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MANUAL NO. RE-CHO-A113

YASKAWA ELECTRIC CORPORATION

Volume 1

6

DX200

MAINTENANCE MANUAL

(Volume 1)

•

Upon receipt of the product and prior to initial operation, read these instructions below thoroughly,

and retain for future reference.

•

This instruction consists of “Volume 1” and “Volume 2”.

MOTOMAN INSTRUCTIONS

MOTOMAN-



INSTRUCTIONS

DX200 INSTRUCTIONS
DX200 OPERATOR’S MANUAL ( for each purpose)
DX200 MAINTENANCE MANUAL (Volume 1) (Volume2)

The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual.
The DX200 maintenance manual above consists of “Volume 1” and “Volume 2”.

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Содержание Motoman DX200

Страница 1: ...nd retain for future reference This instruction consists of Volume 1 and Volume 2 MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL for each purpose DX200 MAINTENANC...

Страница 2: ...g this product The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product YASKAWA may modify this model without notice when nec...

Страница 3: ...death or serious injury to personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially haza...

Страница 4: ...to use a lockout device to the safeguarding when going inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the...

Страница 5: ...processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pendant to the hook on the DX200...

Страница 6: ...s are trademarks registered trademarks or brand names for each company or corporation The indications of R and TM are omitted Equipment Manual Designation Programming Pendant Character Keys Symbol Key...

Страница 7: ...this warning may result in injury or damage to equipment Fig Location of Warning Labels WARNING Do not enter robot work area WARNING Moving parts may cause injury WARNING Label B WARNING Label A Inte...

Страница 8: ...D 2 11 3 Inspections 3 1 3 1 Regular Inspections 3 1 3 2 DX200 Inspections 3 2 3 2 1 Checking if the Doors are Firmly Closed 3 2 3 2 2 Checking for Gaps or Damage in the Sealed Construction Section 3...

Страница 9: ...ard 5 25 5 1 5 4 Brake Circuit Board 5 26 5 1 5 5 Major Axes Control Circuit Board 5 27 5 1 6 Interior Circulation Fan 5 28 5 1 6 1 Replacing the Interior Circulation Fan 5 28 5 1 6 2 Replacing the Ba...

Страница 10: ...ic Output Window 7 6 7 3 4 2 Specific Output Simple Window 7 6 7 3 5 RIN Input 7 7 7 3 5 1 RIN Input Window 7 7 7 3 6 Signal Number Search 7 8 7 3 6 1 Direct Search on the Universal Specified Input Ou...

Страница 11: ...7 29 7 10 1 Check the Robot Drop Tolerance 7 29 7 10 2 Display of the Drop Value Number Window 7 29 7 10 3 Display of the Drop Value Check Window 7 30 7 10 4 Clear the Times of the Drop Value Number 7...

Страница 12: ...tered Position data is Chained 10 7 10 2 2 3 In Case Not Chained Position Data Exists 10 10 10 3 If Fail in Simplified Restoration 10 12 10 3 1 Rechecking Job Data 10 12 10 3 2 If Data Inconsistency A...

Страница 13: ...ng the System Program 12 5 12 4 Restoration Procedure 2 Loading the Batch Data 12 6 12 4 1 When the Batch Data is CMOS BIN 12 6 12 4 2 When the Batch Data is CMOSBK BIN 12 8 12 5 In Case of the Compac...

Страница 14: ...X200 instructions supplement Brake control circuit board Amplifier module CPU unit Machine safety I O logic circuit board Machine safety CPU circuit board Machine safety terminal block circuit board U...

Страница 15: ...er NF32 SVF Power ON unit JZRCR YPU51 1 Capacitor module SRDA CUA133AA Converter SRDA COA30A21B E Robot I F circuit board JANCD YIF01 2E Amplifier module Refer to the table 5 3 Emergency stop button H...

Страница 16: ...C200V 1 Fan Fan Fan Fan Fan CN521 CNAX CNAX CN523 CN524 PN 17V 5V CN552 A CN219 TB221 CN601 CN602 1KM CN605 CN604 CN608 CN603 CN606 CN607 CN610 1Z CN612 CN611 PN CNB CNC CN220 TB222 Terminal block CN2...

Страница 17: ...51 CN212 CN211 CN213 CNA CNA CN215 CN216 CN217 Terminal block CN219 CN214 CNB CNB CNC CNC CN218 CN403 CN405 CN400 CN401 CN404 CN513 CN402 PG5V BAT 24V1 CN521 CNAX CNAX CN523 CN524 CN552 A CN219 CN220...

Страница 18: ...security code which is issued by YASKAWA sales representative Table 2 1 Security Mode Descriptions Security Mode Explanation Operation Mode This mode allows basic operation of the robot stopping star...

Страница 19: ...ITION ROBOT Operation Edit POSITION BASE Operation Edit POSITION ST Operation Edit LOCAL VARIABLE Operation IN OUT EXTERNAL INPUT Operation Edit EXTERNAL OUTPUT Operation Edit UNIVERSAL INPUT Operatio...

Страница 20: ...Management Management OVERRUN S SENSOR1 Operation Operation LIMIT RELEASE1 Edit Edit ARM CONTROL1 Management Management SHIFT VALUE Operation SOFTLIMIT SETTING Management Management SHOCK SEN LV CURR...

Страница 21: ...nagement Management OPERATE ENABLE Management Management FUNCTION ENABLE Management Management JOG COND Management Management PLAYBACK COND Management Management FUNCTION COND Management Management DI...

Страница 22: ...R SOURCE COND Management Management APPLICATION CONDITION SETTING Management Management SPOT WELDING MOTOR GUN WELD DIAGNOSIS Operation Edit GUN PRESSURE Edit Edit PRESSURE Edit Edit I O ALLOCATION Ma...

Страница 23: ...2 6 2 1 1 1 Changing the Security Mode 1 Select SYSTEM INFO under the main menu The sub menu appears Note Icons for the main menu such as arc welding system differ depending on the system being used...

Страница 24: ...ct the security mode to change If the selected security mode is lower than the current security level the password will be required 4 Enter the password The following user ID numbers are set as defaul...

Страница 25: ...n changing to the management mode security mode can be selected from OPERATION MODE EDITING MODE MANAGEMENT MODE SAFETY MODE or ONE TIME MANAGE MODE 2 Select ONE TIME MANAGE MODE A character string in...

Страница 26: ...ode and the management mode As for the safety mode it should be 9 or more and 16 or less characters with number s and symbol s Significant numbers and symbols 0 to 9 2 1 2 1 Changing a User ID In orde...

Страница 27: ...ut current ID no 4 or more digits appears As for the safety mode 9 or more digits Select the desired ID 4 Input the current ID and press ENTER When the correct user ID is entered a new ID is requested...

Страница 28: ...n CPU CF ID To display the Main CPU CF ID is described below The main CPU CF ID is necessary to issue the one time security code 1 Change the security mode to the management mode 2 Select SYSTEM INFO...

Страница 29: ...2 Security System 2 1 Protection Through Security Mode Settings 2 12 4 Select UTILITY under the pull down menu CF Serial ID appears 5 Select CF Serial ID CF dialog of the main CPU appears...

Страница 30: ...completely closed Daily Check for gaps or damage to the sealed construction Monthly Interior circulation fan backside duct fan and fan for the heat exchanger Check operation As required While power ON...

Страница 31: ...ned OFF CW Open CCW Close Make sure to push the door and turn the door lock with the driver to open or close the door When closing the door turn the door lock until it clicks Fig 3 1 DX200 Front View...

Страница 32: ...shock Close the door as soon as the maintenance work such as the inspection and check of cooling fan is completed Failure to observe this warning may result in electric shock WARNING Close the door a...

Страница 33: ...tion fan normally operate while the power is tuned ON and the backside duct fan normally operate while the servo power is turned ON Check if the fans are operating correctly by visual inspection and b...

