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ABB ACS580 Series, Firmware Manual

The ABB ACS580 Series Firmware Manual is a comprehensive and user-friendly guide that provides step-by-step instructions for optimizing your ACS580 product. It is available for free download at manualshive.com, ensuring easy access to this valuable resource at your convenience. Get the most out of your product with this essential manual.

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6   Table of contents

Modbus holding register addresses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   419

Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . .   419

Modbus function codes   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   420
Exception codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   421
Coils (0xxxx reference set)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  422
Discrete inputs (1xxxx reference set)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   424
Error code registers (holding registers 400090…400100)  . . . . . . . . . . . . . . . . . . . . . . . . . .   426

11. Fieldbus control through a fieldbus adapter

What this chapter contains  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   427
System overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   427
Basics of the fieldbus control interface  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   429

Control word and Status word  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   430
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  431
Actual values  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  432
Contents of the fieldbus Control word   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   433
Contents of the fieldbus Status word  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   435
The state diagram   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   436

Setting up the drive for fieldbus control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   437

Parameter setting example: FPBA (PROFIBUS DP)  . . . . . . . . . . . . . . . . . . . . . . . . . . .   438

12. Control chain diagrams

Contents of this chapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  441
Frequency reference selection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   442
Frequency reference modification   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   443
Speed reference source selection I   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   444
Speed reference source selection II  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   445
Speed reference ramping and shaping   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   446
Speed error calculation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  447
Speed controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   448
Torque reference source selection and modification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   449
Reference selection for torque controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   450
Torque limitation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   451
Process PID setpoint and feedback source selection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   452
Process PID controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   453
External PID setpoint and feedback source selection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   454
External PID controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   455
Direction lock   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   456

Further information

Product and service inquiries  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   457
Product training   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   457
Providing feedback on ABB Drives manuals   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   457
Document library on the Internet   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   457

ACS580 FW.book  Page 6  Wednesday, September 21, 2016  9:48 PM

Summary of Contents for ACS580 Series

Page 1: ...ABB general purpose drives Firmware manual ACS580 standard control program ACS580 FW book Page 1 Wednesday September 21 2016 9 48 PM ...

Page 2: ...nting platform for ACS AP control panel 3AUA0000136205 FCAN 01 CANopen adapter module user s manual 3AFE68615500 FCNA 01 ControlNet adapter module user s manual 3AUA0000141650 FDNA 01 DeviceNet adapter module user s manual 3AFE68573360 FECA 01 EtherCAT adapter module user s manual 3AUA0000068940 FENA 01 11 21 Ethernet adapter module user s manual 3AUA0000093568 FEPL 02 Ethernet POWERLINK adapter m...

Page 3: ...panel 5 Control macros 6 Program features 7 Parameters 8 Additional parameter data 9 Fault tracing 10 Fieldbus control through the embedded fieldbus interface EFB 11 Fieldbus control through a fieldbus adapter 12 Control chain diagrams Further information Table of contents ACS580 FW book Page 3 Wednesday September 21 2016 9 48 PM ...

Page 4: ... 2016 ABB Oy All Rights Reserved 3AXD50000016097 Rev D EN EFFECTIVE 2016 09 02 ACS580 FW book Page 4 Wednesday September 21 2016 9 48 PM ...

Page 5: ...tant on the assistant control panel 14 How to control the drive through the I O interface 25 How to perform the ID run 27 ID run procedure 28 3 Control panel Contents of this chapter 33 Removing and reinstalling the control panel 33 Layout of the control panel 34 Layout of the control panel display 35 Keys 37 Key shortcuts 38 4 Settings I O and diagnostics on the control panel Contents of this cha...

Page 6: ...nections for the PID macro 74 Panel PID macro 76 Default control connections for the Panel PID macro 76 PFC macro 78 Default control connections for the PFC macro 78 Parameter default values for different macros 80 6 Program features What this chapter contains 85 Local control vs external control 85 Local control 86 External control 86 Operating modes of the drive 89 Speed control mode 91 Torque c...

Page 7: ...ing frequency 117 Rush control 118 Jogging 118 Speed compensated stop 121 DC voltage control 122 Overvoltage control 122 Undervoltage control power loss ride through 122 Voltage control and trip limits 123 Brake chopper 124 Safety and protections 126 Fixed Standard protections 126 Emergency stop 126 Motor thermal protection 127 Programmable protection functions 132 Automatic fault resets 133 Diagn...

Page 8: ...n 222 28 Frequency reference chain 226 30 Limits 236 31 Fault functions 242 32 Supervision 248 34 Timed functions 255 35 Motor thermal protection 262 36 Load analyzer 272 37 User load curve 275 40 Process PID set 1 278 41 Process PID set 2 289 43 Brake chopper 290 44 Mechanical brake control 292 45 Energy efficiency 294 46 Monitoring scaling settings 297 47 Data storage 300 49 Panel port communica...

Page 9: ...is chapter contains 399 System overview 399 Connecting the fieldbus to the drive 400 Setting up the embedded fieldbus interface 401 Setting the drive control parameters 402 Basics of the embedded fieldbus interface 404 Control word and Status word 405 References 405 Actual values 405 Data input outputs 405 Register addressing 405 About the control profiles 407 Control Word 408 Control Word for the...

Page 10: ... 437 Parameter setting example FPBA PROFIBUS DP 438 12 Control chain diagrams Contents of this chapter 441 Frequency reference selection 442 Frequency reference modification 443 Speed reference source selection I 444 Speed reference source selection II 445 Speed reference ramping and shaping 446 Speed error calculation 447 Speed controller 448 Torque reference source selection and modification 449...

Page 11: ... ASCL2 or ASCD2 is used and for frames sizes R6 R9 firmware ASCL4 or ASCD4 is used Type codes ACS580 01 088A 4 and ACS580 01 106A 4 To check the firmware version of the control program in use see system information select Menu System info Drive or parameter 07 05 Firmware version see page 158 on the control panel Safety instructions Follow all safety instructions Read the complete safety instructi...

Page 12: ...moving and reinstalling the assistant control panel and briefly describes its display keys and key shortcuts Settings I O and diagnostics on the control panel page 39 describes the simplified settings and diagnostic functions provided on the assistant control panel Control macros page 59 contains a short description of each macro together with a connection diagram Macros are pre defined applicatio...

Page 13: ...find documents on the Internet Related documents See List of related manuals on page 2 inside of the front cover Categorization by frame size The ACS580 is manufactured in several frames frame sizes which are denoted as RN where N is an integer Some information which only concern certain frames are marked with the symbol of the frame RN The frame is marked on the type designation label attached to...

Page 14: ...control program runs CDPI 01 Communication adapter module CCA 01 Configuration adapter CEIA 01 Embedded EIA 485 fieldbus adapter module CHDI 01 Optional 115 230 V digital input extension module CMOD 01 Optional multifunction extension module external 24 V AC DC and digital I O extension CMOD 02 Optional multifunction extension module external 24 V AC DC and isolated PTC interface CPTC 02 Optional ...

Page 15: ...ended for a specific application See chapter Control macros on page 59 NETA 21 Remote monitoring tool Network control With fieldbus protocols based on the Common Industrial Protocol CIPTM such as DeviceNet and Ethernet IP denotes the control of the drive using the Net Ctrl and Net Ref objects of the ODVA AC DC Drive Profile For more information see www odva org and the following manuals FDNA 01 De...

Page 16: ...ryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage an...

Page 17: ...of this chapter The chapter describes how to perform the start up start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface perform an Identification run ID run for the drive ACS580 FW book Page 13 Wednesday September 21 2016 9 48 PM ...

Page 18: ... any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation or a Normal ID run is required during the drive start up when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the ID run Hints on using the assistant control panel The two commands at the bottom of the display Options an...

Page 19: ...kes a few minutes to download the language file to the control panel Select Start set up and press Next Select the localization you want to use and press Next Change the units shown on the panel if needed Go to the edit view of a selected row by pressing Scroll the view with and Go to the next view by pressing Next Set the date and time as well as date and time display formats Go to the edit view ...

Page 20: ...raight to the set up of the motor nominal values by pressing Next Enter the name To select the character mode lower case upper case numbers special characters press until symbol is highlighted and then select the mode with and Now you can start adding characters The mode remains selected until you select another one To add a character highlight it with and and press To remove a letter press Press ...

Page 21: ...ove the cursor left and right Use and to change the value Press Save to accept the new setting or press Cancel to go back to the previous view without making changes Continue to check edit the nominal values and select scalar or vector control mode Motor nominal cos Φ and nominal torque are optional Roll down with to see the last row in the view After editing the last row the panel goes to the nex...

Page 22: ... the panel to start the drive Check the direction of the motor If it is forward select Yes motor is spinning forward and press Next to continue If the direction is not forward select No fix direction and press Next to continue If you want to make a backup of the settings made so far select Backup and press Next If you do not want to make a backup select Not now and press Next Forward direction Rev...

Page 23: ...ess Menu to enter the Main menu Select Primary settings and press Select or We recommend that you make at least these additional settings Choose a macro or set start stop and reference values individually Ramps Limits With the Primary settings menu you can also adjust settings related to the motor PID fieldbus advanced functions and clock region and display In addition the menu contains an item to...

Page 24: ...h other You can check the current I O use in the I O menu under the Main menu see page 22 To get information on a selected macro press The help page shows the use of signals and I O connections For detailed I O connection diagrams see chapter Control macros on page 59 Scroll the page with and To return to the Control macro submenu press Exit All macros except the ABB standard vector macro use scal...

Page 25: ...e Make sure the actual I O wiring and the use of I O in the control program match each other You can check the current I O use in the I O menu under the Main menu see page 22 After making the adjustments go back to the Primary settings menu by pressing Back 2 Additional settings Ramps acceleration and deceleration times for the motor Select Ramps and press Select or Adjust the parameters according...

Page 26: ... making the adjustments go back to the Primary settings menu by pressing Back 3 I O menu After the additional adjustments make sure that the actual I O wiring matches the I O use in the control program In the Main menu select a I O and press Select to enter the I O menu Select a the connection you want to check and press Select or ACS580 FW book Page 22 Wednesday September 21 2016 9 48 PM ...

Page 27: ...the new value Go back to the Main menu by pressing Back repeatedly 4 Diagnostics menu After making the additional adjustments and checking the I O connections use the Diagnostics menu to make sure that the setup is functioning correctly In the Main menu select Diagnostics and press Select or Select the diagnostics item you want to view and press Select Return to the Diagnostics menu by pressing Ba...

Page 28: ... and ID run 5 Backup After you have finished start up we recommend that you make a backup In the Main menu select Backups and press Select or Press Select to start backup ACS580 FW book Page 24 Wednesday September 21 2016 9 48 PM ...

Page 29: ...ntrol connections are wired according to the connection diagram given for the ABB standard macro See section ABB standard macro on page 60 Make sure that the drive is in remote control Press key to switch between remote and local control In remote control the panel display shows text Remote at the top left Starting and controlling the speed of the motor Start by switching digital input DI1 on The ...

Page 30: ...26 Start up control with I O and ID run Stopping the motor Switch digital input DI1 off The arrow stops rotating ACS580 FW book Page 26 Wednesday September 21 2016 9 48 PM ...

Page 31: ...bove the motor nominal torque over a wide speed range is needed Do the ID run with the ID run assistant by selecting Menu Primary settings Motor ID run see page 28 or with parameter 99 13 ID run requested see page 30 Note If motor parameters group 99 Motor data are changed after the ID run it must be repeated Note If you have already parameterized your application using the scalar motor control mo...

Page 32: ... nameplate Check that the STO circuit is closed The assistant will ask if you want to use temporary motor limits They must meet the following conditions Minimum speed 0 rpm Maximum speed motor rated speed Normal ID run procedure needs the motor to be run at 100 speed Maximum current IHD Maximum torque 50 Make sure that the panel is in local control text Local shown at the top left Press key to swi...

Page 33: ...s during the ID run you can enter them here The originals limits will be restored after the ID run Press Next Press the start key to start the ID run In general it is recommended not to press any control panel keys during the ID run However you can stop the ID run at any time by pressing the stop key During the ID run a progress view is shown After the ID run is completed text ID run done is shown...

Page 34: ... new settings meet the following conditions 30 11 Minimum speed 0 rpm 30 12 Maximum speed motor rated speed Normal ID run procedure needs the motor to be run at 100 speed 30 17 Maximum current IHD 30 20 Maximum torque 1 50 or 30 24 Maximum torque 2 50 depending on which torque limit set is in use according to parameter 30 18 Torq lim sel Check that signals run enable parameter 20 12 Run enable 1 s...

Page 35: ...s Select or Scroll the page with and and select parameter group 99 Motor data and press Select or Scroll the page with and and select parameter 99 13 ID run requested 99 13 ID run requested and press Select or Select the ID run type and press Save or ACS580 FW book Page 31 Wednesday September 21 2016 9 48 PM ...

Page 36: ... be done at the next start You can hide the warning view by pressing Hide Press the start key to start the ID run In general it is recommended not to press any control panel keys during the ID run However you can stop the ID run at any time by pressing the stop key During the ID run the arrow is rotating at the top After the ID run is completed text ID run done is shown The LED stops blinking If t...

Page 37: ...fly describes its display keys and key shortcuts For more information see ACS AP x assistant control panels user s manual 3AUA0000085685 English Removing and reinstalling the control panel To remove the control panel press the retaining clip at the top 1a and pull it forward from the top edge 1b 1a 1b ACS580 FW book Page 33 Wednesday September 21 2016 9 48 PM ...

Page 38: ...ntrol panel 1 Layout of the control panel display 6 The arrow keys 2 Left softkey 7 Stop see Start and Stop 3 Right softkey 8 Start see Start and Stop 4 Status LED see chapter Maintenance and hardware diagnostics section LEDs in the Hardware manual of the drive 9 Local Remote see Loc Rem 5 Help 10 USB connector 1a 1b 1c 4 3 6 7 8 5 10 2 9 1 ACS580 FW book Page 34 Wednesday September 21 2016 9 48 P...

Page 39: ...are allowed Local The drive is in local control and controlled from this control panel The icons in the top pane indicate which actions are allowed Text Icons Starting from this control panel Stopping from this control panel Giving reference from this panel Not allowed Not allowed Not allowed Text Icons Starting from this control panel Stopping from this control panel Giving reference from this pa...

Page 40: ...view The example view on page 35 is the main view of the control panel which is called the Home view 7 Softkey selections Displays the functions of the softkeys and in a given context 8 Clock The clock displays the current time You can change the time and time format on the control panel by selecting Menu Primary settings Clock region display see page 53 You can adjust the display contrast and bac...

Page 41: ...s and to adjust values when for example setting the time entering a passcode or changing a parameter value The left and right arrow keys and are used to move the cursor left and right in parameter editing and to move forward and backward in assistants In menus and function the same way as and respectively Help The help key opens a help page The help page is context sensitive in other words the con...

Page 42: ... media transfer protocol device Pictures are stored in the screen shots folder For more instructions see ACS AP x assistant control panels user s manual 3AUA0000085685 English any view Adjust backlight brightness any view Adjust display contrast or Home view Adjust reference parameter edit views Revert an editable parameter to its default value view showing a list of selections for a parameter Sho...

Page 43: ...ter provides detailed information about the Primary settings I O and Diagnostics menus on the control panel To get to the Primary settings I O or Diagnostic menu from the Home view first select Menu to go the Main menu and in the Main menu select Primary settings I O or Diagnostics ACS580 FW book Page 39 Wednesday September 21 2016 9 48 PM ...

Page 44: ...addition you can reset the fault and event logs panel Home view parameters not related to hardware fieldbus settings motor data and ID run results all parameters end user texts as well as reset everything to factory defaults Note that the Primary settings menu only s you to modify some of the settings more advanced configuration is done via the parameters Select Menu Parameters For more informatio...

Page 45: ...Settings I O and diagnostics on the control panel 41 The figure below shows how to navigate in the Primary settings menu ACS580 FW book Page 41 Wednesday September 21 2016 9 48 PM ...

Page 46: ...39 If you do not wish to use a macro manually define the settings for Start stop reference Note that even if you select to use a macro you can also modify the other settings to suit your needs Motor Use the Motor submenu to adjust motor related settings such as nominal values control mode or thermal protection Note that settings that are visible depend on other selections for example vector or sca...

Page 47: ...heating by automatically triggering a fault or warning above a certain temperature For more information see Motor thermal protection on page 127 35 Motor thermal protection Start mode Sets how the drive starts the motor e g pre magnetize or not 21 Start stop mode Flux braking Sets how much current to use for braking ie how the motor is magnetized before starting For more information see Flux braki...

Page 48: ...entiometer settings depending on the selected reference The voltage or current fed to the input is converted into a value the drive can use e g reference 12 20 AI1 scaled at AI1 max Start stop dir from Sets where the drive gets start stop and optionally direction commands when remote control Ext1 is active 20 01 Ext1 commands Secondary control location Settings for the secondary remote control loc...

Page 49: ...stant speed 1 22 27 Constant speed 2 22 28 Constant speed 3 Jogging These settings allow you to use a digital input to briefly run the motor using predefined speed and acceleration deceleration ramps By default jogging is disabled and it can only be used in the Vector control mode For more information see Jogging on page 118 20 25 Jogging enable 22 42 Jogging 1 ref 22 43 Jogging 2 ref 23 20 Acc ti...

Page 50: ... of the default ramps set 1 23 32 Shape time 1 28 82 Shape time 1 Stop mode Sets how the drive stops the motor 21 03 Stop mode Use two ramp sets Sets the use of a second acceleration deceleration ramp set If unselected only one ramp set is used Note that if this selection is not d the selection below are not available Activate ramp set 2 To switch ramp sets you can either use a digital input low s...

Page 51: ...ency Sets the maximum operating frequency Affects scalar control only Use parameter 30 14 Maximum frequency Minimum speed Sets the minimum operating speed Affects vector control only 30 11 Minimum speed Maximum speed Sets the maximum operating speed Affects vector control only 30 12 Maximum speed Minimum torque Sets the minimum operating torque Affects vector control only 30 19 Minimum torque 1 Ma...

Page 52: ...ubmenu contains settings for gain integration time and derivation time 1 Make sure it is safe to start the motor and run the actual process 2 Start the motor in remote control 3 Change setpoint by a small amount 4 Watch how feedback reacts 5 Adjust gain integration derivation 6 Repeat steps 3 5 until feedback reacts as desired 40 32 Set 1 gain 40 33 Set 1 integration time 40 34 Set 1 derivation ti...

Page 53: ...ations easier Note that only Modbus RTU is embedded and the other fieldbus modules are optional adapters For the optional modules the following adapters are required to the needed protocols ModbusTCP FENA 11 21 PROFIBUS FBPA 01 PROFINET FENA 11 21 Ethernet IP FENA 11 21 The table below provides detailed information about the available setting items in the Fieldbus menu Note that some of the items ...

Page 54: ... FBA A comm loss t out 46 01 Speed scaling 46 02 Frequency scaling 23 12 Acceleration time 1 23 13 Deceleration time 1 28 72 Freq acceleration time 1 28 73 Freq deceleration time 1 51 27 FBA A par refresh 58 14 Communication loss action 58 15 Communication loss mode 58 16 Communication loss time Received data from master Sets what the drive s fieldbus module expects to receive from the fieldbus ma...

