42 33 28 2 VF 0 44 141 117 101 88 70 59 44 35 28 23 0 35 XC 1 21 387 323 277 242 194 161 121 97 77 65 0 6 XC 1 05 336 280 240 210 168 140 105 84 67 56 0 8 VC 0 99 317 264 226 198 158 132 99 79 63 53 3 1 VC 0 94 301 251 215 188 150 125 94 7...

Page 177: ...173 130 104 83 69 1 4 C 1 26 403 336 288 252 202 168 126 101 81 67 1 6 C 1 24 397 331 283 248 198 165 124 99 79 66 1 8 M 1 20 384 320 274 240 192 160 120 96 77 64 2 F 1 16 371 309 265 232 186 155 116 93 74 62 0 6 XC 1 62 518 432 370 324 259 216 162 130 104 86 0 8 XC 1 60 512 427 366 320 256 213 160 128 102 85 1 VC 1 54 493 411 352 308 246 205 154 123 99 82 5 5 1 2 VC 1 37 438 365 313 274 219 183 1...

Page 178: ... 21 1 2 C 0 74 118 99 85 74 59 49 37 30 24 20 1 4 M 0 69 110 92 79 69 55 46 35 28 22 18 1 6 F 0 61 98 81 70 61 49 41 31 24 20 16 1 8 VF 0 52 83 69 59 52 42 35 26 21 17 14 2 VF 0 44 70 59 50 44 35 29 22 18 14 12 0 35 XC 1 21 194 161 138 121 97 81 61 48 39 32 0 6 XC 1 05 168 140 120 105 84 70 53 42 34 28 0 8 VC 0 99 158 132 113 99 79 66 50 40 32 26 3 1 VC 0 94 150 125 107 94 75 63 47 38 30 25 1 2 C ...

Page 179: ...149 130 104 87 65 52 42 35 1 4 C 1 26 202 168 144 126 101 84 63 50 40 34 1 6 C 1 24 198 165 142 124 99 83 62 50 40 33 1 8 M 1 20 192 160 137 120 96 80 60 48 38 32 2 F 1 16 186 155 133 116 93 77 58 46 37 31 0 6 XC 1 62 259 216 185 162 130 108 81 65 52 43 0 8 XC 1 60 256 213 183 160 128 107 80 64 51 43 1 VC 1 54 246 205 176 154 123 103 77 62 49 41 5 5 1 2 VC 1 37 219 183 157 137 110 91 69 55 44 37 1...

Page 180: ...APPENDICES 180 Endurance2 UM 2018 20 R0 en 2020420 11 4 EC declaration of conformity Applicable to machines sold in the European Union Refer to the next page for the EC declaration of conformity ...

Page 181: ...rmity directive 2006 42 EC annex IIA AGRIFAC MACHINERY B V PO Box 78 8330 AB Steenwijk the Netherlands declares that CROP SPRAYER CONDOR ENDURANCE with serial number CE026xxx complies with directive 2006 42 EC on machinery Steenwijk January 2020 D Blaauw Agrifac Machinery B V ...

Page 182: ...APPENDICES 182 Endurance2 UM 2018 20 R0 en 2020420 ...

Page 183: ...osal phase 151 Disposal procedure 151 Driver s seat armrest and steering column 56 Driving safely on the road 51 E EC declaration of conformity 7 180 Electric welding 91 Electrical cables 106 Electrical specifications 153 Emergency exit 14 Emergency hammer 14 Emergency stop 13 End nozzle holders 38 Environment 149 Examples of spray nozzles 164 Exchange 151 F Fill hose for the handwash tank 47 Fill...

Page 184: ...wmeter 128 Spray nozzle holders 37 Spray nozzles 48 84 Spray pump 156 Spray pump Altek 124 Spray pump unit 33 Spray tank 33 128 Spray tank and clean water tank 156 Spraying safely on the field 52 Spring struts 118 Starting the engine 77 Starting the engine with auxiliary batteries 78 Start up 45 Start up after winter storage 49 Steering column display 64 Steering column switches 64 Storage compart...

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