Страница 34: ...n is displayed it may be caused by the error occurrence at the cooling fan JZNC YZU21 E inside the control power supply unit JZNC YPS21 E When the message of the Cooling fan in YPS unit stopped replac...

Страница 35: ...firm the enable switch operates 1 Set the mode switch with key on the programming pendant to TEACH Mode switch with key 2 Press SERVO ON READY on the programming pendant The SERVO ON lamp blinks 3 Whe...

Страница 36: ...bove mentioned message is NOT indicated when inspecting The way to replace the battery is described in chapter 5 1 1 1 Replacing the Battery at page 5 4 3 7 Power Supply Voltage Confirmation Check the...

Страница 37: ...connecting part Input Power Supply Check Check the open phase voltage of input power supply with an electric tester Normal value 200 220VAC 10 15 Circuit Breaker QF1 Check Turn ON the breaker and chec...

Страница 38: ...safeguarding View the manipulator from the front whenever possible Always follow the predetermined operating procedure Keep in mind the emergency response measures against the manipulator s unexpected...

Страница 39: ...referring to chapter 4 1 Creating a Check Program at page 4 3 CAUTION Perform the following inspection procedures prior to conducting manipulator teaching If problems are found repair them immediatel...

Страница 40: ...deviation caused by hitting the manipulator against a workpiece etc 4 1 Creating a Check Program To check position deviation whenever necessary create a program in which a check point is taught the jo...

Страница 41: ...he power supply wait at least 5 minutes before replacing an amplifier module a converter and a capacitor unit Also ensure that the charge lamp red LED is OFF The remaining charged voltage in the capac...

Страница 42: ...t the DX200 and related controllers and use accepted lockout tagout Procedure Failure to observe this caution may result in electric shock or injury Do not touch the regeneration resistors They are ve...

Страница 43: ...or connecting with CPU CN158 Connector 2 for connecting with CPU CN159 CN151 AC power supply input Robot I F circuit board JANCD YIF01 E Machine safety CPU circuit board JANCD YSF21 E CPU circuit boar...

Страница 44: ...E and loosen the fixing screws below the battery to remove the battery 3 Mount a new battery on the robot I F circuit board and connect the connector CN110 BAT 4 Slide the battery connector holder to...

Страница 45: ...e screws fixing the circuit board from upper and lower side one part at each side 3 Pull out the circuit board from the rack 4 Remove the Compact Flash from the removed circuit board and insert the Co...

Страница 46: ...Insert the lower part flange of the new YPS unit into the fixing jig which is at the bottom of the controller 5 Tighten upper screws 6 Connect all the disconnected cables Fig 5 3 CPS Unit JZNC YPS21...

Страница 47: ...e rack along with the ditch 5 Tighten upper and lower screws 6 Connect all the cables disconnected in the procedure 1 7 Start up the system in maintenance mode and change the security mode to manageme...

Страница 48: ...here are two memory sizes to the robot I F circuit board 2 MB and 4 MB Check the used memory size and the mounted memory size in maintenance mode before replacing the robot I F circuit board Normal JA...

Страница 49: ...tart up the system in maintenance mode and select SYSTEM SETUP CMOS MEMORY 2 Check USED SIZE and MOUNTED SIZE in the CMOS MEMORY window Pattern 1 JANCD YIF01 4E circuit board is used It can be replace...

Страница 50: ...ith JANCD YIF01 4E or JANCD YIF01 2E If replace it with JANCD YIF01 2E it is used as its memory size is 2MB Pattern 3 JANCD YIF01 2E circuit board is used It can be replaced with JANCD YIF01 2E If rep...

Страница 51: ...rom the rack 6 Insert new robot I F circuit board into the slot of the rack 7 Tighten upper and lower screws of the robot I F circuit board 8 Connect all the cables disconnected in the procedure 3 9 S...

Страница 52: ...circuit board connector CNA into the machine safety I O logic circuit board JANCD YSF22 E connector CNA 7 Tighten the six fixing screws of the universal I O circuit board firmly 8 Reinstall the all d...

Страница 53: ...together with the unit since it may cause damages to the circuit board or injury 4 Tighten upper and lower side screws 4 places firmly to fix the power supply unit Do not hold the circuit board only...

Страница 54: ...9th axis CN533 Encoder signal connector 7th axis CN534 Encoder signal connector 8th axis CN535 Encoder signal connector 9th axis CN536 5 Remove the two screws fixing the base of the EAXA circuit board...

Страница 55: ...brake power supply input CN403 Connector for the brake power supply input F1 For external axes Brake power supply fuse 3 15A 250V CN403 Connector for the auxiliary contact outputly input CN405 Connect...

Страница 56: ...rd Use the same spigot stud adapter female screw and fixing screws 8 Tighten four screws to fix the machine safety logic circuit board 9 Connect the all disconnected cables at procedure step 3 10 Rein...

Страница 57: ...axis CN534 Encoder signal connector 8th axis CN535 Encoder signal connector 9th axis CN536 5 Loosen the two snap in latches fixing the base of the EAXA circuit board by pulling 6 Open the base for the...

Страница 58: ...1 PWM signal CN581 PWM signal CN582 Control power supply input CN582 Control power supply input CN583 Main circuit power supply input CN583 Main circuit power supply input SRDA SDA03 to 21 Amplifier S...

Страница 59: ...ifier SRDA SDA03A01A E SRDA SDA21A01A E Affix the thermal sheet to the bottom of the amplifier along its ditches Affix the thermal sheet to the bottom of the amplifier along the ditches Edge of the th...

Страница 60: ...s amplifier CN556 7 Control power supply output connector for 6 axis amplifier CN552A 8 Control power supply connector CN559 Disconnect the following connectors when they are connected 9 Control power...

Страница 61: ...plifier Charge lamp CN555 Connector for the main circuit power supply input CN556 Connector for the main circuit power supply output CN559 Connector for the control power supply input CN558 Connector...

Страница 62: ...control circuit board 5 Remove the screws 12 places fixing the control circuit board 6 Remove the control circuit board from the EAXA circuit board base 7 Install the new circuit board in the reverse...

Страница 63: ...same type of fuse supplied or spare parts Parts No Fuse Name Specification 1FU 2FU AC Control power supply fuse 0215010MXP 10A 250V Time lag fuse LITTEL 3FU 4FU AC cooling fan fuse GP25 2 5A 250V Dait...

Страница 64: ...Universal I O Circuit Board JANCD YIO21 E If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Fuse Name Specification F1 F2 24VDC fuse for I O 02173 15P 250V 3...

Страница 65: ...spare parts Parts No Fuse Name Specification F1 24VDC fuse for I O 0217001P Rapid cut fuse LITTEL F2 24VDC fuse for I O 0217002P Rapid cut fuse LITTEL NOTE If the fuse seems to be blown be sure to in...

Страница 66: ...D YBK21 3E If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Fuse Name Specification F1 Brake power supply fuse for the external axis 02173 15P 250V 3 15A Rap...

Страница 67: ...the Major Axes Control Circuit Board SRDA EAXA21A If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Name Specification F1 PG power supply protective fuse HM10...

Страница 68: ...exchanger 6 Remove the two screws of the fan and remove the interior fan 7 Install the new heat exchanger and reinstall the nuts and the lead wire as follow the Procedure from step 6 to 2 Replacement...

Страница 69: ...lacing Parts 5 1 Replacing DX200 Parts 5 29 Fig 5 21 Replacement of Interior Circulation Fan Fig 5 22 Exterior Fan Heat Exchanger Interior circulation fan 4715MS 22W B50 BA2 Exterior fan 4715TS 22W B5...

Страница 70: ...ove the screws 2 places fixing the fan 4 Uninstall the fan from the controller 5 Install the new fan to the controller 6 Tighten the screws 2 places to fix the fan 7 Connect all the disconnected cable...

Страница 71: ...ing the capacitor module and remove the capacitor module from the control circuit board by pulling 5 Remove the two screws fixing the cover to the back board of the capacitor module and remove the cov...