Page 55: ...messages are customizable 31 01 External event 1 source 31 02 External event 1 type 31 03 External event 2 source 31 04 External event 2 type 31 05 External event 3 source 31 06 External event 3 type Additional fault reset You can reset an active fault via I O a rising pulse in the selected input means reset A fault can be reset from the fieldbus even if Reset faults manually is unselected 31 11 F...

Page 56: ...g message Stall condition is detected when current is high above certain of motor nominal current and output frequency scalar control or motor speed vector control is below a certain limit and the conditions above have been true for a certain minimum duration 31 24 Stall function 31 25 Stall current limit 31 26 Stall speed limit 31 27 Stall frequency limit 31 28 Stall time Timed functions s using ...

Page 57: ...aded from the drive so this takes some time 96 01 Language Date time Set the time and date and their formats Units Select the units used for power temperature and torque Drive name The drive name defined in this setting is shown in the status bar at the top of the screen while using the drive If more than one drives are connected to the control panel the drive names make it easy to identify each d...

Page 58: ...o in use 96 06 Parameter restore selection Reset home view Reset non HW parameters Restores all editable parameter values to default values except motor data and ID run results I O extension module settings end user texts such as customized warnings and faults and the drive name control panel PC communication settings fieldbus adapter settings control macro selection and the parameter defaults imp...

Page 59: ...s Restores all editable parameter values to default values except end user texts such as customized warnings and faults and the drive name control macro selection and the parameter defaults implemented by it parameter 95 02 HW options word 1 and the differentiated defaults implemented by it group 49 Panel port communication parameters 96 06 Parameter restore selection Clear all Reset end user text...

Page 60: ... DI6 This submenu lists the functions that use DI6 or FI as input The connector can be used as either digital input or frequency input AI1 This submenu lists the functions that use AI1 as input AI2 This submenu lists the functions that use AI2 as input RO1 This submenu lists what information goes into relay output 1 RO2 This submenu lists what information goes into relay output 2 RO3 This submenu ...

Page 61: ...he active start inhibits and how to fix them Fault event log This view lists the faults warnings and other events that have occurred in the drive Fieldbus This view provides status information and sent and received data from fieldbus for troubleshooting Load profile This view provides status information regarding load distribution that is how much of the drive s running time was spent on each load...

Page 62: ...58 Settings I O and diagnostics on the control panel ACS580 FW book Page 58 Wednesday September 21 2016 9 48 PM ...

Page 63: ...es to tailor the settings to their purpose This usually results in a much lower number of user edits compared to the traditional way of programming a drive Control macros can be selected in the Primary settings menu Menu Primary settings Macro or with parameter 96 04 Macro select page 327 Note All macros are made for scalar control except ABB standard which exists in two versions If you want to us...

Page 64: ...C max 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 14 DI2 Forward 0 Reverse 1 15 DI3 Constant frequency selection1 16 DI4 Constant frequency selection1 17 DI5 Ramp set 1 0 Ramp set 2 1 2 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B...

Page 65: ...control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog frequency reference AI1 Start stop selection DI1 Direction selection DI2 Constant frequency selection DI3 DI4 Ramp set 1 of 2 selection DI5 Output signals Analog output AO1 Output frequency Analog outpu...

Page 66: ...mable digital inputs 10 24V Auxiliary voltage output 24 V DC max 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 14 DI2 Forward 0 Reverse 1 15 DI3 Speed selection1 16 DI4 Speed selection1 17 DI5 Ramp set 1 0 Ramp set 2 1 2 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250...

Page 67: ...C input 6 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog speed reference AI1 Start stop selection DI1 Direction selection DI2 Constant speed selection DI3 DI4 Ramp set 1 of 2 selection DI5 Output signals Analog output AO1 Output frequency Analog...

Page 68: ... output common 12 DCOM Digital input common for all 13 DI1 Start pulse 14 DI2 Stop pulse 15 DI3 Forward 0 Reverse 1 16 DI4 Constant speed frequency selection2 17 DI5 Constant speed frequency selection2 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A ...

Page 69: ...ory 5 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 6 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog speed frequency reference AI1 Start pulse DI1 Stop pulse DI2 Direction selection DI3 Constant speed frequency select...

Page 70: ...y voltage output common 12 DCOM Digital input common for all 13 DI1 Start forward If DI1 DI2 Stop 14 DI2 Start reverse 15 DI3 Constant speed frequency selection1 16 DI4 Constant speed frequency selection1 17 DI5 Ramp set 1 0 Ramp set 2 1 2 18 DI6 Run enable if 0 drive stops X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24...

Page 71: ...s do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog speed frequency reference AI1 Start motor forward DI1 Start motor in reverse DI2 Constant speed frequency selection DI3 DI4 Ramp set 1 of 2 selection DI5 Run enable DI6 Output signals Analog output AO1 Output freque...

Page 72: ...24 V DC max 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 14 DI2 Forward 0 Reverse 1 15 DI3 Reference up1 16 DI4 Reference down1 17 DI5 Constant frequency speed 12 18 DI6 Run enable If 0 drive stops X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fa...

Page 73: ...2 26 Constant speed 1 3 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 4 Connected with jumpers at the factory 5 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 6 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with pa...

Page 74: ... V DC max 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 Hand 14 DI2 Forward 0 Reverse 1 Hand 15 DI3 Hand control 0 Auto control 1 16 DI4 Run enable if 0 drive stops 17 DI5 Forward 0 Reverse 1 Auto 18 DI6 Stop 0 Start 1 Auto X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 2...

Page 75: ...lf for the control cables 3 Connected with jumpers at the factory 4 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 5 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Two speed frequency analog reference AI1 AI2 Control location...

Page 76: ...0 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 Hand 14 DI2 Hand 0 PID 1 selection 15 DI3 Constant frequency selection3 16 DI4 Constant frequency selection3 17 DI5 Run enable if 0 drive stops 18 DI6 Stop 0 Start 1 PID X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 ...

Page 77: ...clamp on the grounding shelf for the control cables 5 Connected with jumpers at the factory 6 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 7 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog reference AI1 Actual feedbac...

Page 78: ...ut common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 PID 14 DI2 Internal setpoint sel13 15 DI3 Internal setpoint sel23 16 DI4 Constant frequency 1 parameter 28 26 2 17 DI5 Run enable if 0 drive stops 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V D...

Page 79: ...nding clamp on the grounding shelf for the control cables 5 Connected with jumpers at the factory 6 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 7 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Analog reference AI1 Actual f...

Page 80: ...ary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 PID 14 DI2 Not configured 15 DI3 Not configured 16 DI4 Constant frequency 1 parameter 28 26 2 17 DI5 Run enable if 0 drive stops 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC ...

Page 81: ...cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 4 Connected with jumpers at the factory 5 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 6 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signa...

Page 82: ...ut common 12 DCOM Digital input common for all 13 DI1 Not configured 14 DI2 Run enable if 0 drive stops 15 DI3 Not configured 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Stop 0 Start 1 X6 X7 X8 Relay outputs 19 RO1C Running 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Fault 1 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C PFC2 2nd motor 1st aux motor 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 EI...

Page 83: ... degrees under the grounding clamp on the grounding shelf for the control cables 3 Connected with jumpers at the factory 4 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input 5 All control boards do not have switches S1 S2 and S3 In that case select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively Input signals Setpoi...

Page 84: ...t selected 3 DI2 3 DI2 3 DI2 20 05 Ext1 in3 source 0 Not selected 0 Not selected 4 DI3 0 Not selected 0 Not selected 20 06 Ext2 commands 0 Not selected 0 Not selected 0 Not selected 0 Not selected 0 Not selected 20 08 Ext2 in1 source 0 Not selected 0 Not selected 0 Not selected 0 Not selected 0 Not selected 20 09 Ext2 in2 source 0 Not selected 0 Not selected 0 Not selected 0 Not selected 0 Not sel...

Page 85: ... DI1 2 DI1 2 DI1 2 DI1 20 04 Ext1 in2 source 3 DI2 0 Not selected 0 Not selected 0 Not selected 0 Not selected 20 05 Ext1 in3 source 0 Not selected 0 Not selected 0 Not selected 0 Not selected 0 Not selected 20 06 Ext2 commands 2 In1 Start In2 Dir 1 In1 Start 0 Not selected 0 Not selected 1 In1 Start 20 08 Ext2 in1 source 7 DI6 7 DI6 0 Not selected 0 Not selected 7 DI6 20 09 Ext2 in2 source 6 DI5 ...

Page 86: ... 6 DI5 5 DI4 0 Not selected 28 71 Freq ramp set selection 6 DI5 6 DI5 0 Acc Dec time 1 6 DI5 0 Acc Dec time 1 40 07 Process PID operation mode 0 Off 0 Off 0 Off 0 Off 0 Off 40 16 Set 1 setpoint 1 source 11 AI1 percent 11 AI1 percent 11 AI1 percent 11 AI1 percent 11 AI1 percent 40 17 Set 1 setpoint 2 source 0 Not selected 0 Not selected 0 Not selected 0 Not selected 0 Not selected 40 19 Set 1 inter...

Page 87: ...n 0 Acc Dec time 1 0 Acc Dec time 1 0 Acc Dec time 1 0 Acc Dec time 1 0 Acc Dec time 1 40 07 Process PID operation mode 0 Off 2 On when drive running 2 On when drive running 2 On when drive running 2 On when drive running 40 16 Set 1 setpoint 1 source 11 AI1 percent 11 AI1 percent 11 AI1 percent 13 Control panel ref 11 AI1 percent 40 17 Set 1 setpoint 2 source 0 Not selected 0 Not selected 2 Inter...

Page 88: ...84 ACS580 FW book Page 84 Wednesday September 21 2016 9 48 PM ...

Page 89: ...how to use them and how to program them to operate It also explains the control locations and operating modes Local control vs external control The AC580 has two main control locations external and local The control location is selected with the Loc Rem key on the control panel or in the PC tool ACS580 FW book Page 85 Wednesday September 21 2016 9 48 PM ...

Page 90: ...er can select by a parameter 49 05 Communication loss action how the drive reacts to a control panel or PC tool communication break The parameter has no effect in external control External control When the drive is in external remote control control commands are given through the I O terminals digital and analog inputs or optional I O extension modules the fieldbus interface via the embedded field...

Page 91: ...ation fail functionality The communication fail functionality ensures continuous process without interruptions If there is a communication loss the drive automatically changes the control location from EXT1 to EXT2 This enables process to be controlled for example with the drive PID controller When the original control location recovers the drive automatically switches control back to the communic...

Page 92: ...election Input 2 Input 3 Input 1 Input 2 Input 3 Ext1 frequency ref2 28 12 Function 28 13 Ext1 frequency ref1 or a math function of Ext1 frequency ref1 and Ext1 frequency ref2 Input 1 Ext2 frequency ref1 28 15 Input 2 Input 3 Input 1 Input 2 Input 3 Ext2 frequency ref2 28 16 Function 28 17 Ext2 frequency ref1 or a math function of Ext2 frequency ref1 and Ext2 frequency ref2 Select 19 11 EXT1 EXT2 ...

Page 93: ...s shown below The following is a more detailed representation of the reference types and control chains The page numbers refer to detailed diagrams in chapter Control chain diagrams Torque reference Parameter group 26 Torque reference chain PID Vector motor control mode Scalar motor control mode Frequency controller Torque controller Speed reference Parameter group 22 Speed reference Frequency ref...

Page 94: ...and modification p 442 443 Speed reference source selection II p 445 Speed reference ramping and shaping p 446 Speed error calculation p 447 Vector motor control mode Scalar motor control mode Speed controller p 448 Process PID controller p 453 Torque limitation p 451 Reference selection for torque controller p 450 Frequency controller Torque controller ACS580 FW book Page 90 Wednesday September 2...

Page 95: ...ed in scalar motor control only Frequency control uses frequency reference chain Select frequency reference with parameters in group 28 Frequency reference chain on page 226 Special control modes In addition to the above mentioned control modes the following special control modes are available Process PID control For more information see section Process PID control page 99 Emergency stop modes OFF...

Page 96: ...e fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter All parameter settings are stored automatically to the permanent memory of the drive However if an external 24 V DC power supply is used for the drive control unit it is highly recommended to force a save by using parameter 96 07 Parameter save ...

Page 97: ...caled Settings Parameter group 13 Standard AO page 170 Programmable digital inputs and outputs The control unit has six digital inputs Digital input DI5 or DI6 can be used as a frequency input DI5 is used with firmware ASCL2 and ASCL4 and DI6 is used with firmware ASCD2 and ASCD4 The panel shows the appropriate selection only Six digital inputs can be added by using a CHDI 01 115 230 V digital inp...

Page 98: ...dule can be activated and configured using parameter group 15 Note The configuration parameter group contains parameters that display the values of the inputs on the extension module These parameters are the only way of utilizing the inputs on an I O extension module as signal sources To connect to an input choose the setting Other in the source selector parameter then specify the appropriate valu...

Page 99: ...ngs Parameter groups 50 Fieldbus adapter FBA page 302 51 FBA A settings page 306 52 FBA A data in page 307 and 53 FBA A data out page 308 and 58 Embedded fieldbus page 308 ACS580 FW book Page 95 Wednesday September 21 2016 9 48 PM ...

Page 100: ...ps are defined as the time it takes for the reference to change between zero and nominal motor torque parameter 01 30 Nominal torque scale Variable slope Variable slope controls the slope of the speed ramp during a reference change With this feature a constantly variable ramp can be used Variable slope is only supported in remote control Settings Parameters 23 28 Variable slope page 215 and 23 29 ...

Page 101: ...mary settings Start stop reference Constant speeds Parameter groups 22 Speed reference selection page 204 and 28 Frequency reference chain page 226 Critical speeds frequencies Critical speeds sometimes called skip speeds can be predefined for applications where it is necessary to avoid certain motor speeds or speed ranges because of for example mechanical resonance problems The critical speeds fun...

Page 102: ...at monitors an input signal as a function of frequency or speed and load It shows the status of the monitored signal and can give a warning or fault based on the violation of a user defined profile The user load curve consists of an overload and an underload curve or just one of them Each curve is formed by five points that represent the monitored signal as a function of frequency or speed In the ...

Page 103: ...r example used to monitor for load dropping and breaking of conveyer belts or fan belts Settings Parameter group 37 User load curve page 275 Control macros Control macros are predefined parameter edits and I O configurations See chapter Control macros page 59 Process PID control There are two built in process PID controllers PID set 1 and PID set 2 in the drive The controller can be used to contro...

Page 104: ...adjust its operation according to the process PID The simplified block diagram below illustrates the process PID control For more detailed block diagrams see pages 452 and 453 The drive contains two complete sets of process PID controller settings that can be alternated whenever necessary see parameter 40 57 PID set1 set2 selection Note Process PID control is only available in external control loc...

Page 105: ...uring low demand instead of running the pump slowly below its efficient operating range The following example visualizes the operation of the function Example The drive controls a pressure boost pump The water consumption falls at night As a consequence the process PID controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at ...

Page 106: ...l process control operation can be resumed without a significant bump Wake up level Setpoint Wake up deviation 40 47 t tsd Motor speed Actual value STOP tsd Sleep delay 40 44 Sleep level 40 43 START Wake up delay 40 48 tsd Setpoint Time Sleep boost step 40 46 Sleep mode Sleep boost time 40 45 Time Time Non inverted 40 31 Not inverted Ref Fbk Wake up level Setpoint Wake up deviation 40 47 Actual va...

Page 107: ... way that the system output meets the process needs If the demand continues to increase the PFC logic adds further auxiliary pumps in a similar manner as just described As the demand drops making the speed of the first pump fall below a minimum limit user defined as a speed frequency limit the PFC logic automatically stops an auxiliary pump The PFC logic also increases the speed of the drive contr...

Page 108: ...iary motors are started in a similar manner The motor stopping routine is the same as for the normal PFC routine In some cases SPFC makes it possible to soften the start up current while connecting auxiliary motors on line Lower pressure peaks on the pipelines and pumps may be achieved as a result Settings Parameter 96 04 Macro select macro selection Parameter group 10 Standard DI RO page 159 Para...

Page 109: ...rol A mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped or not powered The brake control logic observes the settings of parameter group 44 Mechanical brake control as well as several external signals and moves between the states presented in the diagram on page 106 The tables below the state diagram detail the states and transitions The...

Page 110: ...ble 0 and 44 01 Brake control status b4 0 The open signal is active 44 01 Brake control status b0 1 BRAKE OPENING Brake has been requested to open 44 01 Brake control status b2 1 Open signal has been activated 44 01 Brake control status b0 is set The load is held in place by the speed control of the drive until 44 08 Brake open delay elapses BRAKE OPEN The brake is open 44 01 Brake control status ...

Page 111: ...tatus b3 1 The brake logic will remain in this state until 44 13 Brake close delay has elapsed At this point the logic proceeds to BRAKE CLOSED state BRAKE CLOSED The brake is closed 44 01 Brake control status b0 0 The drive is not necessarily modulating 1 Brake control disabled parameter 44 06 Brake control enable 0 2 06 11 Main status word bit 2 0 3 Brake has been requested to open 4 44 08 Brake...

Page 112: ...ameter 44 14 Brake close level tcd Brake close delay parameter 44 13 Brake close delay BCW BRAKE CLOSING WAIT BCD BRAKE CLOSING DELAY Start command 06 16 b5 Modulating 06 16 b6 1 2 3 4 5 6 7 8 Ready ref 06 11 b2 Speed reference Brake control signal 44 01 b0 Ramp to stopped request 44 01 b3 Hold stopped request 44 01 b2 tod ncs BRAKE CLOSED State BRAKE CLOSED BRAKE OPEN BRAKE OPENING BRAKE CLOSING ...

Page 113: ...mentioned in the European Machinery Directive and related harmonised standards Thus the personnel safety of the complete machinery must not be based on a specific frequency converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations The brake is controlled by bit 0 of parameter 44 01 Brake control status In this example param...

Page 114: ...quested page 340 Scalar motor control Scalar motor control is the default motor control method In scalar control mode the drive is controlled with a frequency reference However the excellent performance of vector control is not achieved in scalar control It is recommended to activate scalar motor control mode in the following situations If the exact nominal motor values are not available or the dr...

Page 115: ...equired stator flux and motor torque The output frequency is changed only if the actual torque and stator flux values differ from their reference values by more than the allowed hysteresis The reference value for the torque controller comes from the speed controller or directly from an external torque reference source Motor control requires measurement of the DC voltage and two motor phase current...

Page 116: ...able below shows typical performance figures for speed control 100 t s T TN Tload nact nref nN Area 10 s TN rated motor torque nN rated motor speed nact actual speed nref speed reference Speed control Performance Static accuracy 20 of motor nominal slip Dynamic accuracy 10 s with 100 torque step with default speed controller tuning Tuned speed controller 2 s with 100 torque step ACS580 FW book Pag...

Page 117: ...ency range In squared mode default the ratio of the voltage to frequency increases as the square of the frequency below the field weakening point This is typically used in centrifugal pump or fan applications For these applications the torque required follows the square relationship with frequency Therefore if the voltage is varied using the square relationship the motor operates at improved effic...

Page 118: ... The stator current of the motor increases during flux braking not the rotor current The stator cools much more efficiently than the rotor Flux braking can be used with induction motors and permanent magnet synchronous motors Two braking power levels are available Moderate braking provides faster deceleration compared to a situation where flux braking is disabled The flux level of the motor is lim...