Страница 72: ...d JANCD YFC22 E 9 Universal I O circuit board JANCD YIO21 E 10 Power ON unit JZRCR YPU5 11 Major axes control circuit board SRDA EAXA21A 12 Brake circuit board JANCD YBK21 3E 13 Heat exchanger TCSIP 1...

Страница 73: ...cuit board JANCD YIO21 E 10 Power ON unit JZRCR YPU5 11 Major axes control circuit board SRDA EAXA21A 12 Brake circuit board JANCD YBK21 3E 13 Interior fan 4715MS 22T B50 B00 14 Backside duct fan 4715...

Страница 74: ...A E SRDA SDA35A01A E AMP6 T SRDA SDA06A01A E SRDA SDA06A01A E SRDA SDA35A01A E Capacitor module SRDA CUA662AA SRDA CUA662AA SRDA CUA133AA Component MH225 MS165 MH180 Amplifier module AMP1 S SRDA SDA71...

Страница 75: ...JANCD YSF22 E F1 F2 JANCD YBK21 3E F1 JANCD YIO21 E F1 F2 3 2 5A Alarm fuse 2 GP25 2 5A 2 5A 250V Daito Communication Apparatus Co Ltd JZRCR YPU5 3FU 4FU 4 Micro fuse 1 HM10 1 0A 250V Daito Communicat...

Страница 76: ...her than Yaskawa To buy the spare parts which are ranked B or C inform the manufacturing number or order number of DX200 to Yaskawa representative The spare parts are ranked as follows Rank A Expendab...

Страница 77: ...A21A01A E Yaskawa Electric Corporation 1 1 B 12 Amplifier 4 5 6 SRDA SDA06A01A E Yaskawa Electric Corporation 3 3 B 13 Major Axes Control Circuit Board SRDA EAXA21A Yaskawa Electric Corporation 1 1 B...

Страница 78: ...ration 2 2 B 11 Amplifier 4 5 6 SRDA SDA35A01A E Yaskawa Electric Corporation 3 3 B 12 Major Axes Control Circuit Board SRDA EAXA21A Yaskawa Electric Corporation 1 1 B 13 CPU Circuit Board JANCD YCP21...

Страница 79: ...feguarding View the manipulator from the front whenever possible Always follow the predetermined operating procedure Keep in mind the emergency response measures against the manipulator s unexpected m...

Страница 80: ...e sure that all other necessary processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pe...

Страница 81: ...e the axis keys to calibrate the mark for the home position on each axis so that the manipulator can take its posture for the home position There are two operations for home position calibration All t...

Страница 82: ...Operation 6 1 2 1 Registering All Axes at One Time 1 Select ROBOT under the main menu 2 Select HOME POSITION The HOME POSITIONING window appears 3 Select DISPLAY under the menu or select PAGE to displ...

Страница 83: ...the desired control group 5 Select EDIT under the menu The pull down menu appears 6 Select SELECT ALL AXES The confirmation dialog box appears 7 Select YES Displayed position data of all axes are regi...

Страница 84: ...3 Select the desired control group Perform steps 3 and 4 which have been described in Registering All Axes at One Time to select the desired control group 4 Select the axis to be registered The confi...

Страница 85: ...rm the following 1 Select ROBOT under the main menu 2 Select HOME POSITION 3 Select the desired control group Perform steps 3 and 4 which have been described in Registering All Axes at One Time to sel...

Страница 86: ...er the main menu 2 Select HOME POSITION Perform steps 2 3 and 4 which have been described in Registering All Axes at One Time to display the HOME POSITIONING window and select the desired control grou...

Страница 87: ...6 1 3 Manipulator Home Position With the MOTOMAN VA1400 the home position is as follows NOTE Other manipulator models have different positions Always consult the documentation for the correct manipula...

Страница 88: ...ow speed 2 Check the tool tip position If it points the check point exactly as shown in the following figure there is no deviation from the positions Proceed to chapter 6 4 Setting the Second Home Pos...

Страница 89: ...avoiding the position deviation and operate the manipulator at low speed 6 3 2 Checking of the Check Program Check the deviation in to the check point If the tool tip position is deviated there is a d...

Страница 90: ...osition pulse where the manipulator tool tip was moved to the check point after performing the check program Displaying the Current Position Pulse I Select ROBOT under the main menu II Select CURRENT...

Страница 91: ...inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the manipulator from the front whenever possible Always fo...

Страница 92: ...her necessary tasks have been performed Check for problems in manipulator movement Check for damage to the insulation and sheathing of external wires Always return the programming pendant to its hook...

Страница 93: ...pulator was moved after the power supply was turned OFF If there is an error with the PG system the manipulator may stall when playback is started If the absolute data allowable range error alarm has...

Страница 94: ...Setting Check Point at page 6 17 3 Alarm Occurrence If the alarm occurs again there may be an error in the PG system Check the system After adjusting the erroneous axis calibrate the home position of...

Страница 95: ...one controller the second home position must be set for each manipulator or station 1 Select ROBOT under the main menu 2 Select SECOND HOME POS The SECOND HOME POS window appears The message Available...

Страница 96: ...ot current position data when turning main power supply OFF and ON can be confirmed in POWER ON OFF POS window 1 Select ROBOT under the main menu 2 Select SECOND HOME POS The SECOND HOME POS window ap...

Страница 97: ...when there are two or more group axes 4 Press FWD TCP moves to the second home position The robot moving speed is set as selected manual speed 5 Select DATA under the menu 6 Select CONFIRM POSITION Th...

Страница 98: ...on It is possible to check the system CPU version information as follows 1 Select SYSTEM INFO under the main menu 2 Select VERSION The VERSION window appears 7 2 Manipulator Model 1 Select ROBOT under...

Страница 99: ...can be confirmed 7 3 1 1 Universal Input Window 1 Select IN OUT under the main menu 2 Select UNIVERSAL INPUT The UNIVERSAL INPUT window appears 7 3 1 2 Universal Input Simple Window 1 Select IN OUT un...

Страница 100: ...7 3 2 1 Universal Output Window 1 Select IN OUT under the main menu 2 Select UNIVERSAL OUTPUT The UNIVERSAL OUTPUT window appears 7 3 2 2 Universal Output Simple Window 1 Select IN OUT under the main...

Страница 101: ...e changed by the operation below 1 Select the desired output signal number Select the status of the desired output signal or in the UNIVERSAL OUTPUT window 2 Press INTER LOCK SELECT The status is chan...

Страница 102: ...OUT under the main menu 2 Select SPECIFIC INPUT The SPECIFIED INPUT window appears 7 3 3 2 Specific Input Simple Window 1 Select IN OUT under the main menu 2 Select SPECIFIC INPUT The SPECIFIED INPUT...

Страница 103: ...UT under the main menu 2 Select SPECIFIC OUTPUT The SPECIFIED OUTPUT window appears 7 3 4 2 Specific Output Simple Window 1 Select IN OUT under the main menu 2 Select SPECIFIC OUTPUT The SPECIFIED OUT...

Страница 104: ...7 System Diagnosis 7 3 Input Output Status 7 7 7 3 5 RIN Input 7 3 5 1 RIN Input Window 1 Select IN OUT under the main menu 2 Select RIN The RIN window appears...

Страница 105: ...be made in the following two ways Direct search on the UNIVERSAL SPECIFIED INPUT OUTPUT win dow Search from the menu 7 3 6 1 Direct Search on the Universal Specified Input Output Window 1 Move the cur...

Страница 106: ...utput Status 7 9 3 Press ENTER to start the search The page where the signal number exists appears 7 3 6 2 Search from the Menu 1 Select EDIT under the menu in the UNIVERSAL SPECIFIED INPUT OUTPUT win...

Страница 107: ...tus 7 10 2 Select SEARCH SIGNAL NO Numeric values can now be entered 3 Enter the signal number to be searched Type the signal number in the number input line 4 Press ENTER to start the search The page...

Страница 108: ...be made in the following two ways Direct search on the UNIVERSAL SPECIFIED INPUT OUTPUT win dow Search from the menu 7 3 7 1 Direct Search on the Universal Specified Input Output Window 1 Move the cu...

Страница 109: ...utput Status 7 12 3 Press ENTER to start the search The page where the relay number exists appears 7 3 7 2 Search from the Menu 1 Select EDIT under the menu in the UNIVERSAL SPECIFIED INPUT OUTPUT win...

Страница 110: ...s 7 13 2 Select SEARCH RELAY SIGNAL NO Numeric values can now be entered 3 Enter the relay number to be searched Type the relay number in the number input line 4 Press ENTER to start the search The pa...

Страница 111: ...irect modification on the UNIVERSAL SPECIFIED INPUT OUTPUT window Modification from the menu 7 3 8 1 Direct Modification on the Universal Specified Input Output Window 1 Move the cursor to the signal...

Страница 112: ...nu 1 Move the cursor to the signal name to be modified in the UNIVERSAL SPECIFIED INPUT OUTPUT window 2 Select EDIT under the menu The pull down menu appears 3 Select RENAME The window for character i...

Страница 113: ...he main power supply has been ON 2 SERVO POWER TIME Displays the cumulative time that the servo power supply has been ON 3 PLAYBACK TIME Displays the cumulative time during which playback was exe cute...

Страница 114: ...e selection window for the system monitoring time display the servo power time playback time moving time and each application operating time by each control group are individually displayed NOTE The t...

Страница 115: ...the individual windows 1 Select the time to be cleared The confirmation dialog box appears 2 Select YES The cumulative time value at the cursor line is reset to 0 and a new time measurement begins SUP...

Страница 116: ...YSTEM window the USER ALARM USER window and the OFF LINE ALARM window Each window shows the alarm code and the date and time 1 Select SYSTEM INFO under the main menu 2 Select ALARM HISTORY The alarm h...

Страница 117: ...minor alarms and the user alarms system and user can be cleared 1 Display the alarm history window to be cleared 2 Select DATA under the menu The pull down menu CLEAR HISTORY appears 3 Select CLEAR H...

Страница 118: ...main menu 2 Select I O MSG HISTORY The I O MESSAGE HISTORY window appears Press SELECT and numeric values can now be entered Input the history number and press ENTER The search for the input history n...

Страница 119: ...lowing operation to clear the I O message history 1 Select DATA under the menu 2 Select CLEAR HISTORY The confirmation dialog box appears 3 Select YES The displayed I O message history is cleared NOTE...

Страница 120: ...n of the manipulator when power was turned OFF the last time the current position of the manipulator when power was later turned ON and the amount of difference between the two positions When alarm 41...

Страница 121: ...Window 1 Select ROBOT under the main menu 2 Select CURRENT POSITION under the sub menu The CURRENT POSITION window appears 3 Select the types of coordinates to be displayed The pull down menu appears...

Страница 122: ...ack speed actual speed of each axis TORQUE SPEC Torque reference of each axis MAX TORQUE Keeps the maximum value of the torque reference of each axis 0 when the maximum torque is cleared or the contro...

Страница 123: ...1 Set the security mode to the management mode 2 Select ROBOT under the main menu 3 Select SERVO MONITOR The SERVO MONITOR window appears 4 Select DISPLAY under the menu The pull down menu appears MON...

Страница 124: ...Diagnosis 7 9 Servo Monitoring 7 27 5 Select MONITOR ITEM 1 or 2 and view the sub menu choices by the cursor key The sub menu choices appear 6 Select a menu The type of monitor related information is...

Страница 125: ...aring Maximum Torque Data The data for the maximum torque can be cleared when the maximum torque related information is being displayed 1 Select DATA under the menu The clear max torque window appears...

Страница 126: ...lse is within the range when the servo is turned off from the turned on status Checking the drop value of the pulse is not performed when the robot is operating The DX200 checks the value when turn on...

Страница 127: ...shown as SERVO ON on the screen the position value of the manipulator where the servo is turned on shown as SERVO OFF on the screen and the difference value from these positions above are displayed in...

Страница 128: ...e Number Clear the number by following operation 1 Occurring times of the each axis Move the cursor over the axis to be deleted and press SELECT The number of occurrence times is deleted 2 Occurring t...

Страница 129: ...m Then turn ON the main power supply again 1 to 3 Level 1 to 3 Major alarm It is not possible to reset by RESET under the ALARM win dow or the system input signal Alarm reset Turn OFF the main power s...

Страница 130: ...change mode change alarm reset and emergency stop If the window is changed to another window during alarm occurrence the ALARM window can be shown again by selecting SYSTEM INFO under the main menu an...

Страница 131: ...coordinate data The coordinates where the alarm occurred are highlighted 123 data The data for which the alarm occurred is highlighted Control group data The control group where the alarm occurred is...

Страница 132: ...job TASK 1 Sub task1 job SUB1 TASK 2 Sub task2 job SUB2 TASK 3 Sub task3 job SUB3 TASK 4 Sub task4 job SUB4 TASK 5 Sub task5 job SUB5 TASK 6 Sub task6 job SUB6 TASK 7 Sub task7 job SUB7 TASK 8 Sub ta...

Страница 133: ...r when an alarm occurs 8 3 1 Parameter S2C406 Alarm Details Direct Display 0 Invalid 1 Valid 8 3 2 Display of Alarm Detail Window Page Displays the page number of the alarm whose detail window is curr...

Страница 134: ...ress this to right left ward to alternate the cause and the measure Cause Displays the cause of an alarm Measure Displays the recovery method from the alarming state Reset button Press this button to...

Страница 135: ...ot return to this window as above when direct display setting is set Press Left button on the window Press left Cursor key Press Right button on the window Press right Cursor key PAGE button RESET but...

Страница 136: ...trol circuit board JANCD YIF for any remedies consult YASKAWA representative To handle the JANCD YIF personnel must be appropriately skilled in maintenance mode operation JANCD YIF backs up very impor...

Страница 137: ...ntent of the error then release the error To release the error perform either of the following operations Press CANCEL on programming pendant Input alarm error reset signal system input When two or mo...

Страница 138: ...registered user coordinates basic 3 points ORG XX XY 70 Program and current tool different The tool number registered with teaching position data does not match the tool number selected at the progra...

Страница 139: ...not be measured Time could not be measured for TRT function 420 Incorrect number of taught points The number of the taught points for tool calibration is incorrect 430 Register start reserved JOB 460...

Страница 140: ...his name cannot delete The name cannot be deleted while alias function is valid 760 Error in start condition set 770 During robot or station operation 800 The gun of designation is not connected 801 T...

Страница 141: ...value for the time is too big 1070 Enter an ID number in 4 8 figures 1080 Negative value can t be set 1090 Enter correct value START END signal no 1130 Cannot register variable name in this job any m...

Страница 142: ...mit Z coordinate 11 Approach warning buzzer buzzer occurring distance 12 Approach warning buzzer universal output number 13 Tool angle monitor reference angle 14 Tool angle monitor limit angle 16 Tool...

Страница 143: ...e number 2 Inequality of the neighboring lines in the initial and terminal node 3 There is the same point at the specified vertex 4 Lack of the setting vertex number 5 The setting range lines are inte...

Страница 144: ...function is temporally disabled 1192 Robot range limit function is temporally disabled 1194 Tool range limit function is temporally disable 1195 The tool No must be the same as the registered tool No...

Страница 145: ...20 Cannot insert alter delete with servo off 2150 Inserting is not possible from this point 2160 Cannot modify or delete this position 2170 Press INSERT to record same step as previous step 2180 Canno...

Страница 146: ...aster 4 5 Sub master 5 6 Sub master 6 7 Sub master 7 8 Sub master 8 2300 Cannot teach JOB without group axis specification 2310 Same label exists XXX Line no 2340 Editing data not found 2360 Cannot cr...

Страница 147: ...step does not contain speed 2580 The step dose not contain PL CONT 2590 Soft limit range over 2600 Cannot teach position in concurrent JOB 2610 Wrong JOB kind 2620 Cannot correct play speed in the JOB...