Page 119: ...By adjusting the pre magnetization time 21 02 Magnetization time it is possible to synchronize the motor start and for example the release of a mechanical brake Settings Parameters 21 01 Vector start mode 21 19 Scalar start mode 21 02 Magnetization time DC hold The function makes it possible to lock the rotor at near zero speed in the middle of normal operation DC hold is activated by parameter 21...

Page 120: ...rted in vector control Settings Parameters 21 03 Stop mode page 197 21 08 DC current control and 21 11 Pre heating input source Pre heating Motor heating The pre heating function keeps the motor warm and prevents condensation inside the motor by feeding it with DC current when the drive has been stopped The heating can only be on when the drive is in the stopped state and starting the drive stops ...

Page 121: ...s 21 14 Pre heating input source and 21 16 Pre heating current page 200 Energy optimization The function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 20 depending on load torque and speed Note With permanent magnet and synchronous reluctance motors...

Page 122: ...oise can be tolerated when the full output current is needed Settings Parameter 97 01 Switching frequency reference and 97 02 Minimum switching frequency page 324 Rush control In torque control the motor could potentially rush if the load were suddenly lost The control program has a rush control function that decreases the torque reference whenever the motor speed exceeds 30 11 Minimum speed or 30...

Page 123: ...mple the ramp stop mode is used see parameter 21 03 Stop mode Jog cmd State of source set by 20 26 Jogging 1 start source or 20 27 Jogging 2 start source Jog State of source set by 20 25 Jogging enable Start cmd State of drive start command Phase Jog cmd Jog Start cmd Description 1 2 1 1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 2 3 1 1 0 Drive fo...

Page 124: ...x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 15 10 11 x 0 1 Drive follows the speed reference 11 12 x 0 0 Drive decelerates to zero speed along the selected deceleration ramp parameters 23 11 23 15 12 13 x 0 0 Drive is stopped 13 14 x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 15 1...

Page 125: ...more by running the drive at current speed before the motor is ramped to a stop As shown in the figure the distance traveled after the stop command is the same in both cases that is area A area B equals area C Speed compensation does not take into account shape times parameters 23 32 Shape time 1 and 23 33 Shape time 2 Positive shape times lengthen the distance traveled Speed compensation can be r...

Page 126: ...g the kinetic energy of the rotating motor The drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can continue operation after the break if the main contactor if present remained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit closed during a short supply break ...

Page 127: ...ve is allowed to run for 5 seconds without the cooling fans operating When enabled the function takes the following actions upon a supply failure to a successful restart The undervoltage fault is suppressed but a warning is generated Modulation and cooling is stopped to conserve any remaining energy DC circuit pre charging is enabled If the DC voltage is restored before the expiration of the perio...

Page 128: ...41 par 95 03 value 1 0 75 1 41 par 95 03 value 1 0 75 1 41 380 402 2 0 75 1 41 440 465 2 Charging relay closing limit 0 75 1 41 par 95 03 value 1 0 75 1 41 par 95 03 value 1 0 75 1 41 380 402 2 0 75 1 41 440 465 2 Charging relay opening limit 0 65 1 41 par 95 03 value 1 0 65 1 41 par 95 03 value 1 0 65 1 41 380 348 2 0 65 1 41 440 403 2 DC voltage at upper bound of supply voltage range UDCmax 560 ...

Page 129: ...oximately 1 2 UDCmax UDCmax is the DC voltage corresponding to the maximum of the AC supply voltage range For information on external brake choppers refer to their documentation Note Overvoltage control needs to be disabled for the chopper to operate Settings Parameter 01 11 DC voltage page 147 parameter group 43 Brake chopper page 290 ACS580 FW book Page 125 Wednesday September 21 2016 9 48 PM ...

Page 130: ... stop signal is connected to the input selected by parameter 21 05 Emergency stop source An emergency stop can also be generated through fieldbus parameter 06 01 Main control word bits 0 2 The mode of the emergency stop is selected by parameter 21 04 Emergency stop mode The following modes are available Off1 Stop along the standard deceleration ramp defined for the particular reference type in use...

Page 131: ... limits can be set up independently for each function The motor temperature can be monitored using the motor thermal protection model estimated temperature derived internally inside the drive or sensors installed in the windings This will result in a more accurate motor model Motor thermal protection model The drive calculates the temperature of the motor on the basis of the following assumptions ...

Page 132: ...the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit When CMOD 02 multifunction module is used it provides sufficient insulation Temperature monitoring using PTC sensors PTC sensors are connected through a CMOD 02 multifunction module see chapter Optional I O extension modules section CMOD 02 multifuncti...

Page 133: ...n series to an analog input and an analog output The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius It is possible to adjust the motor temperature super...

Page 134: ... unit The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius See section Insulation on page 128 For the wiring of the sensor see chapter Electrical installa...

Page 135: ...ction reads the voltage through the analog input and converts it into degrees Celsius The figure and table below show typical KTY83 sensor resistance values as a function of the motor operating temperature It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected See section Insulation on page 128 For the wiring of the sensor...

Page 136: ...ing or a mere log entry is generated The contents of the messages can be edited on the control panel by selecting Menu Primary settings Advanced functions External events Motor phase loss detection parameter 31 19 The parameter selects how the drive reacts whenever a motor phase loss is detected Earth Ground fault detection parameter 31 20 Note that an earth fault in the supply cable does not acti...

Page 137: ...tection parameters 31 24 31 28 The drive protects the motor in a stall situation It is possible to adjust the supervision limits current frequency and time and choose how the drive reacts to a motor stall condition Overspeed protection parameter 31 30 The user can set overspeed limits by specifying a margin that is added to the currently used maximum and minimum speed limits Local control loss det...

Page 138: ...t no dangerous situations can occur The function resets the drive automatically and continues operation after a fault Settings Menu Primary settings Advanced functions Autoreset faults Parameters 31 12 31 16 page 244 ACS580 FW book Page 134 Wednesday September 21 2016 9 48 PM ...

Page 139: ...on on page 135 In addition there are counters that show energy consumption in kWh of the current and previous hour as well as the current and previous day Note The accuracy of the energy savings calculation is directly dependent on the accuracy of the reference motor power given in parameter 45 19 Comparison power Settings Menu Energy efficiency Parameter group 45 Energy efficiency page 294 Parame...

Page 140: ...ly with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax which is listed in the Hardware manual The measured current is logged continuously The distribution of samples is shown by parameters 36 20 36 29 Settings Menu Diagnostics Load prof...

Page 141: ...to find out whether any limitations are active if the drive is running at undesired speed Active faults Use this view to see currently active faults and how to fix and reset them Active warnings Use this view to see currently active warnings and how to fix them Active inhibits Use this view to see the active inhibits and how to fix them In addition in the Clock region display menu you can disable ...

Page 142: ...backup An automatic backup is created two hours after the last parameter change After completing the backup the panel waits for 24 hours before checking if there are additional parameter changes If there are it creates a new backup overwriting the previous one when two hours have passed after the latest change You cannot adjust the delay time or disable the automatic backup function Parameter chan...

Page 143: ...selection and 10 04 DI forced data I O extension module settings group 15 data storage parameters group 47 fieldbus communication settings groups 50 53 and 58 parameter 95 01 Supply voltage As the motor settings are included in the user parameter sets make sure the settings correspond to the motor used in the application before recalling a user set In an application where different motors are used...

Page 144: ...t to prevent we recommend you select all the actions unless otherwise required by the application To close the user lock enter an invalid pass code into 96 02 Pass code activate 96 08 Control board boot or cycle the power With the lock closed parameters 96 100 96 102 are hidden To reopen the lock enter your pass code into 96 02 Pass code This will again make parameters 96 100 96 102 visible Settin...

Page 145: ...Program features 141 Settings Parameter 95 01 Special HW settings page 324 ACS580 FW book Page 141 Wednesday September 21 2016 9 48 PM ...

Page 146: ...142 Program features ACS580 FW book Page 142 Wednesday September 21 2016 9 48 PM ...

Page 147: ...arameters including actual signals of the control program At the end of the chapter on page 343 there is a separate list of the parameters whose default values are different between 50 Hz and 60 Hz supply frequency settings ACS580 FW book Page 143 Wednesday September 21 2016 9 48 PM ...

Page 148: ...e scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit format The corresponding 32 bit scalings are listed in chapter Additional parameter data page 345 Other The value is taken from another parameter Choosing Other displays a paramete...

Page 149: ...nce selection motor potentiometer settings 204 23 Speed reference ramp Speed reference ramp settings programming of the acceleration and deceleration rates for the drive 212 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 217 25 Speed control Speed controller settings 217 26 Torque reference chain Settings for the torque reference c...

Page 150: ...of the embedded fieldbus EFB interface 308 71 External PID1 Configuration of external PID 315 76 PFC configuration PFC Pump and fan control and Autochange configuration parameters See also section Pump and fan control PFC on page 103 318 77 PFC maintenance and monitoring PFC Pump and fan control and Autochange configuration parameters See also section Pump and fan control PFC on page 103 323 95 HW...

Page 151: ...Motor speed Motor speed in percent of the synchronous motor speed 1000 00 1000 00 Motor speed 10 1 01 06 Output frequency Estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency 500 00 500 00 Hz Estimated output frequency See par 46 02 01 07 Motor current Measured absolute motor current in A 0 00 30000 00 A Motor ...

Page 152: ...the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh counter is incremented The minimum value is zero 0 1000 kWh Energy in kWh 10 1 kWh 01 24 Flux actual Used flux reference in percent of nominal flux of motor 0 200 Flux reference 1 1 01 30 Nominal torque scale Torque that corresponds to 100 of nominal motor torque The unit is selected by paramete...

Page 153: ...solute value of parameter 01 06 Output frequency 0 00 500 00 Hz Estimated output frequency See par 46 02 01 64 Abs motor torque Absolute value of parameter 01 10 Motor torque 0 0 1600 0 Motor torque See par 46 03 01 65 Abs output power Absolute value of parameter 01 14 Output power 0 00 32767 00 kW or hp Output power 1 1 kW 01 66 Abs output power motor nom Absolute value of parameter 01 15 Output ...

Page 154: ... and faults that occurred last For explanations of individual warning and fault codes see chapter Fault tracing All parameters in this group are read only unless otherwise noted 04 01 Tripping fault Code of the 1st active fault the fault that caused the current trip 0000h FFFFh 1st active fault 1 1 04 02 Active fault 2 Code of the 2nd active fault 0000h FFFFh 2nd active fault 1 1 04 03 Active faul...

Page 155: ...1 1 d 05 02 Run time counter Motor run time counter The counter runs when the inverter modulates 0 65535 d Motor run time counter 1 1 d 05 04 Fan on time counter Running time of the drive cooling fan Can be reset from the control panel by keeping Reset down for over 3 seconds 0 65535 d Cooling fan run time counter 1 1 d 05 10 Control board temperature Measured temperature of the control board 100 ...

Page 156: ... Programming wand tool for offline programming or parameterization Main circuit power unit is without power 3 Panel port comm loss yes Panel port communication lost 4 Reserved 5 Field bus force trip yes Fault trip forced requested from a field bus 6 Start inhibited yes Start inhibited prevented due to some reason for example interlock 7 Safe Torq Off yes Safe Torque Off fault active 8 STO broken y...

Page 157: ...bit descriptions see page 433 The related status word and state diagram are presented on pages 435 and 436 respectively This parameter is read only 0000h FFFFh Main control word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Off1 control 1 Off2 control 2 Off3 control 3 Run 4 Ramp out zero 5 Ramp hold 6 Ramp in zero 7 Reset 8 Inching 1 9 Inching 2 10 Remote cmd 11 Ext ctrl loc 12 User bit 0 13...

Page 158: ...ly This parameter is read only 0000h FFFFh Main status word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Ready to switch ON 1 Ready run 2 Ready ref 3 Tripped 4 Off 2 inactive 5 Off 3 inactive 6 Switch on inhibited 7 Warning 8 At setpoint 9 Remote 10 Above limit 11 User bit 0 12 User bit 1 13 User bit 2 14 User bit 3 15 Reserved ACS580 FW book Page 154 Wednesday September 21 2016 9 48 PM ...

Page 159: ...Local control 1 Drive is in local control 9 Network control 1 Drive is in network control see page 11 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 Start requested 0 When Enable to rotate signal see par 20 22 is 0 rotating of the motor is disabled 14 15 Reserved Bit Name Description 0 Identification run done 1 Motor ident...

Page 160: ...ault reset 1 A fault has been reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 Reserved 7 STO 1 Safe torque off function active 8 Current calibration ended 1 Current calibration routine has finished 9 ID run ended 1 Motor identification run has finished 10 Reserved 11 Em Off1 1 Emergency stop signal mode off1 12 Em Off2 1 Emergency stop signal...

Page 161: ...ansmitted as bit 12 User bit 1 of 06 11 Main status word Ext run enable False 0 0 True 1 1 Ext run enable Status of the external run enable signal see parameter 20 12 Run enable 1 source 2 Other bit Source selection see Terms and abbreviations on page 144 No Name Value Description Def FbEq16 Bit Name Description 0 Constant speed 1 1 Constant speed or frequency 1 selected 1 Constant speed 2 1 Const...

Page 162: ...ing ID in brackets 07 04 Firmware name Firmware identification 07 05 Firmware version Version number of the firmware 07 06 Loading package name Name of the firmware loading package 07 07 Loading package version Version number of the firmware loading package 07 11 Cpu usage Microprocessor load in percent 0 100 Microprocessor load 1 1 07 25 Customization package name First five ASCII letters of the ...

Page 163: ...orresponding bit in this parameter is 1 Note Boot and power cycle reset the force selections parameters 10 03 and 10 04 0000h 0000h FFFFh Override selection for digital inputs 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 DI1 1 Digital input 1 is ON 1 DI2 1 Digital input 2 is ON 2 DI3 1 Digital input 3 is ON 3 DI4 1 Digital input 4 is ON 4 DI5 1 Digital input 5 is ON 5 DI6 1 Digi...

Page 164: ...y outputs 1 1 No Name Value Description Def FbEq16 Bit Value 0 Force the value of this bit to D1 if so defined in parameter 10 03 DI force selection 1 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 2 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 3 Force the value of this bit to D4 if so defined in parameter 10 03 DI for...

Page 165: ... status word see page 154 15 Fault Warning Bit 3 of 06 11 Main status word OR bit 7 of 06 11 Main status word see page 154 16 Overcurrent Fault 2310 Overcurrent has occurred 17 Overvoltage Fault 3210 DC link overvoltage has occurred 18 Drive temp Fault 2381 IGBT overload or 4110 Control board temperature or 4210 IGBT overtemperature or 4290 Cooling or 42F1 IGBT temperature or 4310 Excess temperatu...

Page 166: ...age 318 45 PFC2 Bit 1 of 76 01 PFC status see page 318 46 PFC3 Bit 2 of 76 01 PFC status see page 318 47 PFC4 Bit 3 of 76 01 PFC status see page 318 48 Other bit Source selection see Terms and abbreviations on page 144 10 25 RO1 ON delay Defines the activation delay for relay output RO1 0 0 s tOn 10 25 RO1 ON delay tOff 10 26 RO1 OFF delay 0 0 3000 0 s Activation delay for RO1 10 1 s 10 26 RO1 OFF...

Page 167: ... the available selections see parameter 10 24 RO1 source Fault 1 10 31 RO3 ON delay Defines the activation delay for relay output RO3 0 0 s tOn 10 31 RO3 ON delay tOff 10 32 RO3 OFF delay 0 0 3000 0 s Activation delay for RO3 10 1 s 10 32 RO3 OFF delay Defines the deactivation delay for relay output RO3 See parameter 10 31 RO3 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO3 10 1 s No Name V...

Page 168: ...put 11 21 DI5 configuration Only visible with firmware ASCD2 and ASCD4 Selects how digital input 5 is used Digital input Digital input DI5 is used as a digital input 0 Frequency input DI5 is used as a frequency input 1 11 25 DI6 configuration Only visible with firmware ASCL2 and ASCL4 Selects how digital input 6 is used Digital input Digital input DI6 is used as a digital input 0 Frequency input D...

Page 169: ...actually arriving at frequency input 1 DI5 or DI6 when it is used as a frequency input See parameter 11 42 Freq in 1 min v 16000 Hz 0 16000 Hz Maximum frequency for frequency input 1 DI5 or DI6 1 1 Hz 11 44 Freq in 1 at scaled min Defines the value that is required to correspond internally to the minimum input frequency defined by parameter 11 42 Freq in 1 min See diagram at parameter 11 42 Freq i...

Page 170: ...enerates a warning A8A0 AI supervision and freezes the speed or frequency to the level the drive was operating at The speed frequency is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 3 Speed ref safe Drive generates a warning A8A0 AI supervision and sets the speed to the speed defined...

Page 171: ... analog input AI1 Note In firmware ASCL2 and ASCL4 this setting must match the corresponding hardware setting on the drive control unit See chapter Electrical installation section Switches in the Hardware manual of the drive and the default control connections for the macro in use in chapter Control macros page 59 Control board reboot either by cycling the power or through parameter 96 08 Control ...

Page 172: ...an effectively invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI1 value 1 1 12 20 AI1 scaled at AI1 max Defines the real internal value that corresponds to the maximum analog input AI1 value defined by parameter 12 18 AI1 max See the drawing at parameter 12 19 AI1 scaled at AI1 min 50 000 32768 000 32767 000 Real value corresponding to maximum AI1 value 1 1 1...

Page 173: ...put AI2 See parameter 12 16 AI1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 12 27 AI2 min Defines the minimum site value for analog input AI2 Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting 4 000 mA or 0 000 V 0 000 20 000 mA or 0 000 10 000 V Minimum value of AI2 1000 1 unit 12 28 AI2 max Defines the maximum site valu...

Page 174: ... 13 11 0000h 0000h FFFFh Forced values selector for analog outputs AO1 and AO2 1 1 13 11 AO1 actual value Displays the value of AO1 in mA or V This parameter is read only 0 000 22 000 mA 0 000 11 000 V Value of AO1 1 1 mA 13 12 AO1 source Selects a signal to be connected to analog output AO1 Output frequency Zero None 0 Motor speed used 01 01 Motor speed used page 147 1 Reserved 2 Output frequency...

Page 175: ...External PID1 out 71 01 External PID act value page 315 33 Reserved 34 36 AO1 data storage 13 91 AO1 data storage page 176 37 AO2 data storage 13 92 AO2 data storage page 176 38 Other Source selection see Terms and abbreviations on page 144 13 13 AO1 forced value Forced value that can be used instead of the selected output signal See parameter 13 02 AO force selection 0 000 mA 0 000 22 000 mA 0 00...

Page 176: ... output AO1 0 100 s 0 000 30 000 s Filter time constant 1000 1 s No Name Value Description Def FbEq16 63 100 T t O I 1 e t T I filter input step O filter output t time T filter time constant Unfiltered signal Filtered signal ACS580 FW book Page 172 Wednesday September 21 2016 9 48 PM ...

Page 177: ...t value defined by parameter 13 19 AO1 out at AO1 src min Programming 13 17 as the maximum value and 13 18 as the minimum value inverts the output 0 0 No Name Value Description Def FbEq16 13 18 13 17 13 20 13 19 IAO1 mA Signal real selected by 13 12 IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 ACS580 FW book Page 173 Wednesday September 21 2016 9 48 PM ...