Страница 148: ...ion file pulse and stroke are not properly defined 2872 Torque value and pressure value are not set correctly The gun condition file torque and pressure are not properly defined 2880 This group name c...

Страница 149: ...mission error with the media 1 Framing error 2 Overrun error 3 Parity error 4 Data code error 5 Data read error 6 Data write error 7 Data time out 8 Serial I O error 9 Error other than described above...

Страница 150: ...ta NPOS is wrong for the format 2 Record on the user coordinate No USER is wrong for the format 3 Record on the tool No TOOL is wrong for the format 4 Record on the position data section is wrong for...

Страница 151: ...lement type tag uncompleted Tag ELEMENT 17 Macro JOB unregistered 18 Input format error 19 Data size over 20 MIN value over 21 MAX value over 22 Operation expression error 23 Job call argument setting...

Страница 152: ...lding condition STANDARD ENHANCED 3290 Serial port not defined 3300 Serial port being used 3310 Protocol being used 3340 Illegal number of multi layer data 3350 Not enough memory 3360 Invalid folder 3...

Страница 153: ...er the backup is completed 3560 Failed in sorting backup file 3570 Actuator data transmission error 3580 Under backup file access Operate after the access is completed 3581 Under backup file access Op...

Страница 154: ...R STR instructions XXX Line no 4080 Syntax error in CRT instructions XXX Line no 4090 Enter STR NOT at head of block Need STR NOT XXX Line no 4120 Concurrent I O memory is full Exceeds memory capacity...

Страница 155: ...Memory error UNIWIRE CONNECT DAT 8042 Memory error IP Network Configuration data 8050 Robot model is not registered 8051 Select model 8060 Cannot get UNIWIRE connection data 8070 DHCP is already set...

Страница 156: ...N Manual No RE CSO A046 8217 Cannot change setting Check the setting of spot high speed spec Invalid the settings of the high speed spot welding or re examine the control group configuration by referr...

Страница 157: ...system of the programming pendant becomes unauthorized 9 2 1 Message 9 2 1 1 Fatal Error This message is displayed when the fatal error occurs The message is Fatal application Error although the cont...

Страница 158: ...1 The window becomes inoperable 2 Press OK button to disappear the message box and it becomes operable Message Meaning syntax error There is an unauthorized part in internal processing description ex...

Страница 159: ...9 Error 9 2 Particular Error Message 9 23 9 2 1 3 Other Errors Other errors than mentioned above some can trigger the message box In these cases the tile of the box can be Ypp or YPPMain...

Страница 160: ...restart the system if the window becomes inoperable 9 2 2 3 Other Errors Most of the cases when an error occurs it is possible to keep the operation after pressing OK button to disappear the message b...

Страница 161: ...istent status is neglected the following data errors inconsistent status might occur in rare cases This Job data simplified restoration function checks the inconsistent status of the file and restore...

Страница 162: ...n WRONG DATA LOG screen corresponds to the following data 1 Job data 2 User coordinate data UFRAME 3 Robot calibration file RBCAL 4 Edit buffer CUTBUF 1 Detect data error ALARM screen appears 2 Press...

Страница 163: ...E Input password to switch the mode to Management mode 4 Press SETUP under main menu and select WRONG DATA LOG WRONG DATA LOG screen appears 5 Check the details of data inconsistency Check the error c...

Страница 164: ...estoration Function 10 2 Job Data Restoration 10 4 10 2 2 Job Data Restoration Method 10 2 2 1 In Case Same Position data is Chained 1 Press UTILITY to select RESTORE Press RESTORE to reset the overla...

Страница 165: ...If the indication doesn t change from OCCURRED ON to RESTORED ON refer to chapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up the system again After the restoration the system must...

Страница 166: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 6 WRONG DATA LOG screen appears 4 Check the position Check the position of two lines indicated in the screen...

Страница 167: ...a Restoration 10 7 10 2 2 2 InCase Not Registered Position data is Chained 1 Press UTILITY and select RESTORE Press RESTORE button to register the position of the file indicated in WRONG DATA LOG scre...

Страница 168: ...If the indication doesn t change from OCCURRED ON to RESTORED ON refer to chapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up the system again After the restoration the system mus...

Страница 169: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 9 WRONG DATA LOG appears 4 Register teaching position again Register the position data of the file in the screen again...

Страница 170: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 10 10 2 2 3 In Case Not Chained Position Data Exists 1 Press UTILITY and select RESTORE Press RESTORE to correct the chain...

Страница 171: ...CCURRED ON to REGISTERED ON If fail in the restoration If the indication doesn t change from OCCURRED ON to RESTORED ON refer tochapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up...

Страница 172: ...following procedure if failing in the restoration by Job data simplified restoration method 10 3 1 Rechecking Job Data 1 Select RE CHECK under UTILITY Press RE CHECK 2 Restoration is completed Procee...

Страница 173: ...following procedures if the position data cannot be deleted or re registered with the operation indicated above 1 Save Job data and User Coordinate file and Robot Calibration Delete the position data...

Страница 174: ...ollowing signal outputs the status of data inconsistency occurrence Parameter Meaning Setting value Initial value S2C303 Data inconsistency check specification 0 Valid 1 nvalid 0 S2C304 Inconsistency...

Страница 175: ...e this warning may result in electric shock Close the door as soon as the maintenance work such as LED check is completed Failure to observe this warning may result in electric shock WARNING Close the...

Страница 176: ...on the YCP21 circuit board show the statuses as in the following table LED0 KED1 Status OFF OFF The power is not turned ON ON OFF Searches the connecting device OFF BLINK Before the BIOS starts Searc...

Страница 177: ...dicator and battery alarm LED lamp are located on the robot I F circuit board JANCD YIF01 E See chapter 11 3 7 SEG LED Indicator for details displayed by the 7 segment LED indicator The battery alarm...

Страница 178: ...ght after applying the power All 7 SEG indicators light up 8 light up During the start up process Counts up from O toward d After starting up normally d blink every one second Status DX200 YIF01 YCP02...

Страница 179: ...A B Sends the start up request of on line system C The on line system has started Starts up the initialization task D Processes the DX200 setup completion Servo ON enabled E Alarm occurs at the DX200...

Страница 180: ...Overflow 0005 Out of BOUND 0006 Invalid operation code 0007 Device disabled 0008 Double fault 0009 Coprocessor segment overrun 000A Invalid TSS 000B Segment absence 000C Stack segment fault 000D Gener...

Страница 181: ...1000 Instruction conversion error exception 1100 Data load conversion error exception 1200 Data store conversion error exception 1300 Instruction breakpoint exception 1400 System management interrupt...

Страница 182: ...B00 Undefined exception 2C00 Undefined exception 2D00 Undefined exception 2E00 Undefined exception 2F00 Undefined exception 3010 Receiving data size error 3020 Receiving data sum error 3030 Receiving...

Страница 183: ...p During the start up process Normal status D22 D23 D40 green light up Lighting the LED changes according to the activation process Detected error D48 red blink Normal status D2 D7 green blink Lightin...

Страница 184: ...flash failure the existing system program needs to be written into the new one This function enables saving the existing system program to write it into the new one from the DX200 for the case like th...

Страница 185: ...the following procedures 1 Connect the compact flash to a PC 2 Use Explorer etc to delete all the data in the compact flash 3 Remove the compact flash from the PC and insert it to the compact flash sl...

Страница 186: ...The confirmation dialog box appears 6 Select YES Program upload starts When the message Program uploading Don t turn the power off on the human interface display area disappears uploading is completed...

Страница 187: ...d the 7SEG LEDs of the interface board YIF01 remain lit Nothing is changed regarding the conditions above after YCP21 is replaced For the conditions above perform the following 12 3 2 Preparation of C...

Страница 188: ...g the System Program Write the system program as shown below 1 Turn ON the DX200 while pressing down the INTERLOCK 8 SELECT The upgrade tool starts 2 Select Software Upgrade Start upgrade When the mes...

Страница 189: ...EX MEMORY under the main menu CAUTION Before operation please understand well that the data in the DX200 is replaced with the batch data in the compact flash when loading the batch data Check that the...

Страница 190: ...ure 2 Loading the Batch Data 12 7 The sub menu appears 4 Select LOAD The load window appears 5 Select CMOS The confirmation dialog box appears 6 Select YES Loading starts and internal data of the DX20...

Страница 191: ...ber write the data as shown below 1 Turn ON the DX200 while pressing down the MAIN MENU The maintenance mode starts 2 Set the security mode to the one time manage mode 3 Select EX MEMORY under the mai...

Страница 192: ...Select YES or NO The confirmation dialog box for execution appears 7 Select YES Internal data of the DX200 is updated by CMOS BIN file in the compact flash When the message Loading system data Don t t...

Страница 193: ...and thus our standard recommended compact flashes are unavailable 12 5 2 Program Upload Save the system program of the DX200 into the compact flash following the procedures mentioned in chapter 12 2 P...

Страница 194: ...urn ON and OFF the power of DX200 controller When the condition doesn t change even after turning ON and OFF the DX200 follow the steps below WARNING To check the LED display of each unit open the doo...

Страница 195: ...upply is not turned OFF by the external REMOTE signal Make sure that the following connectors are connected properly and there is no wiring error disconnection 1 YPU CN601 CN603 CN610 CN612 2 YPS CN15...

Страница 196: ...circuit board are melt The JANCD YSF22 E circuit board is out of order YSF22 circuit board failure The D15 POWER green of JANCD YSF22 E circuit board is out of order Replace the JANCD YSF22 E circuit...

Страница 197: ...CPU rack backboard refer to 10 Both LEDs LED1 LED2 of YCP21 are ON The YCP21 malfunctions YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove all the circuit b...

Страница 198: ...roperly from the CF card in the YCP21 circuit board or an invalid value is specified CF card inserted into YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove...

Страница 199: ...of order YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove all the circuit boards installed in the CPU rack and reinstall them If the error occurs again tho...

Страница 200: ...lt Gateway Also confirm that Specify an IP address is ticked Data failure The file stored in the programming pendant is not in the specified area Perform chapter3 Programming Pendant Setup of the DX20...

Страница 201: ...error occurs again remove all the circuit boards installed in CPU rack and reinstall them 3 If the error occurs again though reinstall them replace the YIF circuit board After replacing the board load...

Страница 202: ...cables and connectors 1 The looseness of the programming pendant connector and confirmation by touch 2 The cable between the YCP21 circuit board CN105 and the programming pendant 3 The Ethernet cable...

Страница 203: ...e the error occurs or the CMOSBK BIN file saved in the automatic backup function in the maintenance mode refer to 4 Fault SERVO JL101 Hardware Error Initialization of JL101 incorporated in the robot I...

Страница 204: ...error occurs again replace the CF card of YCP21 circuit board After replacing it load the CMOS BIN file saved before the error occurs or CMOSBK BIN file saved in the automatic backup function in the m...

Страница 205: ...ndant failure Turn the power OFF then back ON If the error occurs again replace the programming pendant P A communication error has occurred between the YCP21 circuit board and the programming pendant...

Страница 206: ...ccurs again though reinstall them replace the YIF circuit board After replacing the board load the CMOS BIN file saved before the error occurs or the CMOSBK BIN file saved in the automatic backup func...

Страница 207: ...t board 3 Install the new CompactFlash into the YCP21 circuit board 4 Load the backup data When load the CMOS BIN file to restore refer to chapter 9 2 2 CMOS BIN Load of the DX200 INSTRUCTIONS When lo...

Страница 208: ...rd Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs aga...

Страница 209: ...etting error 1 Check the following settings Optional board setting in maintenance mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserti...

Страница 210: ...rm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP2...

Страница 211: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 23 No response was sent from the optional board 4 when the control power tur...

Страница 212: ...F then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 213: ...k ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If t...

Страница 214: ...etting error 1 Check the following settings Optional board setting in maintenance mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserti...

Страница 215: ...the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the...

Страница 216: ...ode and then contact your Yaskawa representative about occurrence status operating procedure 51 No response was sent from the servo board 2 when the control power turned ON Setting error 1 Check the f...

Страница 217: ...nnection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 boar...

Страница 218: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Страница 219: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Страница 220: ...ower OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 51...

Страница 221: ...replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the unit to be safe YIF01 board...

Страница 222: ...board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Страница 223: ...rom the functional safety board 3 when the controller power is turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The YSF25 board 3 rotary switch setting...

Страница 224: ...gain check the connection and insertion of the following connector CN509 cable of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI co...

Страница 225: ...the YSF25 board Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before...

Страница 226: ...IF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in mai...

Страница 227: ...rom the functional safety board 8 when the controller power is turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The YSF25 board 8 rotary switch setting...

Страница 228: ...umber SV 1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 Th...

Страница 229: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Страница 230: ...rs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again sa...

Страница 231: ...rocedure 54 The communications CPU for the servo board 5 detected an error when the control power turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The...

Страница 232: ...ck the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of Y...

Страница 233: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Страница 234: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Страница 235: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 21 The system program of optional board 2 is damaged Software operation...

Страница 236: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 24 The system program of optional board 5 is damaged Software operation...

Страница 237: ...ain save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 27 The system program of optional board 8 is damaged Software operati...

Страница 238: ...tive about occurrence status operating procedure 51 The system program of servo board 2 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save...

Страница 239: ...e board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 54 The system program...

Страница 240: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure EAXA21 board failure 1 Turn the power OFF then...

Страница 241: ...oard 2 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abo...

Страница 242: ...e board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 64 The system program...

Страница 243: ...oard 7 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abo...

Страница 244: ...the board to be safe YSF21 board 1 An error was detected in communications with the I O module board connected with 1st serial bus when the control power turned ON Setting error 1 Check the following...

Страница 245: ...odule for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M co...

Страница 246: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON...

Страница 247: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 An error was detected in communications with the I O module board connected with 5t...

Страница 248: ...onnection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O module of...

Страница 249: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 250: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 An error was detected in communications with the I O module board connected with 9t...

Страница 251: ...module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M c...

Страница 252: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 253: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 An error was detected in communications with the I O module board connected with 13...

Страница 254: ...module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M c...

Страница 255: ...ard Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the...

Страница 256: ...ler Download the project file When used as IO device Assignment of IP address and device name Factory reset before performing the assignment other If the alarm occurs again save the CMOS BIN in mainte...

Страница 257: ...contact your Yaskawa representative about occurrence status operating procedure 18 An error was detected in communications with the I O module board connected with 3rd PCI when the control power turne...

Страница 258: ...contact your Yaskawa representative about occurrence status operating procedure 19 An error was detected in communications with the I O module board connected with 4th PCI when the control power turne...

Страница 259: ...t other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0100 COMMUNICATION ERROR EAXA 1 1 The e...

Страница 260: ...ations Counter value received from EAXA21 board is off by one cycle Setting error 1 Check the following settings Control group settings in maintenance mode The EAXA21 board rotary switch setting 0 of...

Страница 261: ...setting 1 of the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 262: ...f the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 263: ...setting 2 of the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 264: ...f the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 265: ...setting 3 of the corresponding node number SV 4 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 266: ...f the corresponding node number SV 4 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 267: ...setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 268: ...f the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 269: ...setting 5 of the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 270: ...f the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 271: ...setting 6 of the corresponding node number SV 7 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 272: ...f the corresponding node number SV 7 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 273: ...setting 7 of the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Страница 274: ...f the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Страница 275: ...e board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alar...

Страница 276: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Страница 277: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Страница 278: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Страница 279: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Страница 280: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Страница 281: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Страница 282: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Страница 283: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Страница 284: ...before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then conta...

Страница 285: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Страница 286: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Страница 287: ...F01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the...