Page 178: ...source min 13 18 AO1 source max 13 28 AO2 source max 0 Zero N A Output is constant zero 1 Motor speed used 0 46 01 Speed scaling 3 Output frequency 0 46 02 Frequency scaling 4 Motor current 0 30 17 Maximum current 5 Motor current of motor nominal 0 100 6 Motor torque 0 46 03 Torque scaling 7 DC voltage Min value of 01 11 DC voltage Max value of 01 11 DC voltage 8 Output power 0 46 04 Power scaling...

Page 179: ...ng time constant for analog output AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real minimum value of the signal selected by parameter 13 22 AO2 source that corresponds to the minimum required AO2 output value defined by parameter 13 29 AO2 out at AO2 src min See parameter 13 17 AO1 source min about the AO automatic s...

Page 180: ...rolling analog output AO2 eg through the embedded fieldbus interface In parameter 13 22 AO2 source select AO2 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that particular data 58 101 58 114 to AO2 data storage 0 00 327 68 327 67 Storage parameter for AO2 100 1 15 15 I O extension modu...

Page 181: ...ead only 0000h FFFFh Status of digital input outputs 1 1 15 04 RO DO status Displays the status of the relay outputs RO4 and RO5 and digital output DO1 on the extension module Bits 0 1 indicates the status of RO4 RO5 bit 5 indicates the status of DO1 Example 100101b RO4 is on RO5 is off and DO1 is on This parameter is read only 0000h FFFFh Status of relay digital outputs 1 1 No Name Value Descript...

Page 182: ...atus word see page 154 2 Reserved 3 Enabled Bit 0 of 06 16 Drive status word 1 see page 155 4 Started Bit 5 of 06 16 Drive status word 1 see page 155 5 Magnetized Bit 1 of 06 17 Drive status word 2 see page 155 6 Running Bit 6 of 06 16 Drive status word 1 see page 155 7 Ready ref Bit 2 of 06 11 Main status word see page 154 8 At setpoint Bit 8 of 06 11 Main status word see page 154 9 Reverse Bit 2...

Page 183: ...mote control Bit 9 of 06 11 Main status word see page 154 24 Reserved 25 26 Timed function 1 Bit 0 of 34 01 Timed functions status see page 255 27 Timed function 2 Bit 1 of 34 01 Timed functions status see page 255 28 Timed function 3 Bit 2 of 34 01 Timed functions status see page 255 29 Reserved 30 32 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 33 Supervision 2 Bit 1 of 32 01 Sup...

Page 184: ...lay for relay output RO5 See parameter 15 11 RO5 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO5 10 1 s 15 22 DO1 configuration Selects how DO1 is used Digital output Digital output DO1 is used as a digital output 0 Frequency output DO1 is used as a frequency output 2 15 23 DO1 source Selects a drive signal to be connected to digital output DO1 when 15 22 DO1 configuration is set to Digital...

Page 185: ... Motor temp Fault 4981 External temperature 1 or 4982 External temperature 2 has occurred 21 Brake command Bit 0 of 44 01 Brake control status see page 292 22 Ext2 active Bit 11 of 06 16 Drive status word 1 see page 155 23 Remote control Bit 9 of 06 11 Main status word see page 154 24 Reserved 25 26 Timed function 1 Bit 0 of 34 01 Timed functions status see page 255 27 Timed function 2 Bit 1 of 34...

Page 186: ...DO1 configuration is set to Frequency output Alternatively sets the output to excitation mode to feed a constant current to a temperature sensor Not selected Not selected None 0 Motor speed used 01 01 Motor speed used page 147 1 Output frequency 01 06 Output frequency page 147 3 Motor current 01 07 Motor current page 147 4 Motor torque 01 10 Motor torque page 147 6 DC voltage 01 11 DC voltage page...

Page 187: ...cy output See parameter 15 34 Freq out 1 src min 1500 000 32768 000 32767 000 Real signal value corresponding to maximum value of frequency output 1 1 1 15 36 Freq out 1 at src min Defines the minimum output value of frequency output 1 when 15 22 DO1 configuration is set to Frequency output See also drawing at parameter 15 34 Freq out 1 src min 0 Hz 0 16000 Hz Minimum frequency output 1 value 1 1 ...

Page 188: ...rol mode in scalar motor control mode 10 Forced magn Motor is in magnetizing mode 20 19 11 Ext1 Ext2 selection Selects the source for external control location EXT1 EXT2 selection 0 EXT1 1 EXT2 EXT1 EXT1 EXT1 permanently selected 0 EXT2 EXT2 permanently selected 1 FBA A MCW bit 11 Control word bit 11 received through fieldbus interface A 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 ...

Page 189: ... torque control 4 Maximum Combination of selections Speed and Torque the torque selector compares the speed controller output 25 01 Torque reference speed control and the torque reference 26 74 Torque ref ramp out and selects the greater of the two If speed error becomes positive the drive follows the speed controller output until speed error becomes negative again This prevents the drive from acc...

Page 190: ...tart In2 Dir The source selected by 20 03 Ext1 in1 source is the start signal the source selected by 20 04 Ext1 in2 source determines the direction The state transitions of the source bits are interpreted as follows 2 In1 Start fwd In2 Start rev The source selected by 20 03 Ext1 in1 source is the forward start signal the source selected by 20 04 Ext1 in2 source is the reverse start signal The stat...

Page 191: ... of the start and stop commands are selected by parameters 20 03 Ext1 in1 source 20 04 Ext1 in2 source and 20 05 Ext1 in3 source The source selected by 20 05 Ext1 in3 source determines the stop The state transitions of the source bits are interpreted as follows Note Parameter 20 02 Ext1 start trigger type has no effect with this setting 6 Reserved 7 10 Control panel The start and stop commands are...

Page 192: ...tus bit 5 7 Reserved 7 17 Timed function 1 Bit 0 of 34 01 Timed functions status see page 255 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 255 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 255 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 248 25 Supervision 3 Bit ...

Page 193: ...urces of the start and stop commands are selected by parameters 20 08 Ext2 in1 source and 20 09 Ext2 in2 source The state transitions of the source bits are interpreted as follows Notes Parameter 20 07 Ext2 start trigger type has no effect with this setting When source 2 is 0 the Start and Stop keys on the control panel are disabled 4 No Name Value Description Def FbEq16 State of source 1 20 08 Co...

Page 194: ...us A The start and stop commands are taken from fieldbus adapter A Note Set also 20 07 Ext2 start trigger type to Level 12 Reserved 13 Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface Note Set also 20 07 Ext2 start trigger type to Level 14 20 07 Ext2 start trigger type Defines whether the start signal for external control location EXT2 is edge triggered ...

Page 195: ...20 11 Run enable stop mode 1 Run enable signal on Note This parameter cannot be changed while the drive is running See also parameter 20 19 Enable start command Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed...

Page 196: ...layed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Reserved 8 17 Timed function 1 Bit 0 of 34 01 Timed functions status see page 255 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 255 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 255 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 ...

Page 197: ...are replaced by zero Positive reference values are multiplied by 1 2 20 22 Enable to rotate Setting this parameter to 0 stops motor rotating but does not affect any other conditions for rotating Setting the parameter back to 1 starts motor rotating again This parameter can be used for example with a signal from some external equipment to prevent the motor rotating before the equipment is ready Whe...

Page 198: ...ontrol mode only Jogging can be enabled only when no start command from an external control location is active On the other hand if jogging is already enabled the drive cannot be started from an external control location apart from inching commands through fieldbus See section Rush control page 118 Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2...

Page 199: ...1 Timed functions status see page 255 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 255 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 255 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 248 25 Supervision 3 Bit 2 of 32 01 Supervision status see page 248 26 Other bit ...

Page 200: ...rameter 21 02 Magnetization time This mode should be selected if constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical brake This setting also guarantees the highest possible break away torque when the pre magnetizing time is set long enough WARNING The drive will start after the set magnetizing time has passed even if motor magnetiz...

Page 201: ... is safe to stop the drive by coasting 0 Ramp Stop along the active deceleration ramp See parameter group 23 Speed reference ramp on page 212 or 28 Frequency reference chain on page 226 1 Torque limit Stop according to torque limits parameters 30 19 and 30 20 This mode is only possible in vector motor control mode 2 21 04 Emergency stop mode Selects the way the motor is stopped when an emergency s...

Page 202: ...mergency stop active 1 Normal operation Note This parameter cannot be changed while the drive is running Inactive true Active false 0 0 Inactive true 1 1 Reserved 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input D...

Page 203: ...ve receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit the zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is magnetized and the drive is ready for a quick restart Zero speed delay can be used eg with the jogging function 0 30000 ms Zero ...

Page 204: ...tion time 1 1 s 21 14 Pre heating input source Selects the source for controlling pre heating for the motor The status of the pre heating is shown as bit 2 of 06 21 Drive status word 3 Notes The heating function requires that STO is not triggered The heating function requires that the drive is not faulted Off Off 0 Pre heating is always deactivated 0 On 1 Pre heating is always activated when the d...

Page 205: ...ol mode ie when 99 04 Motor control mode is set to Scalar Notes The start function for the vector motor control mode is selected by parameter 21 01 Vector start mode With permanent magnet motors Automatic start mode must be used This parameter cannot be changed while the drive is running See also section DC magnetization page 115 Normal Normal Immediate start from zero speed 0 Const time The drive...

Page 206: ...d page 115 5 00 Hz 0 00 1000 00 Hz DC hold frequency 1 1 Hz 21 22 Start delay Defines the start delay After the conditions for start have been fulfilled the drive waits until the delay has elapsed and then starts the motor During the delay warning AFE9 Start delay is shown Start delay can be used with all start modes 0 00 s 0 00 60 00 s Start delay 1 1 s 21 23 Smooth start Selects the forced curre...

Page 207: ...reverse the drive is stopped along a ramp 1 Speed comp REV If the direction of rotation is reverse speed compensation is used for constant distance braking Speed difference between used speed and maximum speed is compensated by running the drive with current speed before the motor is stopped along a ramp If the direction of rotation is forward the drive is stopped along a ramp 2 Speed comp bipolar...

Page 208: ...xt1 speed function applied to the two signals creates an Ext1 reference A in the figure below A digital source selected by 19 11 Ext1 Ext2 selection can be used to switch between Ext1 reference and the corresponding Ext2 reference defined by parameters 22 18 Ext2 speed ref1 22 19 Ext2 speed ref2 and 22 20 Ext2 speed function B in the figure below AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled ...

Page 209: ...al signal is used as the new reference 19 Other Source selection see Terms and abbreviations on page 144 22 12 Ext1 speed ref2 Selects Ext1 speed reference source 2 For the selections and a diagram of reference source selection see parameter 22 11 Ext1 speed ref1 Zero 22 13 Ext1 speed function Selects a mathematical function between the reference sources selected by parameters 22 11 Ext1 speed ref...

Page 210: ...ter ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual output of the process PID controller 16 Frequency input 11 38 Freq in 1 actual value when DI5 or DI6 is used as a frequency input 17 Control panel ref saved Panel reference 03 01 Panel reference see page 149 saved by the control system for the location where the control returns is used as the reference 18 Control ...

Page 211: ...and whether the rotation direction signal is considered or not when applying a constant speed 0001b 0000b 0001b Constant speed configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Constantspeed mode 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated...

Page 212: ...d functions status see page 255 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 248 25 Supervision 3 Bit 2 of 32 01 Supervision status see page 248 26 Other bit Source selection see Terms and abbreviations on page 144 22 23 Constant speed sel2 When bit 0 of parameter 22 21 Constant speed function is 0 Separa...

Page 213: ...pm 30000 00 30000 00 rpm Constant speed 4 See par 46 01 22 30 Constant speed 5 Defines constant speed 5 1500 00 rpm 30000 00 30000 00 rpm Constant speed 5 See par 46 01 22 31 Constant speed 6 Defines constant speed 6 2400 00 rpm 30000 00 30000 00 rpm Constant speed 6 See par 46 01 22 32 Constant speed 7 Defines constant speed 7 3000 00 rpm 30000 00 30000 00 rpm Constant speed 7 See par 46 01 22 41...

Page 214: ...speed range 2 Note This value must be greater than or equal to the value of 22 54 Critical speed 2 low 0 00 rpm 30000 00 30000 00 rpm High limit for critical speed 2 See par 46 01 22 56 Critical speed 3 low Defines the low limit for critical speed range 3 Note This value must be less than or equal to the value of 22 57 Critical speed 3 high 0 00 rpm 30000 00 30000 00 rpm Low limit for critical spe...

Page 215: ...otor potentiometer value If both the up and down sources are on the potentiometer value will not change Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delaye...

Page 216: ...f the speed reference Ext1 or Ext2 that has been selected by 19 11 Ext1 Ext2 selection See diagram at 22 11 Ext1 speed ref1 or the control chain diagram on page 442 This parameter is read only 30000 00 30000 00 rpm Speed reference after additive 2 See par 46 01 22 87 Speed reference act 7 Displays the value of speed reference before application of critical speeds See the control chain diagram on p...

Page 217: ...rence increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive torque limits 20 000 s 0 000 1800 000 s Acceleration t...

Page 218: ...fined by parameter 46 01 Speed scaling to zero See section Jogging page 118 60 000 s 0 000 1800 000 s Deceleration time for jogging 10 1 s 23 23 Emergency stop time Defines the time inside which the drive is stopped if an emergency stop Off3 is activated ie the time required for the speed to change from the speed value defined by parameter 46 01 Speed scaling or 46 02 Frequency scaling to zero Eme...

Page 219: ... line This function is only active in remote control Off Off Variable slope disabled 0 On Variable slope enabled not available in local control 1 23 29 Variable slope rate Defines the rate of the speed reference change when variable slope is enabled by parameter 23 28 Variable slope For the best result enter the reference update interval into this parameter 50 ms 2 30000 ms Variable slope rate 1 1...

Page 220: ... s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s 23 33 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 23 32 Shape time 1 0 100 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s No Name Value Description Def FbEq16 S curve ramp 23 32 0 s Linear ramp 23 32 0 s Line...

Page 221: ...es a speed reference correction ie a value added to the existing reference between ramping and limitation This is useful to trim the speed if necessary for example to adjust draw between sections of a paper machine See the control chain diagram on page 447 0 00 rpm 10000 00 10000 00 rpm Speed reference correction See par 46 01 24 12 Speed error filter time Defines the time constant of the speed er...

Page 222: ...stant 10 00 If gain is set to 1 a 10 change in error value reference actual value causes the speed controller output to change by 10 ie the output value is input gain 0 00 250 00 Proportional gain for speed controller 100 1 No Name Value Description Def FbEq16 Gain Kp 1 TI Integration time 0 TD Derivation time 0 Controller output Kp e Time e Error value Controller output Error value ACS580 FW book...

Page 223: ...e instability will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed controller output after an error ...

Page 224: ...ro The speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant 0 000 s 0 000 10 000 s Derivation time for speed controller 1000 1 s 25 05 Derivation filter time Defines the derivation filter time constant See parameter 25 04 Speed derivation time 8 ms 0 10000 ms D...

Page 225: ... along a ramp No acceleration compensation Acceleration compensation 0 00 s 0 00 1000 00 s Acceleration compensation derivation time 10 1 s 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameters 25 04 Speed derivation time and 25 06 Acc comp derivation time 8 0 ms 0 0 1000 0 ms Acceleration deceleration compensation filter time 1 1 ms 2...

Page 226: ...lays the final torque reference given to the torque controller in percent This reference is then acted upon by various final limiters like power torque load etc See the control chain diagrams on pages 450 and 451 This parameter is read only 1600 0 1600 0 Torque reference for torque control See par 46 03 26 02 Torque reference used Displays the final torque reference in percent of motor nominal tor...

Page 227: ... 09 EFB reference 1 see page 150 8 EFB ref2 03 10 EFB reference 2 see page 150 9 Reserved 10 14 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual output of the process PID controller 16 Frequency input 11 38 Freq in 1 actual value when DI5 or DI6 is used as a frequency input 17 Control panel ref saved Panel reference 03 0...

Page 228: ... sources is used as torque reference 1 2 Mul ref1 ref2 The multiplication of the reference sources is used as torque reference 1 3 Min ref1 ref2 The smaller of the reference sources is used as torque reference 1 4 Max ref1 ref2 The greater of the reference sources is used as torque reference 1 5 26 14 Torque ref1 2 selection Configures the selection between torque references 1 and 2 See diagram at...

Page 229: ...nce from the speed chain 1 Other Source selection see Terms and abbreviations on page 144 26 70 Torque reference act 1 Displays the value of torque reference source 1 selected by parameter 26 11 Torque ref1 source See the control chain diagram on page 449 This parameter is read only 1600 0 1600 0 Value of torque reference source 1 See par 46 03 26 71 Torque reference act 2 Displays the value of to...

Page 230: ...28 Frequency reference chain Settings for the frequency reference chain See the control chain diagrams on pages 452 and 443 28 01 Frequency ref ramp input Displays the used frequency reference before ramping See the control chain diagram on page 452 This parameter is read only 500 00 500 00 Hz Frequency reference before ramping See par 46 02 28 02 Frequency ref ramp output Displays the final frequ...

Page 231: ...2 frequency ref2 and 28 17 Ext2 frequency function B in the figure below AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 167 1 AI2 scaled 12 22 AI2 scaled value see page 168 2 Reserved 3 FB A ref1 03 05 FB A reference 1 see page 150 4 FB A ref2 03 06 FB A reference 2 see page 150 5 Reserved 6 7 EFB ref1 03 09 EFB reference 1 see page 150 8 EFB ref2 03 10 EFB reference 2 see page ...

Page 232: ...rce selection see parameter 28 11 Ext1 frequency ref1 Zero 28 13 Ext1 frequency function Selects a mathematical function between the reference sources selected by parameters 28 11 Ext1 frequency ref1 and 28 12 Ext1 frequency ref2 See diagram at 28 11 Ext1 frequency ref1 Ref1 Ref1 Signal selected by 28 11 Ext1 frequency ref1 is used as frequency reference 1 as such no function applied 0 Add ref1 re...

Page 233: ...l value when DI5 or DI6 is used as a frequency input 17 Control panel ref saved Panel reference 03 01 Panel reference see page 149 saved by the control system for the location where the control returns is used as the reference 18 Control panel ref copied Panel reference 03 01 Panel reference see page 149 for the previous control location is used as the reference when the control location changes i...

Page 234: ... not when applying a constant frequency 0001b 0000b 0011b Constant frequency configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Const freq mode 1 Packed 7 constant frequencies are selectable using the three sources defined by parameters 28 22 28 23 and 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by the sources defined by parameters 28 22...

Page 235: ... 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 248 25 Supervision 3 Bit 2 of 32 01 Supervision status see page 248 26 Other bit Source selection see Terms and abbreviations on page 144 28 23 Constant frequency sel2 When bit 0 of parameter 28 21 Constant frequency function is 0 Separate selects a source tha...

Page 236: ...500 00 Hz Constant frequency 2 See par 46 02 28 28 Constant frequency 3 Defines constant frequency 3 15 00 Hz 500 00 500 00 Hz Constant frequency 3 See par 46 02 28 29 Constant frequency 4 Defines constant frequency 4 20 00 Hz 500 00 500 00 Hz Constant frequency 4 See par 46 02 28 30 Constant frequency 5 Defines constant frequency 5 25 00 Hz 500 00 500 00 Hz Constant frequency 5 See par 46 02 28 3...

Page 237: ...t be greater than or equal to the value of 28 54 Critical frequency 2 low 0 00 Hz 500 00 500 00 Hz High limit for critical frequency 2 See par 46 02 28 56 Critical frequency 3 low Defines the low limit for critical frequency 3 Note This value must be less than or equal to the value of 28 57 Critical frequency 3 high 0 00 Hz 500 00 500 00 Hz Low limit for critical frequency 3 See par 46 02 28 57 Cr...

Page 238: ...d the drive torque limits 20 000 s 0 000 1800 000 s Acceleration time 1 10 1 s 28 73 Freq deceleration time 1 Defines deceleration time 1 as the time required for the frequency to change from the frequency defined by parameter 46 02 Frequency scaling not from parameter 30 14 Maximum frequency to zero If there is any doubt about the deceleration time being too short ensure that DC overvoltage contr...

Page 239: ...nsists of symmetrical curves at both ends of the ramp and a linear part in between Acceleration Deceleration 0 100 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s 28 83 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 28 82 Shape time 1 0 100 s 0 000 1800 000 s Ramp shape at start and end of accelerat...

Page 240: ...er is read only f 0000h FFFFh Limit word 1 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 2 Reserved 3 Torq ref max 1 Torque reference is being limited by 26 09 Maximum torque ref or 30 20 Maximum ...

Page 241: ...rvoltage 1 Intermediate DC circuit overvoltage 2 Minimum torque 1 Torque is being limited by 30 19 Minimum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 3 Maximum torque 1 Torque is being limited by 30 20 Maximum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 4 Internal current 1 An inverter current limit identified by bits 8 11 is active 5 Load angle Wit...

Page 242: ... Note This parameter does not affect the frequency acceleration and deceleration ramp times See parameter 46 02 Frequency scaling WARNING This value must not be lower than 30 13 Minimum frequency WARNING in frequency control mode only 50 00 Hz 500 00 500 00 Hz Maximum frequency See par 46 02 30 17 Maximum current Defines the maximum allowed motor current 0 00 A 0 00 30000 00 A Maximum motor curren...

Page 243: ...ector motor control only Torque limit set 1 Torque limit set 1 0 minimum torque limit defined by 30 19 and maximum torque limit defined by 30 20 are active 0 Torque limit set 2 1 minimum torque limit selected by 30 21 and maximum torque limit defined by 30 22 are active 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input D...

Page 244: ...1 or 30 18 is set to Torque limit set 2 See diagram at 30 18 Torq lim sel Note Any positive values received from the selected source are inverted WARNING In torque control mode vector motor control only Minimum torque 2 Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 167 1 AI2 scaled 12 22 AI2 scaled value see page 168 2 Reserved 3 14 PID 40 01 Process PID output actual output of the proces...

Page 245: ...ram at 30 18 Torq lim sel WARNING In torque control mode vector motor control only 300 0 0 0 1600 0 Maximum torque limit 2 See par 46 03 30 26 Power motoring limit Defines the maximum allowed power fed by the inverter to the motor in percent of nominal motor power 300 00 0 00 600 00 Maximum motoring power 1 1 30 27 Power generating limit Defines the maximum allowed power fed by the motor to the in...

Page 246: ...delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 Other bit Source selection see Terms and abbreviations on page 144 31 02 External event 1 type Selects the type of external event 1 Fault Fault The external even...

Page 247: ...no longer exists 0 1 Reset Note A fault reset from the fieldbus interface is always observed regardless of this parameter Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input D...

Page 248: ...ials 30 0 s 1 0 600 0 s Time for automatic resets 10 1 s 31 16 Delay time Defines the time that the drive will wait after a fault before attempting an automatic reset See parameter 31 12 Autoreset selection 0 0 s 0 0 120 0 s Autoreset delay 10 1 s 31 19 Motor phase loss Selects how the drive reacts when a motor phase loss is detected Fault No action No action taken 0 Fault The drive trips on fault...

Page 249: ...l not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction For more information on the STO see chapter The Safe torque off function in the Hardware manual of the drive Fault Fault Fault Fault 0 Fault Warning 1 No Name Value Description Def FbEq16 Inputs Indication running or stopped IN1 IN2 0 0...

Page 250: ...nt limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit 31 26 Stall speed limit Stall speed limit in rpm See parameter 31 24 Stall function 150 00 rpm 0 00 10000 00 rpm Stall speed limit See par 46 01 31 27 Stall frequency limit Stall frequency limit See parameter 31 24 Stall function Note Setting the limit below 10 Hz is not ...

Page 251: ...e derivative of 24 02 Used speed feedback provide a supervision function for emergency stop modes Off1 and Off3 The supervision is based on either observing the time within which the motor stops or comparing the actual and expected deceleration rates If this parameter is set to 0 the maximum stop time is directly set in parameter 31 33 Otherwise 31 32 defines the maximum allowed deviation from the...

Page 252: ...er or by parameter 96 08 The parameter will be in effect until the auxiliary fan is reconnected and detected or until the next control unit reboot Off Off Normal operation Aux fan supervision generates a fault 0 Temporarily bypassed The auxiliary fan fault is temporarily replaced by a warning indication The setting will revert automatically to Off 1 32 32 Supervision Configuration of signal superv...

Page 253: ... value monitored by signal supervision 1 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision 1 is generated 1 Fault Drive trips on fault 80B0 Signal supervision 1 2 Fault if running If running the drive trips on fault 80B0 Signal supervision 1 3 32 07 Supe...

Page 254: ...ts lower and upper limits 32 19 and 32 20 respectively The action to be taken when the condition is fulfilled is selected by 32 16 Disabled Disabled Signal supervision 2 not in use 0 Low Action is taken whenever the signal falls below its lower limit 1 High Action is taken whenever the signal rises above its upper limit 2 Abs low Action is taken whenever the absolute value of the signal falls belo...

Page 255: ...is taken whenever the signal falls below its lower limit 1 High Action is taken whenever the signal rises above its upper limit 2 Abs low Action is taken whenever the absolute value of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its lo...

Page 256: ...absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 32 36 Supervision 4 action Se...

Page 257: ...ion is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 32 46 Supervision 5 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 5 exceeds its limits Note Thi...

Page 258: ...n whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit 6 32 56 Supervision 6 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 6 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fau...

Page 259: ...FFFFh Status of combined timers 1 3 1 1 34 02 Timer status Status of timers 1 12 This parameter is read only 0000h FFFFh Timer status 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Timed function 1 1 Active 1 Timed function 2 1 Active 2 Timed function 3 1 Active 3 15 Reserved Bit Name Description 0 Timer 1 1 Active 1 Timer 2 1 Active 2 Timer 3 1 Active 3 Timer 4 1 Active 4 Timer 5...

Page 260: ...l input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 144 No Name Value Descr...

Page 261: ...n See 34 11 Timer 1 configuration 0111 1000 0000b 34 15 Timer 2 start time See 34 12 Timer 1 start time 00 00 00 34 16 Timer 2 duration See 34 13 Timer 1 duration 00 00 00 34 17 Timer 3 configuration See 34 11 Timer 1 configuration 0111 1000 0000b No Name Value Description Def FbEq16 Bit Name Description 0 Monday 1 Monday is an active start day 1 Tuesday 1 Tuesday is an active start day 2 Wednesda...

Page 262: ...duration 00 00 00 34 32 Timer 8 configuration See 34 11 Timer 1 configuration 0111 1000 0000b 34 33 Timer 8 start time See 34 12 Timer 1 start time 00 00 00 34 34 Timer 8 duration See 34 13 Timer 1 duration 00 00 00 34 35 Timer 9 configuration See 34 11 Timer 1 configuration 0111 1000 0000b 34 36 Timer 9 start time See 34 12 Timer 1 start time 00 00 00 34 37 Timer 9 duration See 34 13 Timer 1 dura...

Page 263: ...ing the last active one All preceding exceptions are active Exceptions 1 3 are periods duration can be defined and exceptions 4 16 are days duration is always 24 hours Example If the value is 4 exceptions 1 4 are active and exceptions 5 16 are not active 3 0 16 Number of active exception periods or days 34 71 Exception types Defines the types of exceptions 1 16 as workday or holiday Exceptions 1 3...

Page 264: ...77 Exception 3 length See 34 73 Exception 1 length 0 d 34 78 Exception day 4 Defines the date of exception day 4 01 01 01 01 31 12 Start date of exception day 4 The timer started on an exception day is always stopped at 23 59 59 even if it has duration left 34 79 Exception day 5 See 34 79 Exception day 4 01 01 34 80 Exception day 6 See 34 79 Exception day 4 01 01 34 81 Exception day 7 See 34 79 Ex...

Page 265: ...f 0 0 On 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 No Name Value Description Def FbEq16 Bit Name Description 0 Tim...

Page 266: ...The unit is selected by parameter 96 16 Unit selection Note With a PTC sensor the value shown is not a valid measurement Either 0 ohm normal temperature or the value of parameter 35 22 Temperature 2 fault limit excessive temperature is shown This parameter is read only 60 5000 C or 76 9032 F 0 ohm or 35 12 ohm Measured temperature 1 1 1 unit 35 03 Measured temperature 2 Displays the temperature re...

Page 267: ...standard analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appropriate analog input unit selection parameter in group 12 Standard AI to V volt In parameter group 13 Standard AO set the source...

Page 268: ... 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appropriate analog input unit selection parameter in group 12 Standard AI to V volt In parameter group 13 Standard AO set the source selection parameter of the analog output to Temp sensor 1 ex...

Page 269: ...n thermistor relay connected to digital input DI6 The motor is overheated when the digital input is 1 22 35 12 Temperature 1 fault limit Defines the fault limit for temperature supervision function 1 When measured temperature 1 exceeds the limit the drive trips on fault 4981 External temperature 1 The unit is selected by parameter 96 16 Unit selection Note With a PTC sensor changing the value of t...

Page 270: ...estimated from an internal drive calculation It is important to set up the ambient temperature of the motor in 35 50 Motor ambient temperature 1 KTY84 analog I O KTY84 sensor connected to the analog input selected by parameter 35 24 Temperature 2 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change ...

Page 271: ...nnected to DI6 Note With a PTC sensor the value shown is not a valid measurement Either 0 ohm normal temperature or the value of parameter 35 22 Temperature 2 fault limit excessive temperature is shown 8 Reserved 19 10 Direct temperature The temperature is taken from the source selected by parameter 35 24 Temperature 2 AI source The value of the source is assumed to be degrees Celsius 11 KTY83 ana...

Page 272: ...ies Using multiple sensors improves measurement accuracy significantly Not for ASCL2 and ASCL4 firmware Will be available for ASCD2 and ASCD4 firmware later 15 Ni1000 Ni1000 sensor connected to the analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any c...

Page 273: ...triggering threshold of the CMOD 02 see the Hardware manual the drive trips on the fault and when PTC has decreased below recovery threshold of the CMOD 02 see the Hardware manual the fault is reset 110 C or 230 F 60 5000 C or 76 9032 F Warning limit for temperature monitoring function 2 1 1 unit 35 24 Temperature 2 AI source Specifies the analog input when the setting of 35 11 Temperature 1 sourc...

Page 274: ...or load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 35 51 Motor load curve 100 50 150 Zero speed load for the motor load curve 1 1 35 53 Break point Defines the motor load curve together with parameters 35 51 Motor load curve and 35 52 Zero speed load Defines the br...

Page 275: ...35 55 Motor thermal time const Defines the thermal time constant for use with the motor thermal protection model defined as the time to reach 63 of the nominal motor temperature See the motor manufacturer s recommendations 256 s 100 10000 s Motor thermal time constant 1 1 s No Name Value Description Def FbEq16 Motor nominal temperature rise Temperature Time Ambient temperature 100 63 100 Time Time...

Page 276: ...reference page 217 12 Torque ref used 26 02 Torque reference used page 222 13 Freq ref used 28 02 Frequency ref ramp output page 226 14 Reserved 15 Process PID out 40 01 Process PID output actual page 278 16 Other Source selection see Terms and abbreviations on page 144 36 02 PVL filter time Peak value logger filtering time See parameter 36 01 PVL signal source 2 00 s 0 00 120 00 s Peak value logg...

Page 277: ...eset date The date on which the peak value logger was last reset 01 01 1980 Last reset date of the peak value logger 36 17 PVL reset time The time at which the peak value logger was last reset 00 00 01 Last reset time of the peak value logger 36 20 AL1 0 to 10 Percentage of samples recorded by amplitude logger 1 that fall between 0 and 10 100 corresponds to the Imax value given in the ratings tabl...

Page 278: ...ntage of samples recorded by amplitude logger 2 that fall between 20 and 30 0 00 0 00 100 00 Amplitude logger 2 samples between 20 and 30 1 1 36 43 AL2 30 to 40 Percentage of samples recorded by amplitude logger 2 that fall between 30 and 40 0 00 0 00 100 00 Amplitude logger 2 samples between 30 and 40 1 1 36 44 AL2 40 to 50 Percentage of samples recorded by amplitude logger 2 that fall between 40...

Page 279: ...r a defined time Disabled Disabled No warnings or fault generated 0 Warning The drive generates an A8C1 ULC overload warning if the signal has been continuously over the overload curve for a time defined by parameter 37 41 ULC overload timer 1 Fault The drive generates an 8002 ULC overload fault if the signal has been continuously over the overload curve for a time defined by parameter 37 41 ULC o...

Page 280: ...set to Vector or if 99 04 Motor control mode is set to Scalar and the reference unit is rpm 150 0 rpm 30000 0 30000 0 rpm Speed 1 1 rpm 37 12 ULC speed table point 2 Defines the second speed point See parameter 37 11 ULC speed table point 1 750 0 rpm 30000 0 30000 0 rpm Speed 1 1 rpm 37 13 ULC speed table point 3 Defines the third speed point See parameter 37 11 ULC speed table point 1 1290 0 rpm ...

Page 281: ...C underload point 5 37 35 ULC overload point 5 10 0 1600 0 1600 0 Underload point 1 1 37 22 ULC underload point 2 Defines the second underload point See parameter 37 21 ULC underload point 1 15 0 1600 0 1600 0 Underload point 1 1 37 23 ULC underload point 3 Defines the third underload point See parameter 37 21 ULC underload point 1 25 0 1600 0 1600 0 Underload point 1 1 37 24 ULC underload point 4...

Page 282: ...meters 40 07 40 50 the second set is defined by the parameters in group 41 Process PID set 2 The binary source that defines which set is used is selected by parameter 40 57 PID set1 set2 selection See also the control chain diagrams on pages 452 and 453 To set the PID customer unit select Menu Primary settings PID Unit on the panel 40 01 Process PID output actual Displays the output of the process...

Page 283: ...process feedback See the control chain diagram on page 452 AI2 percent Not selected None 0 AI1 scaled 12 12 AI1 scaled value see page 167 1 AI2 scaled 12 22 AI2 scaled value see page 168 2 Freq in scaled 11 39 Freq in 1 scaled value see page 165 3 Reserved 4 7 AI1 percent 12 101 AI1 percent value see page 170 8 AI2 percent 12 102 AI2 percent value see page 170 9 Feedback data storage 40 91 Feedbac...

Page 284: ... sqrt In1 In2 Square root of source 1 source 2 9 sqrt In1 In2 Square root of source 1 source 2 10 sqrt In1 sqrt In2 Square root of source 1 square root of source 2 11 40 11 Set 1 feedback filter time Defines the filter time constant for process feedback 0 000 s 0 000 30 000 s Feedback filter time 1 1 s 40 16 Set 1 setpoint 1 source Selects the primary source of process PID setpoint See the control...

Page 285: ... and abbreviations on page 144 40 17 Set 1 setpoint 2 source Selects the second source of process setpoint The second source is used only if the setpoint function requires two inputs For the selections see parameter 40 16 Set 1 setpoint 1 source Not selected 40 18 Set 1 setpoint function Selects a function between the setpoint sources selected by parameters 40 16 Set 1 setpoint 1 source and 40 17 ...

Page 286: ...ed function 3 Bit 2 of 34 01 Timed functions status see page 255 20 Supervision 1 Bit 0 of 32 01 Supervision status see page 248 21 Supervision 2 Bit 1 of 32 01 Supervision status see page 248 22 Supervision 3 Bit 2 of 32 01 Supervision status see page 248 23 Other bit Source selection see Terms and abbreviations on page 144 40 20 Set 1 internal setpoint sel2 Selects together with 40 19 Set 1 inte...

Page 287: ...1 1 PID customer unit 40 26 Set 1 setpoint min Defines a minimum limit for the process PID controller setpoint 0 00 32768 00 32767 00 Minimum limit for process PID controller setpoint 1 1 40 27 Set 1 setpoint max Defines a maximum limit for the process PID controller setpoint 32767 00 32768 00 32767 00 Maximum limit for process PID controller setpoint 1 1 40 28 Set 1 setpoint increase time Defines...

Page 288: ...0 Deviation not inverted Deviation Setpoint Feedback 1 Deviation inverted Deviation Feedback Setpoint See also section Sleep and boost functions for process PID control page 101 Not inverted Ref Fbk Not inverted Ref Fbk 0 0 Inverted Fbk Ref 1 1 Other bit Source selection see Terms and abbreviations on page 144 40 32 Set 1 gain Defines the gain for the process PID controller See parameter 40 33 Set...

Page 289: ...rocess PID controller output See parameter 40 36 Set 1 output min 100 0 32768 0 32767 0 Maximum limit for process PID controller output 1 1 40 38 Set 1 output freeze Freezes or defines a source that can be used to freeze the output of the process PID controller keeping the output at the value it was before freeze was enabled This feature can be used when for example a sensor providing process feed...

Page 290: ... the sleep mode is disabled 60 0 s 0 0 3600 0 s Sleep start delay 1 1 s 40 45 Set 1 sleep boost time Defines a boost time for the sleep boost step See parameter 40 46 Set 1 sleep boost step 0 0 s 0 0 3600 0 s Sleep boost time 1 1 s 40 46 Set 1 sleep boost step When the drive is entering sleep mode the process setpoint is increased by this value for the time defined by parameter 40 45 Set 1 sleep b...

Page 291: ... see Terms and abbreviations on page 144 40 50 Set 1 tracking ref selection Selects the value source for tracking mode See parameter 40 49 Set 1 tracking mode Not selected Not selected None 0 AI1 scaled 12 12 AI1 scaled value see page 167 1 AI2 scaled 12 22 AI2 scaled value see page 168 2 FB A ref1 03 05 FB A reference 1 see page 150 3 FB A ref2 03 06 FB A reference 2 see page 150 4 Other Source s...

Page 292: ...tion not in use 0 Limiting The PID integration term is not decreased if the minimum value for the PID output is reached This parameter is valid for the PID set 1 1 Ext PID min lim The process PID integration term is not decreased when the output of the external PID has reached its minimum limit In this setup the external PID is used as a source for the process PID This parameter is valid for the P...

Page 293: ...me 0 000 s 41 16 Set 2 setpoint 1 source See parameter 40 16 Set 1 setpoint 1 source AI1 percent 41 17 Set 2 setpoint 2 source See parameter 40 17 Set 1 setpoint 2 source Not selected 41 18 Set 2 setpoint function See parameter 40 18 Set 1 setpoint function In1 41 19 Set 2 internal setpoint sel1 See parameter 40 19 Set 1 internal setpoint sel1 Not selected 41 20 Set 2 internal setpoint sel2 See pa...