Страница 288: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred 0280 MEMORY ERROR EX IO ALLOC FILE Software operation error occurred 1 Turn the power OFF then back ON 2 If the alar...

Страница 289: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Axis related parameter error Setting error 1 Check the following set...

Страница 290: ...e 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the fa...

Страница 291: ...and then load the CMOS BIN saved before alarm occurred YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the b...

Страница 292: ...settings in maintenance mode YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace th...

Страница 293: ...failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP21 board YIF01 board failure 1 Turn the powe...

Страница 294: ...s the same as the module set at the time of system configuration This alarm occurs if the DX200 detects an error in the verification process Setting error 1 Check the following settings The YIO board...

Страница 295: ...ttings in maintenance mode Please refer to the manual of each IO module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connec...

Страница 296: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 297: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The I O module connected to the serial bus 5 is different from the f...

Страница 298: ...etails of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications ca...

Страница 299: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 300: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 The I O module connected to the serial bus 9 is different from the f...

Страница 301: ...details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications c...

Страница 302: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 303: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 The I O module connected to the serial bus 13 is different from the...

Страница 304: ...details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications c...

Страница 305: ...board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace t...

Страница 306: ...number in which each PCI board is mounted I O module settings in maintenance mode Please refer to the manual of each IO module for the details of the setting Connection failure 1 Turn the power OFF th...

Страница 307: ...board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintena...

Страница 308: ...ard Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenanc...

Страница 309: ...F01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence sta...

Страница 310: ...ccurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again...

Страница 311: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the f...

Страница 312: ...ailure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from t...

Страница 313: ...d Save the CMOS BIN before replace the board to be safe YSF21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before r...

Страница 314: ...oard rotary switch setting 1 of the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following...

Страница 315: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Страница 316: ...ard rotary switch setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following c...

Страница 317: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Страница 318: ...oard rotary switch setting 7 of the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following...

Страница 319: ...failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back O...

Страница 320: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 62 An error occurred during the parameter file trans...

Страница 321: ...able of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI connector of YIF01board The cable of YIF01 board connector CN113 YSF25 board...

Страница 322: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 65 An error occurred during the parameter file trans...

Страница 323: ...able of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI connector of YIF01board The cable of YIF01 board connector CN113 YSF25 board...

Страница 324: ...then contact your Yaskawa representative about occurrence status operating procedure 0410 MODE CHANGE ERROR 30 An error occurred during startup sequence processing with the YSF21 board and the system...

Страница 325: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Страница 326: ...intenance mode The EAXA21 board rotary switch setting 2 of the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Страница 327: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Страница 328: ...intenance mode The EAXA21 board rotary switch setting 5 of the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Страница 329: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Страница 330: ...1 rotary switch setting 0 The EAXA21 board rotary switch setting 0 of the corresponding node number SV 1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the conn...

Страница 331: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back...

Страница 332: ...d then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operatin...

Страница 333: ...rotary switch setting 4 The EAXA21 board rotary switch setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the conne...

Страница 334: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back...

Страница 335: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 67 An error occurred during startup sequence processing with the CPU of 8th...

Страница 336: ...Save the CMOS BIN before replace the board to be safe XFB01B board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before r...

Страница 337: ...curs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0500 SEGMENT PROC NOT READY Setting error 1 Check the followin...

Страница 338: ...board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF...

Страница 339: ...before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then bac...

Страница 340: ...cedure 54 5th servo board s interface version is not corresponding to YCP21 YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN...

Страница 341: ...board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintena...

Страница 342: ...the functional safety board connected to the 3rd servo board is unmatched Software error 1 Turn the power OFF then back ON 2 If the alarm occurs again check the YSF25 board version and then consult yo...

Страница 343: ...alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 67 The software version of the functional safety board...

Страница 344: ...e MEDAR function other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0601 MEDAR DIAGNOSIS ERR...

Страница 345: ...error Refer to the instruction manual for the MEDAR function other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Страница 346: ...en contact your Yaskawa representative about occurrence status operating procedure 0710 LADDER INITIALIZE ERROR Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the...

Страница 347: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 An error was found in the register No specification Data error 1 Turn the power OFF the...

Страница 348: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Output register is used redundantly Data error 1 Turn the power OFF then back ON 2 If the alarm occu...

Страница 349: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Unconnected relay exists Data error 1 Turn the power OFF then back ON 2 If the alarm occurs aga...

Страница 350: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The AND STR instructions are overused Data error 1 Turn the power OFF then back ON 2 If the alarm occ...

Страница 351: ...en contact your Yaskawa representative about occurrence status operating procedure 10 The head of the block starts with an instruction other than the STR instruction Data error 1 Turn the power OFF th...

Страница 352: ...d then contact your Yaskawa representative about occurrence status operating procedure 12 The last instruction is not the END instruction Data error 1 Turn the power OFF then back ON 2 If the alarm oc...

Страница 353: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 An error was found in the GOUT instruction Data error 1 Turn the power OFF then back ON 2 If the a...

Страница 354: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 16 The constant value is incorrect Data error 1 Turn the power OFF then back ON 2 If the alarm occurs...

Страница 355: ...and then contact your Yaskawa representative about occurrence status operating procedure 18 The number of operation instructions exceed the permissible value Data error 1 Turn the power OFF then back...

Страница 356: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 20 A syntax error was found in the JMP LABEL instructions Data error 1 Turn the power OFF then...

Страница 357: ...tative about occurrence status operating procedure 0730 COMMUNICATION ERROR SKS SERIAL 0 Welder power serial I F task cannot be created YCP21 board failure 1 Turn the power OFF then back ON 2 If the a...

Страница 358: ...rect values are set for the number of the receiving bytes per frame with the welder power Setting error 1 Check the following setting The number of the receiving bytes for Welder power serial communic...

Страница 359: ...CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Страница 360: ...CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF...

Страница 361: ...e the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the powe...

Страница 362: ...he TOYOPUC exceeds the R register limit Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs...

Страница 363: ...ion data Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Страница 364: ...XYZ of allocation configuration Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Страница 365: ...awa representative about occurrence status operating procedure 20 An error was found in the specified number of registers which are used by the system data EXECUTE PROGRAM INFO of allocation configura...

Страница 366: ...again check the connection and insertion of the following connector The PCI connector of the TOYOPUC board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Страница 367: ...current I O exceeds the M register limit Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occur...

Страница 368: ...our Yaskawa representative about occurrence status operating procedure 42 In the output side setting of allocation configuration data some of the M registers of concurrent I O are specified redundantl...

Страница 369: ...hen contact your Yaskawa representative about occurrence status operating procedure 0900 WATCHDOG TIMER ERROR YIF01 board A Watchdog timeout was detected in the YIF01 board YCP21 board failure 1 Turn...

Страница 370: ...nance mode YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board f...

Страница 371: ...gain replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Страница 372: ...gain replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Страница 373: ...ard YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then rem...

Страница 374: ...rd to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe...

Страница 375: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0912 CPU ERROR YCP02 2 An error was detected in the CPU Setting error 1 Check the followi...

Страница 376: ...nance mode YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board f...

Страница 377: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Страница 378: ...OS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0919 CPU ERROR SF21 0 YSF21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 379: ...currence status operating procedure 0931 CPU HANG UP ERROR YCP02 1 An error was detected in the CPU Setting error 1 Check the following settings Optional board in maintenance mode YCP02 board failure...

Страница 380: ...operating procedure other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0933 CPU HANG UP ERRO...

Страница 381: ...ration error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating...

Страница 382: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Страница 383: ...ck ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occ...

Страница 384: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Страница 385: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Страница 386: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Страница 387: ...A Watchdog timeout was detected in the EAXA 8 board EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the...

Страница 388: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Страница 389: ...and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 board connec...

Страница 390: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Страница 391: ...and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 board connec...

Страница 392: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Страница 393: ...CPU1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following connector CN509 cable of EAXA21 board The cable of EAXA21 boa...