Page 294: ...n 0 00 PID customer units 41 48 Set 2 wake up delay See parameter 40 48 Set 1 wake up delay 0 50 s 41 49 Set 2 tracking mode See parameter 40 49 Set 1 tracking mode Not selected 41 50 Set 2 tracking ref selection See parameter 40 50 Set 1 tracking ref selection Not selected 41 58 Set 2 increase prevention See parameter 40 58 Set 1 increase prevention No 41 59 Set 2 decrease prevention See paramete...

Page 295: ...he braking chopper is not needed for runtime operation ie to dissipate the inertial energy of the motor the motor is able to store a considerable amount magnetic energy in its windings and the motor might deliberately or inadvertently be stopped by coasting In such a situation the motor would potentially discharge enough magnetic energy towards the drive to cause damage To protect the drive the br...

Page 296: ...2 Brake resistor warning limit Selects the warning limit for the brake resistor protection based on the thermal model See parameter 43 06 Brake chopper enable When the limit is exceeded the drive generates a A793 BR excess temperature warning The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 43 09 Brake resistor Pmax cont 95 0 150...

Page 297: ...ion see Terms and abbreviations on page 144 44 08 Brake open delay Defines the brake open delay ie the delay between the internal open brake command and the release of motor speed control The delay timer starts when the drive has magnetized the motor Simultaneously with the timer start the brake control logic energizes the brake control output and the brake starts to open Set this parameter to the...

Page 298: ...tion still records savings made by controlling the speed If the chopper is disabled then regenerated energy from the motor is also recorded here When this parameter rolls over parameter 45 02 Saved MW hours is incremented This parameter is read only see parameter 45 21 Energy calculations reset 0 0 999 9 kWh Energy savings in kWh 10 1 kWh 45 04 Saved energy Energy saved in kWh compared to direct o...

Page 299: ...n This value is incremented when parameter 45 09 CO2 reduction in tons rolls over This parameter is read only see parameter 45 21 Energy calculations reset 0 65535 metric kilotons Reduction in CO2 emissions in metric kilotons 1 1 metric kiloton 45 09 CO2 reduction in tons Reduction in CO2 emissions in metric tons compared to direct on line motor connection This value is calculated by multiplying t...

Page 300: ... applied retroactively 0 100 units 0 000 4294966 296 units Energy tariff 1 45 13 Energy tariff 2 Defines energy tariff 2 price of energy per kWh See parameter 45 12 Energy tariff 1 0 200 units 0 000 4294966 296 units Energy tariff 2 45 14 Tariff selection Selects or defines a source that selects which pre defined energy tariff is used 0 45 12 Energy tariff 1 1 45 13 Energy tariff 2 Energy tariff 1...

Page 301: ...000 in eg fieldbus communication 1500 00 rpm 1800 00 rpm 95 20 b0 0 10 30000 00 rpm Acceleration deceleration terminal initial speed 1 1 rpm 46 02 Frequency scaling Defines the maximum frequency value used to define the acceleration ramp rate and the initial frequency value used to define deceleration ramp rate see parameter group 28 Frequency reference chain The frequency acceleration and deceler...

Page 302: ... 20000 ms Output frequency signal filter time 1 1 ms 46 13 Filter time motor torque Defines a filter time for signal 01 10 Motor torque 100 ms 2 20000 ms Motor torque signal filter time 1 1 ms 46 14 Filter time power Defines a filter time for signal 01 14 Output power 100 ms 2 20000 ms Output power signal filter time 1 1 ms 46 21 At speed hysteresis Defines the at setpoint limits for speed control...

Page 303: ...setpoint This is indicated by bit 8 of 06 11 Main status word 5 0 0 0 300 0 Limit for at setpoint indication in torque control See par 46 03 46 31 Above speed limit Defines the trigger level for above limit indication in speed control When actual speed exceeds the limit bit 10 of 06 17 Drive status word 2 is set 1500 00 rpm 0 00 30000 00 rpm Above limit indication trigger level for speed control S...

Page 304: ...rs page 139 47 01 Data storage 1 real32 Data storage parameter 1 0 000 2147483 000 2147483 000 32 bit data 47 02 Data storage 2 real32 Data storage parameter 2 0 000 2147483 000 2147483 000 32 bit data 47 03 Data storage 3 real32 Data storage parameter 3 0 000 2147483 000 2147483 000 32 bit data 47 04 Data storage 4 real32 Data storage parameter 4 0 000 2147483 000 2147483 000 32 bit data 47 11 Da...

Page 305: ...cation loss action is taken 10 0 s 0 3 3000 0 s Panel PC tool communication timeout 10 1 s 49 05 Communication loss action Selects how the drive reacts to a control panel or PC tool communication break Fault No action No action taken 0 Fault Drive trips on 7081 Control panel loss 1 Last speed Drive generates an A7EE Panel loss warning and freezes the speed to the level the drive was operating at T...

Page 306: ...he level the drive was operating at The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Communication break detection active Upon a communication break the drive generates a warning A7C1 FBA A communication and sets the speed to the value defined by parameter 2...

Page 307: ...peed or frequency Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent No scaling is applied 1 General Generic reference without a specific unit 2 Torque The scaling is defined by parameter 46 03 Torque scaling 3 Speed The scaling is defined by parameter 46 01 Speed scaling 4 Frequency The scaling is defined by parame...

Page 308: ... according to the currently active operation mode as follows 0 Transparent No scaling is applied 1 General Generic reference without a specific unit 2 Torque The scaling is defined by parameter 46 03 Torque scaling 3 Speed The scaling is defined by parameter 46 01 Speed scaling 4 Frequency The scaling is defined by parameter 46 02 Frequency scaling 5 50 09 FBA A SW transparent source Selects the s...

Page 309: ...ug mode This parameter is read only 2147483648 2147483647 Raw REF1 sent by master to fieldbus adapter A 50 15 FBA A reference 2 Displays raw unmodified reference REF2 sent by the master PLC to fieldbus adapter A if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 2147483648 2147483647 Raw REF2 sent by master to fieldbus adapter A 50 16 FBA A status word Displays...

Page 310: ...s the parameter table revision of the fieldbus adapter module mapping file stored in the memory of the drive In format axyz where ax major table revision number yz minor table revision number This parameter is read only Parameter table revision of adapter module 51 29 FBA A drive type code Displays the drive type code in the fieldbus adapter module mapping file stored in the memory of the drive Th...

Page 311: ... of data to be transferred from drive to fieldbus controller through fieldbus adapter A Note 32 bit values require two consecutive parameters Whenever a 32 bit value is selected in a data parameter the next parameter is automatically reserved 52 01 FBA A data in1 Parameters 52 01 52 12 select data to be transferred from the drive to the fieldbus controller through fieldbus adapter A None None None...

Page 312: ...on of the embedded fieldbus EFB interface See also chapter Fieldbus control through the embedded fieldbus interface EFB page 399 58 01 Protocol Enables disables the embedded fieldbus interface and selects the protocol to use None None None communication disabled 0 Modbus RTU Embedded fieldbus interface is enabled and uses the Modbus RTU protocol 1 58 02 Protocol ID Displays the protocol ID and rev...

Page 313: ...its no parity bit two stop bits 1 8 EVEN 1 Eight data bits even parity bit one stop bit 2 8 ODD 1 Eight data bits odd parity bit one stop bit 3 58 06 Communication control Takes changed EFB settings in use or activates silent mode Enabled Enabled Normal operation 0 Refresh settings Refreshes settings parameters 58 01 58 05 58 14 58 17 58 25 58 28 58 34 and takes changed EFB configuration settings ...

Page 314: ...4967295 Number of all received packets 1 1 58 11 UART errors Displays a count of character errors received by the drive An increasing count indicates a configuration problem on the bus Can be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of UART errors 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Init failed 1 EFB initialization failed...

Page 315: ... safe to continue operation in case of a communication break 2 Speed ref safe Drive generates an A7CE EFB comm loss warning and sets the speed to the speed defined by parameter 22 41 Speed ref safe or 28 41 Frequency ref safe when frequency reference is being used This occurs if control or reference is expected from the EFB WARNING Make sure that it is safe to continue operation in case of a commu...

Page 316: ...FFFFh Status word sent by the drive to the Modbus controller 1 1 58 25 Control profile Defines the communication profile used by the protocol Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings ABB Drives ABB Drives ABB Drives control profile with a 16 bit control word 0 DCU Profile DCU con...

Page 317: ...er par 01 07 Motor current Not selected None 0 Other Source selection see Terms and abbreviations on page 144 58 33 Addressing mode Defines the mapping between parameters and holding registers in the 400101 465535 Modbus register range Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Mod...

Page 318: ... must be set to None CW 16bit None No mapping register is always zero 0 CW 16bit ABB Drives profile 16 bit ABB drives control word DCU Profile lower 16 bits of the DCU control word 1 Ref1 16bit Reference REF1 16 bits 2 Ref2 16bit Reference REF2 16 bits 3 SW 16bit ABB Drives profile 16 bit ABB drives status word DCU Profile lower 16 bits of the DCU status word 4 Act1 16bit Actual value ACT1 16 bits...

Page 319: ...esses when it reads from or writes to register address 400005 For the selections see parameter 58 101 Data I O 1 Act1 16bit 58 106 Data I O 6 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400006 For the selections see parameter 58 101 Data I O 1 Act2 16bit 58 107 Data I O 7 Parameter selector for Modbus register address 400007 Fo...

Page 320: ... and 3 1500 00 32768 00 32767 00 Process setpoint base 1 1 71 15 Output scaling See parameter 71 14 Setpoint scaling 1500 00 32768 00 32767 00 Process PID controller output base 1 1 71 16 Setpoint 1 source See parameter 40 16 Set 1 setpoint 1 source AI1 percent 71 19 Internal setpoint sel1 See parameter 40 19 Set 1 internal setpoint sel1 Not selected 71 20 Internal setpoint sel2 See parameter 40 2...

Page 321: ...adband range The control program compares the absolute value of parameter 71 04 Deviation act value to the deadband range defined by this parameter If the absolute value is within the deadband range for the time period defined by parameter 71 40 Deadband delay PID s deadband mode is activated and 71 06 PID status word bit 9 Deadband active is set Then PID s output is frozen and 71 06 PID status wo...

Page 322: ...tatus 1 Shows the status of pump or fan 1 0000h FFFFh Status of pump or fan 1 1 1 76 12 Pump fan status 2 See parameter 76 11 Pump fan status 1 76 13 Pump fan status 3 See parameter 76 11 Pump fan status 1 76 14 Pump fan status 4 See parameter 76 11 Pump fan status 1 76 21 PFC configuration Selects the multi pump fan control PFC mode Off Off PFC disabled 0 Reserved 1 PFC PFC enabled One pump at a ...

Page 323: ... be higher than the start speed for the duration defined by parameter 76 55 Start delay If the speed decreases below the start speed the auxiliary motor is not started To maintain the process conditions during the start of the second auxiliary motor a speed hold on time can be defined with parameter 76 57 Speed hold on Certain pump types do not produce significant flow with low frequencies The spe...

Page 324: ... Hz rpm for the third auxiliary motor See parameter 76 31 Stop speed 1 Vector 800 rpm Scalar25 Hz 30 Hz 95 20 b0 76 55 Start delay Defines a start delay for auxiliary motors See parameter 76 31 Start speed 1 10 00 s 0 00 12600 00 s Time delay 1 1 s 76 56 Stop delay Defines a stop delay for auxiliary motors See parameter 76 31 Stop speed 1 10 00 s 0 00 12600 00 s Time delay 1 1 s 76 57 Speed hold o...

Page 325: ...ge only occurs when the speed of the drive is below the speed defined by parameter 76 73 Autochange level See also section Autochange on page 103 Not selected Not selected Autochange disabled 0 Selected Rising edge starts the autochange if autochange conditions are met 1 DI1 Autochange triggered by the rising edge of digital input DI1 10 02 DI delayed status bit 0 2 DI2 Autochange triggered by the...

Page 326: ...ed limit defined in this parameter Note When the value is selected as 0 this speed limit check is disabled 100 0 0 0 300 0 Speed frequency in percentage of the nominal speed or frequency of the drive motor 1 1 76 74 Autochange auxiliary PFC Selects whether only auxiliary motors or all motors are included in the Autochange function Aux motors only All motors All motors including the one connected t...

Page 327: ... control maintenance and monitoring parameters 77 10 Runtime change Enables the reset or arbitrary setting of 77 11 Pump fan 1 running time 77 14 Pump fan 4 running time Done Done The parameter automatically reverts back to this value 0 Set any PFC run time Enables the setting of 77 11 Pump fan 1 running time 77 14 Pump fan 4 running time to an arbitrary value 1 Reset PFC1 run time Resets paramete...

Page 328: ...lated to the DC voltage reference from the IGBT supply unit Otherwise the limits are calculated based on the measured DC voltage at the end of the pre charging sequence This function is also useful if the AC supply voltage to the drive is high as the warning levels are raised accordingly Enable Disable Adaptive voltage limits disabled 0 No Name Value Description Def FbEq16 Bit Name Description 0 R...

Page 329: ...hat can be enabled and disabled by toggling the specific bits Note The installation of the hardware specified by this parameter may require derating of drive output or impose other limitations Refer to the hardware manual of the drive 0000b 0111b Hardware options configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 EX motor 1 The driven motor is an Ex motor provided b...

Page 330: ...o Italian 1040 Español Spanish 3082 Portugues Portuguese 2070 Nederlands Dutch 1043 Français French 1036 Dansk Danish 1030 Suomi Finnish 1035 Svenska Swedish 1053 Russki Russian 1049 Polski Polish 1045 Türkçe Turkish 1055 Chinese Simplified PRC Simplified Chinese 2052 No Name Value Description Def FbEq16 Bit Name Value 0 Supply frequency 60 Hz If you change the value of this bit you have to do a c...

Page 331: ...ction User lock page 140 0 0 99999999 Pass code 96 03 Access level status Shows which access levels have been activated by pass codes entered into parameter 96 02 Pass code 0001b 0000b 0111b Active access levels 96 04 Macro select Selects the control macro See chapter Control macros page 59 for more information After a selection is made the parameter reverts automatically to Done Done Done Macro s...

Page 332: ...s I O extension module settings end user texts such as customized warnings and faults and the drive name control panel PC communication settings fieldbus adapter settings control macro selection and the parameter defaults implemented by it parameter 95 20 HW options word 1 and the differentiated defaults implemented by it 8 Clear all Restores all editable parameter values to default values except ...

Page 333: ...ng a power off on cycle of the complete drive module The value reverts to 0 automatically No action No action 1 No action 0 Reboot 1 Reboot the control unit 1 96 10 User set status Shows the status of the user parameter sets This parameter is read only See also section User parameter sets page 139 n a No user parameter sets have been saved 0 Loading A user set is being loaded 1 Saving A user set i...

Page 334: ... parameter set 3 4 Load set 4 Load user parameter set 4 5 Reserved 6 17 Save to set 1 Save user parameter set 1 18 Save to set 2 Save user parameter set 2 19 Save to set 3 Save user parameter set 3 20 Save to set 4 Save user parameter set 4 21 96 12 User set I O mode in1 When parameter 96 11 User set save load is set to User set I O mode selects the user parameter set together with parameter 96 13...

Page 335: ...one Done 1 No action 0 Clear 1 Clear the loggers 1 0 1 1 1 96 100 Change user pass code Visible when user lock is open To change the current user pass code enter a new code into this parameter as well as 96 101 Confirm user pass code A warning will be active until the new pass code is confirmed To cancel changing the pass code close the user lock without confirming To close the lock enter an inval...

Page 336: ...ced programmer etc see 96 03 disabled 1 Freeze parameter lock state 1 Changing the parameter lock state prevented ie pass code 358 has no effect 2 Disable file download 1 Loading of files to drive prevented This applies to firmware upgrades parameter restore changing home view of control panel editing drive texts editing the favorite parameters list on control panel configuration settings made thr...

Page 337: ... Despite having full slip gain 100 a manual tachometer measurement from the motor axis gives a speed value of 998 rpm The static speed error is 1000 rpm 998 rpm 2 rpm To compensate the error the slip gain should be increased to 105 2 rpm 40 rpm 5 100 0 200 Slip gain 1 1 97 04 Voltage reserve Defines the minimum allowed voltage reserve When the voltage reserve has decreased to the set value the dri...

Page 338: ...moves the cogging that can sometimes be seen as the rotor passes the motor magnetic poles Anti cogging can be enabled with different amplitude levels Notes This is an expert level parameter and should not be adjusted without appropriate skill Use as low a level as possible that gives satisfactory performance Signal injection cannot be applied to asynchronous motors Disabled Disabled Anti cogging d...

Page 339: ...mperature dependence of stator parameters stator resistance 50 0 200 Tuning factor 1 1 97 17 Rotor temperature factor Tunes the motor temperature dependence of rotor parameters eg rotor resistance 100 0 200 Tuning factor 1 1 97 18 Hexagonal field weakening Activates or deactivates the hexagonal field weakening Off Off Deactivated Use this for Ex motors 0 On Activated 1 97 20 U F ratio Selects the ...

Page 340: ...or model With a star connected motor RS is the resistance of one winding With a delta connected motor RS is one third of the resistance of one winding 0 00000 p u 0 00000 0 50000 p u Stator resistance in per unit 98 03 Rr user Defines the rotor resistance RR of the motor model Note This parameter is valid only for asynchronous motors 0 00000 p u 0 00000 0 50000 p u Rotor resistance in per unit 98 ...

Page 341: ...00 00 mH Direct axis inductance 1 10000 mH 98 14 Lq user SI Defines the quadrature axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00 mH 0 00 100000 00 mH Quadrature axis inductance 1 10000 mH 99 99 Motor data Motor configuration settings 99 03 Motor type Selects the motor type Note This parameter cannot be changed while the drive is running Asynchro nou...

Page 342: ...r does not exceed 90 of the nominal current of the inverter See also section Speed compensated stop page 121 and section Operating modes of the drive page 89 1 99 06 Motor nominal current Defines the nominal motor current Must be equal to the value on the motor rating plate If multiple motors are connected to the drive enter the total current of the motors Notes Correct motor operation requires th...

Page 343: ...e is running 0 00 kW or hp 0 00 10000 00 kW or 0 00 13404 83 hp Nominal power of the motor 1 1 unit 99 11 Motor nominal cos Φ Defines the cosphi of the motor for a more accurate motor model The value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is not needed N...

Page 344: ...ent calibration ID run mode is possible Once the ID run is activated it can be canceled by stopping the drive The ID run must be performed every time any of the motor parameters 99 04 99 06 99 12 have been changed Ensure that the Safe Torque Off and emergency stop circuits if any are closed during the ID run Mechanical brake if present is not opened by the logic for the ID run This parameter canno...

Page 345: ...un is not possible due to the restrictions caused by the connected mechanics e g with lift or crane applications 3 Reserved 4 Current measurement calibration Current offset and gain measurement calibration is set to calibrate the control loops The calibration will be performed at next start Only for frames R6 R11 5 Advanced Advanced ID run Only for frames R6 R11 Guarantees the best possible contro...

Page 346: ...motor turns in the wrong direction for example because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference polarities so positive speed reference will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction U V W U V W Normal 0 U W V Revers...

Page 347: ... 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz 11 45 Freq in 1 at scaled max 1500 000 1800 000 15 35 Freq out 1 src max 1500 000 1800 000 12 20 AI1 scaled at AI1 max 1500 000 1800 000 13 18 AO1 source max 1500 0 1800 0 22 26 Constant speed 1 300 00 rpm 360 00 rpm 22 27 Constant speed 2 600 00 rpm 720 00 rpm 22 28 Constant speed 3 900...

Page 348: ...l speed limit 150 00 rpm 180 00 rpm 31 27 Stall frequency limit 15 00 Hz 18 00 Hz 31 30 Overspeed trip margin 500 00 rpm 500 00 rpm 46 01 Speed scaling 1500 00 rpm 1800 00 rpm 46 02 Frequency scaling 50 00 Hz 60 00 Hz No Name 95 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz ACS580 FW book Page 344 Wednesday September 21 2016 9 48 PM ...

Page 349: ...ther and selecting the source parameter from a list In addition to the Other selection the parameter may offer other pre selected settings Binary src Binary source the value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected settings Data Data parameter FbEq3...

Page 350: ... Refer to the User s manual of the fieldbus adapter No Parameter number PB Packed Boolean bit list Real Real number Type Parameter type See Analog src Binary src List PB Real Term Definition ACS580 FW book Page 346 Wednesday September 21 2016 9 48 PM ...

Page 351: ...r kWh counter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m or lb ft 1000 1 unit 01 50 Current hour kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 51 Previous hour kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 52 Current day kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 53 Previous day kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 61 Abs motor speed used...

Page 352: ...oard temperature Real 100 300 C or F 10 1 05 11 Inverter temperature Real 40 0 160 0 10 1 05 22 Diagnostic word 3 PB 0000h FFFFh 06 Control and status words 06 01 Main control word PB 0000h FFFFh 1 1 06 11 Main status word PB 0000h FFFFh 1 1 06 16 Drive status word 1 PB 0000h FFFFh 1 1 06 17 Drive status word 2 PB 0000h FFFFh 1 1 06 18 Start inhibit status word PB 0000h FFFFh 1 1 06 19 Speed contr...

Page 353: ...ading package version Data 1 1 07 11 Cpu usage Real 0 100 1 1 07 25 Customization package name Data 1 1 07 26 Customization package version Data 1 1 No Name Type Range Unit FbEq32 ACS580 FW book Page 349 Wednesday September 21 2016 9 48 PM ...

Page 354: ...counter Real 0 4294967000 1 1 10 102 RO2 toggle counter Real 0 4294967000 1 1 10 103 RO3 toggle counter Real 0 4294967000 1 1 11 Standard DIO FI FO 11 21 DI5 configuration List 0 1 1 1 11 25 DI6 configuration List 0 1 1 1 11 38 Freq in 1 actual value Real 0 16000 Hz 1 1 Hz 11 39 Freq in 1 scaled value Real 32768 000 32767 000 1000 1 11 42 Freq in 1 min Real 0 16000 Hz 1 1 Hz 11 43 Freq in 1 max Re...

Page 355: ...68 000 32767 000 1000 1 12 30 AI2 scaled at AI2 max Real 32768 000 32767 000 1000 1 12 101 AI1 percent value Real 0 00 100 00 100 1 12 102 AI2 percent value Real 0 00 100 00 100 1 13 Standard AO 13 02 AO force selection PB 0000h FFFFh 1 1 13 11 AO1 actual value Real 0 000 22 000 or 0 000 11000 V mA 1000 1 mA 13 12 AO1 source Analog src 1 1 13 13 AO1 forced value Real 0 000 22 000 or 0 000 11000 V ...

Page 356: ...al 0 0 3000 0 s 10 1 s 15 12 RO5 OFF delay Real 0 0 3000 0 s 10 1 s 15 22 DO1 configuration List 0 2 1 1 15 23 DO1 source Binary src 1 1 15 24 DO1 ON delay Real 0 0 3000 0 s 10 1 s 15 25 DO1 OFF delay Real 0 0 3000 0 s 10 1 s 15 32 Freq out 1 actual value Real 0 16000 Hz 1 1 Hz 15 33 Freq out 1 source Analog src 1 1 15 34 Freq out 1 src min Real 32768 0 32767 0 1000 1 15 35 Freq out 1 src max Real...

Page 357: ...ng 1 start source Binary src 1 1 20 27 Jogging 2 start source Binary src 1 1 21 Start stop mode 21 01 Vector start mode List 0 2 1 1 21 02 Magnetization time Real 0 10000 ms 1 1 ms 21 03 Stop mode List 0 2 1 1 21 04 Emergency stop mode List 0 2 1 1 21 05 Emergency stop source Binary src 1 1 21 06 Zero speed limit Real 0 00 30000 00 rpm 100 1 rpm 21 07 Zero speed delay Real 0 30000 ms 1 1 ms 21 08 ...

Page 358: ...b 1 1 22 22 Constant speed sel1 Binary src 1 1 22 23 Constant speed sel2 Binary src 1 1 22 24 Constant speed sel3 Binary src 1 1 22 26 Constant speed 1 Real 30000 00 30000 00 rpm 100 1 rpm 22 27 Constant speed 2 Real 30000 00 30000 00 rpm 100 1 rpm 22 28 Constant speed 3 Real 30000 00 30000 00 rpm 100 1 rpm 22 29 Constant speed 4 Real 30000 00 30000 00 rpm 100 1 rpm 22 30 Constant speed 5 Real 300...

Page 359: ...m 23 11 Ramp set selection Binary src 1 1 23 12 Acceleration time 1 Real 0 000 1800 000 s 1000 1 s 23 13 Deceleration time 1 Real 0 000 1800 000 s 1000 1 s 23 14 Acceleration time 2 Real 0 000 1800 000 s 1000 1 s 23 15 Deceleration time 2 Real 0 000 1800 000 s 1000 1 s 23 20 Acc time jogging Real 0 000 1800 000 s 1000 1 s 23 21 Dec time jogging Real 0 000 1800 000 s 1000 1 s 23 23 Emergency stop t...

Page 360: ... 1 26 11 Torque ref1 source Analog src 1 1 26 12 Torque ref2 source Analog src 1 1 26 13 Torque ref1 function List 0 5 1 1 26 14 Torque ref1 2 selection Binary src 1 1 26 17 Torque ref filter time Real 0 000 30 000 s 1000 1 s 26 18 Torque ramp up time Real 0 000 60 000 s 1000 1 s 26 19 Torque ramp down time Real 0 000 60 000 s 1000 1 s 26 21 Torque sel torque in Binary src 1 1 26 22 Torque sel spe...

Page 361: ...requency 1 low Real 500 00 500 00 Hz 100 1 Hz 28 53 Critical frequency 1 high Real 500 00 500 00 Hz 100 1 Hz 28 54 Critical frequency 2 low Real 500 00 500 00 Hz 100 1 Hz 28 55 Critical frequency 2 high Real 500 00 500 00 Hz 100 1 Hz 28 56 Critical frequency 3 low Real 500 00 500 00 Hz 100 1 Hz 28 57 Critical frequency 3 high Real 500 00 500 00 Hz 100 1 Hz 28 71 Freq ramp set selection Binary src ...

Page 362: ...00 00 0 00 100 1 30 30 Overvoltage control List 0 1 1 1 30 31 Undervoltage control List 0 1 1 1 31 Fault functions 31 01 External event 1 source Binary src 1 1 31 02 External event 1 type List 0 1 1 1 31 03 External event 2 source Binary src 1 1 31 04 External event 2 type List 0 1 1 1 31 05 External event 3 source Binary src 1 1 31 06 External event 3 type List 0 1 1 1 31 07 External event 4 sour...

Page 363: ... Supervision 1 signal Analog src 1 1 32 08 Supervision 1 filter time Real 0 000 30 000 s 1000 1 s 32 09 Supervision 1 low Real 21474836 00 21474836 00 100 1 32 10 Supervision 1 high Real 21474836 00 21474836 00 100 1 32 11 Supervision 1 hysteresis Real 0 00 100000 00 100 1 32 15 Supervision 2 function List 0 6 1 1 32 16 Supervision 2 action List 0 3 1 1 32 17 Supervision 2 signal Analog src 1 1 32...

Page 364: ...sion 5 hysteresis Real 0 00 100000 00 100 1 32 55 Supervision 6 function List 0 6 1 1 32 56 Supervision 6 action List 0 3 1 1 32 57 Supervision 6 signal Analog src 1 1 32 58 Supervision 6 filter time Real 0 000 30 000 s 1000 1 s 32 59 Supervision 6 low Real 21474836 00 21474836 00 100 1 32 60 Supervision 6 high Real 21474836 00 21474836 00 100 1 32 61 Supervision 6 hysteresis Real 0 00 100000 00 1...

Page 365: ...000h FFFFh 1 1 34 36 Timer 9 start time Time 00 00 00 23 59 59 s 1 1 s 34 37 Timer 9 duration Duration 00 00 00 07 00 00 min 1 1 min 34 38 Timer 10 configuration PB 0000h FFFFh 1 1 34 39 Timer 10 start time Time 00 00 00 23 59 59 s 1 1 s 34 40 Timer 10 duration Duration 00 00 00 07 00 00 min 1 1 min 34 41 Timer 11 configuration PB 0000h FFFFh 1 1 34 42 Timer 11 start time Time 00 00 00 23 59 59 s ...

Page 366: ...110 Boost time function PB 0000h FFFFh 1 1 34 111 Boost time activation source Binary src 1 1 34 112 Boost time duration Duration 00 00 00 07 00 00 min 1 1 min 35 Motor thermal protection 35 01 Motor estimated temperature Real 60 1000 C or 76 1832 F C or F 1 1 35 02 Measured temperature 1 Real 60 5000 C or 76 9032 F 0 ohm or 35 12 ohm C F or ohm 1 1 unit 35 03 Measured temperature 2 Real 60 5000 C...

Page 367: ...e Data 1 1 36 13 PVL current at peak Real 32768 00 32767 00 A 100 1 A 36 14 PVL DC voltage at peak Real 0 00 2000 00 V 100 1 V 36 15 PVL speed at peak Real 30000 00 30000 00 rpm 100 1 rpm 36 16 PVL reset date Data 1 1 36 17 PVL reset time Data 1 1 36 20 AL1 0 to 10 Real 0 00 100 00 100 1 36 21 AL1 10 to 20 Real 0 00 100 00 100 1 36 22 AL1 20 to 30 Real 0 00 100 00 100 1 36 23 AL1 30 to 40 Real 0 0...

Page 368: ...0 0 500 0 Hz 10 1 Hz 37 18 ULC frequency table point 3 Real 500 0 500 0 Hz 10 1 Hz 37 19 ULC frequency table point 4 Real 500 0 500 0 Hz 10 1 Hz 37 20 ULC frequency table point 5 Real 500 0 500 0 Hz 10 1 Hz 37 21 ULC underload point 1 Real 1600 0 1600 0 10 1 37 22 ULC underload point 2 Real 1600 0 1600 0 10 1 37 23 ULC underload point 3 Real 1600 0 1600 0 10 1 37 24 ULC underload point 4 Real 1600...

Page 369: ... 1 Real 32768 00 32767 00 PID customer units 100 1 PID customer unit 40 22 Set 1 internal setpoint 2 Real 32768 00 32767 00 PID customer units 100 1 PID customer unit 40 23 Set 1 internal setpoint 3 Real 32768 00 32767 00 PID customer units 100 1 PID customer unit 40 26 Set 1 setpoint min Real 32768 00 32767 00 100 1 40 27 Set 1 setpoint max Real 32768 00 32767 00 100 1 40 28 Set 1 setpoint increa...

Page 370: ...ntion Binary src 1 1 40 62 PID internal setpoint actual Real 32768 00 32767 00 PID customer units 100 1 PID customer unit 40 91 Feedback data storage Real 327 68 327 67 100 1 40 92 Setpoint data storage Real 327 68 327 67 100 1 41 Process PID set 2 41 08 Set 2 feedback 1 source Analog src 1 1 41 09 Set 2 feedback 2 source Analog src 1 1 41 10 Set 2 feedback function List 0 11 1 1 41 11 Set 2 feedb...

Page 371: ...al 32768 0 32767 0 10 1 41 37 Set 2 output max Real 32768 0 32767 0 10 1 41 38 Set 2 output freeze Binary src 1 1 41 43 Set 2 sleep level Real 0 0 32767 0 10 1 41 44 Set 2 sleep delay Real 0 0 3600 0 s 10 1 s 41 45 Set 2 sleep boost time Real 0 0 3600 0 s 10 1 s 41 46 Set 2 sleep boost step Real 0 0 32767 0 PID customer units 10 1 PID customer unit 41 47 Set 2 wake up deviation Real 32768 0 32767 ...

Page 372: ...ved money Real 0 00 999 99 defina ble 100 1 currency unit 45 07 Saved amount Real 0 00 21474830 08 defina ble 100 1 currency unit 45 08 CO2 reduction in kilotons Real 0 65535 metric kiloton 1 1 metric kiloton 45 09 CO2 reduction in tons Real 0 0 999 9 metric ton 10 1 metric ton 45 10 Total saved CO2 Real 0 0 214748300 8 metric ton 10 1 metric ton 45 11 Energy optimizer List 0 1 1 1 45 12 Energy ta...

Page 373: ...torage 1 real32 Real 2147483 000 2147483 000 1000 1 47 02 Data storage 2 real32 Real 2147483 000 2147483 000 1000 1 47 03 Data storage 3 real32 Real 2147483 000 2147483 000 1000 1 47 04 Data storage 4 real32 Real 2147483 000 2147483 000 1000 1 47 11 Data storage 1 int32 Real 2147483648 2147483647 1 1 47 12 Data storage 2 int32 Real 2147483648 2147483647 1 1 47 13 Data storage 3 int32 Real 21474836...

Page 374: ...147483647 1 1 50 15 FBA A reference 2 Real 2147483648 2147483647 1 1 50 16 FBA A status word Data 00000000h FFFFFFFFh 1 1 50 17 FBA A actual value 1 Real 2147483648 2147483647 1 1 50 18 FBA A actual value 2 Real 2147483648 2147483647 1 1 51 FBA A settings 51 01 FBA A type List 1 1 51 02 FBA A Par2 Real 0 65535 1 1 51 26 FBA A Par26 Real 0 65535 1 1 51 27 FBA A par refresh List 0 1 1 1 51 28 FBA A ...

Page 375: ...ation loss action List 0 5 1 1 58 15 Communication loss mode List 1 2 1 1 58 16 Communication loss time Real 0 0 6000 0 s 10 1 s 58 17 Transmit delay Real 0 65535 ms 1 1 ms 58 18 EFB control word PB 0000h FFFFh 1 1 58 19 EFB status word PB 0000h FFFFh 1 1 58 25 Control profile List 0 5 1 1 58 26 EFB ref1 type List 0 5 1 1 58 27 EFB ref2 type List 0 5 1 1 58 28 EFB act1 type List 0 5 1 1 58 29 EFB ...

Page 376: ...nalog src 1 1 71 11 Feedback filter time Real 0 000 30 000 s 1000 1 s 71 14 Setpoint scaling Real 32768 00 32767 00 100 1 71 15 Output scaling Real 32768 00 32767 00 100 1 71 16 Setpoint 1 source Analog src 1 1 71 19 Internal setpoint sel1 Binary src 1 1 71 20 Internal setpoint sel2 Binary src 1 1 71 21 Internal setpoint 1 Real 32768 00 32767 00 PID customer units 100 1 PID customer unit 71 22 Int...

Page 377: ...C configuration List 0 2 3 1 1 76 25 Number of motors Real 1 4 1 1 76 26 Min number of motors allowed Real 0 4 1 1 76 27 Max number of motors allowed Real 1 4 1 1 76 30 Start speed 1 Real 0 32767 rpm Hz 1 1 unit 76 31 Start speed 2 Real 0 32767 rpm Hz 1 1 unit 76 32 Start speed 3 Real 0 32767 rpm Hz 1 1 unit 76 41 Stop speed 1 Real 0 32767 rpm Hz 1 1 unit 76 42 Stop speed 2 Real 0 32767 rpm Hz 1 1...

Page 378: ...95 15 Special HW settings PB 0000h FFFFh 1 1 95 20 HW options word 1 PB 0000h FFFFh 1 1 96 System 96 01 Language List 1 1 96 02 Pass code Data 0 99999999 1 1 96 03 Access level status PB 000b 111b 1 1 96 04 Macro select List 0 3 11 17 1 1 96 05 Macro active List 1 3 11 17 1 1 96 06 Parameter restore List 0 2 8 32 62 512 1024 34560 1 1 96 07 Parameter save manually List 0 1 1 1 96 08 Control board ...

Page 379: ...8 02 Rs user Real 0 0000 0 50000 p u 100000 1 p u 98 03 Rr user Real 0 0000 0 50000 p u 100000 1 p u 98 04 Lm user Real 0 00000 10 00000 p u 100000 1 p u 98 05 SigmaL user Real 0 00000 1 00000 p u 100000 1 p u 98 06 Ld user Real 0 00000 10 00000 p u 100000 1 p u 98 07 Lq user Real 0 00000 10 00000 p u 100000 1 p u 98 08 PM flux user Real 0 00000 2 00000 p u 100000 1 p u 98 09 Rs user SI Real 0 000...

Page 380: ...13404 83 hp kW or hp 100 1 unit 99 11 Motor nominal cos Φ Real 0 00 1 00 100 1 99 12 Motor nominal torque Real 0 000 4000000 000 N m or 0 000 2950248 597 lb ft N m or lb ft 1000 1 unit 99 13 ID run requested List 0 3 5 6 1 1 99 14 Last ID run performed List 0 3 5 6 1 1 99 15 Motor polepairs calculated Real 0 1000 1 1 99 16 Motor phase order List 0 1 1 1 No Name Type Range Unit FbEq32 ACS580 FW boo...

Page 381: ...by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive before working on the drive Indications Warnings and faults Warnings and faults indicate an abnormal drive status The codes and names of active warnings and faults are displayed on the control pan...

Page 382: ...re included in the Warning messages table on page 380 Editable messages For external events the action fault or warning name and the message text can be edited To specify external events select Menu Primary settings Advanced functions External events Contact information can also be included and the text edited To specify contact information select Menu Primary settings Clock region display Contact...

Page 383: ...a series of QR codes can be generated by the drive for display on the control panel The QR code contains drive identification data information on the latest events and values of status and counter parameters The code can be read with a mobile device containing the ABB service application which then sends the data to ABB for analysis For more information on the application contact your local ABB se...

Page 384: ... star connection Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the Hardware manual of the drive Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to the mo...

Page 385: ...e supply voltage If the problem persists contact your local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen to operating level A490 Incorrect temperature sensor setup Sensor type mismatch Check the settings of temperature source parameters 35 11 and 35 21 ...

Page 386: ...the connections between the drive control unit and the power unit Check the value of parameter 95 04 Control board supply A582 Auxiliary fan missing An auxiliary cooling fan connected to the fan connectors on the control board is stuck or disconnected Check the auxiliary code Check auxiliary fan s and connection s Replace faulty fan Make sure the front cover of the drive is in place and tightened ...

Page 387: ...nsistent with nominal speed and torque A6A5 No motor data Parameters in group 99 have not been set Check that all the required parameters in group 99 have been set Note It is normal for this warning to appear during the start up and continue until the motor data is entered A6A6 Voltage category unselected The voltage category has not been defined Set voltage category in parameter 95 01 Supply volt...

Page 388: ...ioned correctly Check that braking cycle meets allowed limits A794 BR data Brake resistor data has not been given One or more of the resistor data settings parameters 43 08 43 10 is incorrect The parameter is specified by the auxiliary code 0000 0001 Resistance value too low Check value of 43 10 0000 0002 Thermal time constant not given Check value of 43 08 0000 0003 Maximum continuous power not g...

Page 389: ...pecified for the analog input Check signal level at the analog input Check the wiring connected to the input Check the minimum and maximum limits of the input in parameter group 12 Standard AI A8A1 RO life warning The relay has changed states more than the recommended number of times Change the control board or stop using the relay output 0001 Relay output 1 Change the control board or stop using ...

Page 390: ...s See parameter 37 11 ULC speed table point 1 A8C1 ULC overload warning User load curve Signal has been too long over the overload curve See parameter 37 03 ULC overload actions A8C4 ULC underload warning User load curve Signal has been too long under the underload curve See parameter 37 04 ULC underload actions A8C5 ULC invalid underload table User load curve Underload curve points are not valid ...

Page 391: ...ode The drive is entering sleep mode Informative warning See section Sleep and boost functions for process PID control page 101 and parameters 40 43 40 48 AFAA Autoreset A fault is about to be autoreset Informative warning See the settings in parameter group 31 Fault functions AFE1 Emergency stop off2 Drive has received an emergency stop mode selection off2 command Check that it is safe to continu...

Page 392: ...at next start Informative warning B5A0 STO event Programmable event 31 22 STO indication run stop Safe torque off function is active ie safety circuit signal s connected to connector STO is lost Check safety circuit connections For more information see chapter The Safe torque off function in the Hardware manual of the drive and description of parameter 31 22 STO indication run stop page 245 Code h...

Page 393: ...tive 2310 Overcurrent Output current has exceeded internal fault limit In addition to an actual overcurrent situation this fault may also be caused by an earth fault or supply phase loss Check motor load Check acceleration times in parameter group 23 Speed reference ramp speed control 26 Torque reference chain torque control or 28 Frequency reference chain frequency control Also check parameters 4...

Page 394: ...ing input power line phase or blown fuse Check input power line fuses Check for loose power cable connections Check for input power supply imbalance 3181 Wiring or earth fault Programmable fault 31 23 Wiring or earth fault Incorrect input power and motor cable connection ie input power cable is connected to drive motor connection Check input power connections 3210 DC link overvoltage Excessive int...

Page 395: ...ck heatsink fins for dust pick up Check motor power against drive power 4380 Excess temperature difference High temperature difference between the IGBTs of different phases Check the motor cabling Check cooling of drive module s 4981 External temperature 1 Editable message text Measured temperature 1 has exceeded fault limit Check the value of parameter 35 02 Measured temperature 1 Check the cooli...

Page 396: ...oard supply 5092 PU logic error Power unit memory has cleared Contact your local ABB representative 5093 Rating ID mismatch The hardware of the drive does not match the information stored in the memory This may occur eg after a firmware update Cycle the power to the drive You may have to be repeat this 5094 Measurement circuit temperature Problem with internal temperature measurement of the drive ...

Page 397: ...act your local ABB representative 64A1 Internal file load File read error Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 64B2 User set fault Loading of user parameter set failed because requested set does not exist set is not compatible with control program drive was switched off during loading Ensu...

Page 398: ...panel connector Disconnect and reconnect the control panel 7121 Motor stall Programmable fault 31 24 Stall function Motor is operating in stall region because of e g excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters 7181 Brake resistor Brake resistor broken or not connected Check that a brake resistor has been connected Check the conditio...

Page 399: ...or mode Off1 23 23 for mode Off3 7510 FBA A communication Programmable fault 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of fieldbus communication See user documentation of fieldbus interface Check settings of parameter groups 50 Fieldbus adapter FBA 51 FBA A settings 52 FBA A data i...

Page 400: ...ion Fault generated by the signal supervision function 6 Check the source of the fault parameter 32 57 Supervision 6 signal 9081 External fault 1 Editable message text Programmable fault 31 01 External event 1 source 31 02 External event 1 type Fault in external device 1 Check the external device Check setting of parameter 31 01 External event 1 source 9082 External fault 2 Editable message text P...

Page 401: ...ons for each code below 0001 Maximum current limit too low Check settings of parameters 99 06 Motor nominal current and 30 17 Maximum current Make sure that 30 17 99 06 Check that the drive is dimensioned correctly according to the motor 0002 Maximum speed limit or calculated field weakening point too low Check settings of parameters 30 11 Minimum speed 30 12 Maximum speed 99 07 Motor nominal volt...

Page 402: ...eluctance motors only Pulse test error Contact your local ABB representative 0012 Motor too large for advanced standstill ID run Check that the motor and drive sizes are compatible Contact your local ABB representative 0013 Asynchronous motors only Motor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Contact your local ABB representative ...

Page 403: ...he Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well such as the baud rate a param...

Page 404: ... ON TERM ON BIAS X5 Termination OFF Bias OFF CEIA 01 Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Drive ON TERM ON BIAS X5 Termination OFF Bias OFF CEIA 01 Termination ON1 1 The device at both ends on the fieldbus must have termination on 2 One device preferably at the end...

Page 405: ... disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 0 s default Defines the timeout limit for the communication monitoring 58 17 Transmit delay 0 ms default Defines a response delay for the drive 58 25 Control profile ABB Drives default Selects the control profile used by the drive See section Basic...

Page 406: ...the order of the data words in the Modbus message frame 58 101 58 114 Data I O 1 Data I O 14 For example the default settings I Os 1 6 contain the control word the status word two references and two actual values Defines the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the param...

Page 407: ...ce EFB ref1 Selects a reference received through the embedded fieldbus interface as torque reference 2 FREQUENCY REFERENCE SELECTION 28 11 Ext1 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 1 28 15 Ext2 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 2 OTHER SEL...

Page 408: ...2 I O 1 I O 2 I O 3 I O 69 EFB CW 03 09 EFB reference 1 03 10 EFB reference 2 EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through fieldbus 2 Data conversion if parameter 58 25 Control profile is set to ABB Drives See section About the control profiles page 407 1 Fieldbus network Data I O selection EXT1 2 Start commands Reference selection Groups 2...

Page 409: ...process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles page 407 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integers T...

Page 410: ...decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 465536 are inaccessible to these masters See parameter 58 33 Addressing mode Note Register addresses of 32 bit parameters cannot be accessed by using ...

Page 411: ...ive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive The DCU Profile involves no data conversion or scaling The figure below illustrates the effect of the profile selection Profile selection Control profile selection with para...

Page 412: ...Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION D Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Normal operation Proceed to RAMP...

Page 413: ...D 1 Fieldbus control d 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control d Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the co...

Page 414: ... stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 8 STOPMODE_EM ERGENCY_RAM P 1 Emergency ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 9 STOPMODE_CO AST 1 Coast stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 10 RAMP_PAIR _2 1 Select ramp set 2 Acceleration time 2 Deceleration time 2 when parameter 23 11 Ramp set selection...

Page 415: ... 1 when parameter 30 18 Torq lim sel is set to EFB 16 FB_LOCAL_CTL 1 Local mode for control from the fieldbus is requested Steal control from the active source 0 no op 17 FB_LOCAL_REF 1 Local mode for reference from the fieldbus is requested Steal reference from the active source 0 no op 18 Reserved for RUN_DISABLE_1 Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Writable contro...

Page 416: ...inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits e g in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control location...

Page 417: ... is not decreasing 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value speed frequency or torque is above a limit Limit is set with parameters 46 31 46 33 0 Actual value speed frequency or torque is within limits 10 REVERSE_REF 1 Drive reference is in the reverse direction 0 Drive referen...

Page 418: ...plemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Status bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 REQ_CTL 1 Control is requested in this channel 0 Control is not requested in this channel 27 31 Reserved Bit Name Value State Description ACS580 FW book Page 414 Wednesday September 21 2016 9 48 PM ...

Page 419: ...e ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words See sections Control Word for the ABB Drives profile on page 408 and Status Word for the ABB Drives profile on page 412 ACS580 FW book Page 415 Wednes...

Page 420: ... B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITCH ON READY TO SWITCH ON READY ...

Page 421: ... reference The references are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type see page 312 The scaled references are shown by parameters 03 09 EFB reference 1 and 03 10 EFB reference 2 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 03 with torque refere...

Page 422: ...mplement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 313 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 03 with torque reference 46 04 with power reference 46 01 with sp...

Page 423: ...8 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 102 Data I O 2 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 102 Data I O 2 400004 Default Status Word SW 16bit See sections Status Word for the ABB Drives profile page 412 and Status Word for the DCU Profile page 413 The selection can be changed using para...

Page 424: ...ters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknowledge Count 11h Return Slave Busy Count 12h Return Bus Character Overrun Count 14h Clear Overrun Counter and Flag 0Bh Get Com...

Page 425: ... of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACS580 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL ADDRESS The data address received in the query is not an allowable address for the server 03h ILLEGAL VALUE The requested quantity of regist...

Page 426: ...RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 JOGGING_1 STOPMODE_EMERGENCY_RAMP 000010 JOGGING_2 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved Reserved 000020 Reserved Reserved 000021 Re...

Page 427: ...rd bit 1 000035 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 000036 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 000037 Control for relay output RO5 parameter 10 99 RO DIO control word bit 4 Control for rel...

Page 428: ...FF_3_STATUS Reserved 100007 SWC_ON_INHIB Reserved 100008 ALARM AT_SETPOINT 100009 AT_SETPOINT LIMIT 100010 REMOTE SUPERVISION 100011 ABOVE_LIMIT Reserved 100012 USER_0 Reserved 100013 USER_1 PANEL_LOCAL 100014 USER_2 FIELDBUS_LOCAL 100015 USER_3 EXT2_ACT 100016 Reserved FAULT 100017 Reserved ALARM 100018 Reserved Reserved 100019 Reserved Reserved 100020 Reserved Reserved 100021 Reserved Reserved 1...

Page 429: ... bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 100036 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 100037 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit 4 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit 4...

Page 430: ... error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 400093 Failed Register The last register discrete input coil input register or holding register that failed to be read or written 400094 Last Register Written Successfully The la...

Page 431: ...ough an optional fieldbus adapter fieldbus adapter A FBA A mounted onto the control unit of the drive The drive can be configured to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 are configured Fieldb...

Page 432: ...er groups 51 FBA A settings 53 FBA A data out Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices Drive Type Fxxx fieldbus adapter installed onto drive control unit slot 1 ACS580 FW book Page 428 Wednesday September 21 2016 9 48 PM ...

Page 433: ... 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is transmitted directly 5 With DeviceNet the actual value part ...

Page 434: ... contents of the Control word and the Status word are detailed on pages 433 and 435 respectively The drive states are presented in the state diagram page 436 Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast the Control word received from the fieldbus is shown by parameter 50 13 FBA A control word and the Status word transmitted to the fieldbus network by 50 16 FBA A s...

Page 435: ...oups 22 Speed reference selection 26 Torque reference chain and 28 Frequency reference chain Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast the references received from the fieldbus are displayed by 50 14 FBA A reference 1 and 50 15 FBA A reference 2 Scaling of references The references are scaled as defined by parameters 46 01 46 04 which scaling is in use depends ...

Page 436: ...the fieldbus are displayed by 50 17 FBA A actual value 1 and 50 18 FBA A actual value 2 Scaling of actual values The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 50 07 FBA A actual 1 type and 50 08 FBA A actual 2 type 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 ...

Page 437: ... to zero The drive will immediately decelerate to zero speed observing the torque limits 5 Ramp hold 1 ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR D 0 Halt ramping Ramp Function Generator output held 6 Ramp in zero 1 Normal operation Proceed to OPERATING Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters 0 Force Ramp ...

Page 438: ...ieldbus control through a fieldbus adapter 12 User bit 0 1 0 13 User bit 1 1 0 14 User bit 2 1 0 15 User bit 3 1 0 Bit Name Value STATE Description ACS580 FW book Page 434 Wednesday September 21 2016 9 48 PM ...

Page 439: ...ch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 Above limit See bit 10 of 06 17 Drive status word...

Page 440: ...xx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I 0 STATE condition rising edge ...

Page 441: ...eldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the communication profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A data out Note Depending on the ...

Page 442: ...ication between the drive and the fieldbus adapter module 50 04 FBA A ref1 type 4 Speed Selects the fieldbus A reference 1 type and scaling 50 07 FBA A actual 1 type 0 Speed or frequency Selects the actual value type and scaling according to the currently active Ref1 mode defined in parameter 50 04 51 01 FBA A type 1 FPBA1 Displays the type of the fieldbus adapter module 51 02 Node address 32 Defi...

Page 443: ...ntrol as the control mode 1 for external control location EXT1 20 01 Ext1 commands 12 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands for external control location EXT1 20 02 Ext1 start trigger type 1 Level Selects a level triggered start signal for external control location EXT1 22 11 Ext1 speed ref1 4 FB A ref1 Selects fieldbus A reference 1 as the source for s...

Page 444: ...440 Fieldbus control through a fieldbus adapter ACS580 FW book Page 440 Wednesday September 21 2016 9 48 PM ...

Page 445: ...eference chains of the drive The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive page 89 ACS580 FW book Page 441 Wednesday September 21 2016 9 48 PM ...

Page 446: ...y function Selection MUL ADD SUB MIN MAX Selection 28 15 Ext2 frequency ref1 Selection 28 17 Ext2 frequency function Selection MUL ADD SUB MIN MAX 28 16 Ext2 frequency ref2 6 16 bit 9 Network control Value Value 06 16 bit 8 Local control Constant frequency command Constant frequency ref 28 22 Constant frequency sel1 28 23 Constant frequency sel2 28 24 Constant frequency sel3 28 26 Constant frequen...

Page 447: ...Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ OR Value Value 28 02 Frequency ref ramp output Value 0 Value 6 1 bit 6 Ramp in zero 6 1 bit 5 Ramp hold 6...

Page 448: ... Ext1 speed function Selection 22 86 Speed reference act 6 Value 22 12 Ext1 speed ref2 Selection 22 18 Ext2 speed ref1 22 20 Ext2 speed function Selection 22 19 Ext2 speed ref2 MUL ADD SUB MIN MAX Selection Selection Selection Selection MUL ADD SUB MIN MAX ACS580 FW book Page 444 Wednesday September 21 2016 9 48 PM ...

Page 449: ...dbus ODVA CIP AND AND OR 49 05 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Control from Fieldbus active 20 25 Jogging enable Value Value Value Jogging 2 Jogging 1 Value 6 16 bit 9 Network control 3 01 Panel reference 6 16 bit 8 Local control 22 22 Constant speed sel1 22 23 Constant...

Page 450: ...alue 23 11 Ramp set selection AND Stop command Value Value Value Value 22 01 Speed ref unlimited Value Value ACC TIME DEC TIME Value 23 20 Acc time jogging 23 21 Dec time jogging 6 11 bit 5 Off 3 inactive Value 30 11 Minimum speed 6 1 bit 6 Ramp in zero 30 12 Maximum speed 6 11 bit 5 Off 3 inactive 6 1 bit 4 Ramp out zero 22 42 Jogging 1 ref 22 43 Jogging 2 ref 23 20 Acc time jogging 23 21 Dec tim...

Page 451: ...ivation time 25 07 Acc comp filter time d dt 24 03 Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Value Value Value 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value ACS580 FW book Page 447 Wednesday September 21 2016 9 48 PM ...

Page 452: ...mpensation Value Value Value Value Value Value Value 25 03 Speed integration time Value 30 19 Minimum torque Value PID Value 25 53 Torque prop reference Speed regulator Value 24 03 Speed error filtered 25 01 Torque reference speed control Value 30 21 Min torque 2 source Value 30 18 Torq lim sel Value 30 20 Maximum torque Value 30 22 Max torque 2 source Value 30 18 Torq lim sel Value ACS580 FW book...

Page 453: ...26 71 Torque Reference act 2 MUL ADD SUB MIN MAX Ref 1 26 72 Torque reference act 3 Value Selection Value Value MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Maximum torque ref Value Value Value Value 26 74 Torque ref ramp out Value Value Network ref Internal torque lim max Fieldbus ODVA CIP Value Value Value Value 6 16 bit 9 Network control 6 16 bit 8 Local control 03...

Page 454: ...ue Value 6 01 bit 0 Off1 control 6 01 bit 2 Off3 control 06 17 bit 5 Safe reference active 06 17 bit 6 Last speed active 6 16 bit 9 Network control 06 16 bit 8 Local control Value 30 11 Minimum speed 30 12 Maximum speed Value Value Value 26 01 Torque reference to TC Value Speed limitation SPEED TORQUE MIN ADD ZERO MAX 26 74 Torque ref ramp out 25 01 Torq reference speed control Value 0 Torque sele...

Page 455: ... 19 Minimum torque 30 20 Maximum torque Value Value 26 02 Torque reference used Current limiter Load angle limitation Motor pull out limitation 30 17 Maximum current Value 30 02 Torque limit status To TC Value 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum torque 3 Maximum torque 4 Internal current 5 Load angle 6 Motor pull out 7 Reserved 8 Thermal 9 Max current 10 User ...

Page 456: ...0 08 Set 1 feedback 1 source Selection Value 40 09 Set 1 feedback 2 source Selection Selection 40 02 Process PID feedback actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b Mul Add Setpoint 1 ADD SUB MUL DIV MIN MAX AVE a a b a b 40 45 Set 1 sleep boost time Value 40 46 Set 1 sleep boost step Value 0 RAMP 40 03 Process PID setpoint actual Value Value Value a b Value Pu...

Page 457: ...ess PID Output actual 40 38 Set 1 output freeze enable Selection Value Value Value Value Value Value Sleep Function Value 40 49 Set 1 tracking mode Selection 40 50 Set 1 tracking ref selection Value Value PROCESS PID FUNCTION PID Value 40 04 Process PID deviation actual x 40 07 Set 1 PID operation mode Value Note Process PID parameter set 2 is also available See parameter group 41 Value 40 06 bit ...

Page 458: ...nternal setpoint 2 71 23 Internal setpoint 3 Selection Value Value Value 71 08 Feedback 1 source Selection 71 02 Feedback act value Value Value 71 03 Setpoint act value Value Value Value Value 71 62 PID internal setpoint actual Value 71 19 Internal setpoint sel1 71 20 Internal setpoint sel2 BIN TO INT SEL b0 b1 0 Selection Selection OUT 0 1 2 3 0 ACS580 FW book Page 454 Wednesday September 21 2016...

Page 459: ...Value Value Scale 71 01 External PID act value 71 38 Output freeze enable Selection Value Value Value Value EXTERNAL PID FUNCTION PID Value 71 04 Deviation act value x 71 07 PID operation mode Value 71 06 PID status word External PID status Value 71 14 Setpoint scaling Value 71 15 Output scaling Value Comp 71 39 Deadband range Value 71 40 Deadband relay Value 71 58 Increase prevention Value 71 59 ...

Page 460: ...FB Reference from PID Reference from Motor potentiometer Reference from Panel AND x 1 Output reference 20 21 Direction Request Reverse command active Safe reference Reference from AI Reference from AP Jogging reference Constant reference OR Reference from FB Reference from Panel Reference from AI Reference from AP Input reference 0 ACS580 FW book Page 456 Wednesday September 21 2016 9 48 PM ...

Page 461: ...ACS580 FW book Page 457 Wednesday September 21 2016 9 48 PM ...

Page 462: ...3AXD0000016097 Rev D EN 2016 09 02 ACS580 FW book Page 458 Wednesday September 21 2016 9 48 PM ...

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