Страница 394: ...F25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe EAXA21 board failure 1 Turn the power OFF...

Страница 395: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 396: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 397: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 398: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 399: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 400: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the a...

Страница 401: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 402: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 403: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 404: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 405: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 406: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Страница 407: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Страница 408: ...board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then...

Страница 409: ...tive about occurrence status operating procedure 0981 WATCHDOG TIMER ERROR YSF25 2 A Watchdog timeout was detected in the functional safety board 2 YSF25 board failure 1 Turn the power OFF then back O...

Страница 410: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved bef...

Страница 411: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Страница 412: ...o be safe EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board...

Страница 413: ...then contact your Yaskawa representative about occurrence status operating procedure 0990 SYSTEM ERROR YCP21 1 YCP21board detect the Controller power off signal Power lost signal of YIF01 board when...

Страница 414: ...urn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before...

Страница 415: ...ailure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from t...

Страница 416: ...ion YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then loa...

Страница 417: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN...

Страница 418: ...ccurred YPS unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS unit Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save t...

Страница 419: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Страница 420: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Страница 421: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Страница 422: ...re replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON...

Страница 423: ...lure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in m...

Страница 424: ...he power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mo...

Страница 425: ...SRDY signal did not turn ON after the ERASE command was written EEPROM ERASE error EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the...

Страница 426: ...1 Num of the Application files on the YCP21 CF is over the limit Setting error Delete unnecessary application files out by MotoPlus menu in the maintenance mode in order not to exceed the file number...

Страница 427: ...resentative about occurrence status operating procedure 6 Load failure The application cannot be loaded since the memory program area static variable area that the MotoPlus application requires exceed...

Страница 428: ...f optional functions the YCP21 board Main CPU board doesn t have enough memory to run MotoPlus application If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Страница 429: ...ce mode and then load the parameter file saved in the external memory device YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN...

Страница 430: ...Yaskawa representative about occurrence status operating procedure 5 S1D S2D S3D S4D parameter error Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate...

Страница 431: ...N before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BI...

Страница 432: ...nce mode and then load the parameter file saved in the external memory device YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BI...

Страница 433: ...skawa representative about occurrence status operating procedure 13 SVPxG parameter error Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate parameter...

Страница 434: ...OS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CM...

Страница 435: ...occurrence status operating procedure 2 Tool file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data s...

Страница 436: ...al memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Home position correcti...

Страница 437: ...ce condition data file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory...

Страница 438: ...nal memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 26 COMARC data file Dat...

Страница 439: ...layer index file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device...

Страница 440: ...y device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 36 Servo float condition file Da...

Страница 441: ...Gun pressure file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory devi...

Страница 442: ...external memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 45 Form cut file...

Страница 443: ...tion condition file spray Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memo...

Страница 444: ...external memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 55 Painting syste...

Страница 445: ...nt filling file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device...

Страница 446: ...memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 64 Conveyor condition auxil...

Страница 447: ...e file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device other If...

Страница 448: ...ace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board Software ope...

Страница 449: ...control section cannot receive the position data of when the power supply was turned OFF EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Sa...

Страница 450: ...n error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proc...

Страница 451: ...oard to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board Software operation error occurred 1 Turn the power OFF then back ON 2...

Страница 452: ...ure 1104 SYSTEM ERROR CIO Sub Code 1000_0000 I O module setting error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserting state of the f...

Страница 453: ...again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN 15 An error occurred in the encoder power supply control process...

Страница 454: ...on monitoring function cannot be applied for the manipulator type specified in the RC parameter Software operation error occurred 1 Check the parameter setting value If S1CxG170 is set to the number o...

Страница 455: ...ting procedure 52 An error occurred when gun control command is executed EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN b...

Страница 456: ...m occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 103 The sequence was untimely executed in the general purpose 2ms process although it was not the executio...

Страница 457: ...f the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 108 The sequence was untimely executed in the servo communications CERF receiving process althou...

Страница 458: ...N 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 113 The sequence was untimely executed in the segment_OPT2 process although it was not the...

Страница 459: ...ime set on the scheduling table Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Страница 460: ...tatus operating procedure EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 130 The segm...

Страница 461: ...e power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 200 The notch filter...

Страница 462: ...ck ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1002 The check item number of SVM param...

Страница 463: ...ation is sent from the converter Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN507...

Страница 464: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4006 Execution of motion command did not complete within a certain time period Software operation err...

Страница 465: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4014 Execution of motion command did not complete within a certain time period Software operation err...

Страница 466: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4022 Execution of motion command did not complete within a certain time period Software operation err...

Страница 467: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4030 Execution of motion command did not complete within a certain time period Software operation err...

Страница 468: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4038 Execution of motion command did not complete within a certain time period Software operation err...

Страница 469: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4046 Execution of motion command did not complete within a certain time period Software operation err...

Страница 470: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4054 Execution of motion command did not complete within a certain time period Software operation err...

Страница 471: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4062 Execution of motion command did not complete within a certain time period Software operation err...

Страница 472: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4070 Execution of motion command did not complete within a certain time period Software operation err...

Страница 473: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4078 Execution of motion command did not complete within a certain time period Software operation err...

Страница 474: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4086 Execution of motion command did not complete within a certain time period Software operation err...

Страница 475: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4094 Execution of motion command did not complete within a certain time period Software operation err...

Страница 476: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4102 Execution of motion command did not complete within a certain time period Software operation err...

Страница 477: ...did not complete within a certain time period Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact you...

Страница 478: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4119 Execution of motion command did not complete within a certain time period Software operation err...

Страница 479: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4127 Execution of motion command did not complete within a certain time period Software operation err...

Страница 480: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4135 Execution of motion command did not complete within a certain time period Software operation err...

Страница 481: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4143 Execution of motion command did not complete within a certain time period Software operation err...

Страница 482: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4151 Execution of motion command did not complete within a certain time period Software operation err...

Страница 483: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4159 Execution of motion command did not complete...

Страница 484: ...and then contact your Yaskawa representative about occurrence status operating procedure 7107 The override ratio is invalid Software operation error occurred 1 Turn the power OFF then back ON 2 If the...

Страница 485: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7206 Interpolation cycle is shorter than the set value Software operation error occurred 1 Turn the p...

Страница 486: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7405 Buffer related area for category 1 has not completed initialization Software operation error occ...

Страница 487: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1109 SYSTEM ERROR CONVEYOR Software operation error occurred 1 Turn th...

Страница 488: ...ved CMOS BIN file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1220 LAN COMMUNICATION...

Страница 489: ...wa representative about occurrence status operating procedure 31 Incorrect setting of the IP address of the SNTP server which is used in the Ethernet function of the SNTP Setting error 1 Check the fol...

Страница 490: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 73 Incorrect setting of the DHCP parameter which is used in the Ethernet function of the DNS Setting err...

Страница 491: ...process of the Ethernet function Setting error 1 Check the following settings IP address setting of network in maintenance mode Software operation error occurred 1 Turn the power OFF then back ON 2 I...

Страница 492: ...and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board 5 An error occurred in the host name setting process of the Ethernet function Setting error 1 Check the follow...

Страница 493: ...ocess of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Страница 494: ...ower OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 bo...

Страница 495: ...ction Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Страница 496: ...ings The DHCP server operation The network status YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board t...

Страница 497: ...nd then contact your Yaskawa representative about occurrence status operating procedure 67 An error occurred in the SNTP server address acquisition process in the DHCP of the Ethernet function Setting...

Страница 498: ...eplace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maint...

Страница 499: ...setting error occurred in the DNS resolver setting of the Ethernet function Setting error 1 Check the following settings The domain name The DNS related settings The DHCP server operation The network...

Страница 500: ...YCP21 board 81 An error occurred in the initialization process other than basic library of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occ...

Страница 501: ...gain replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board 122...

Страница 502: ...occurrence status operating procedure 10 Processing of safety field bus was not completed to the default time YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace...

Страница 503: ...he error was detected by the CIP Safety stack CH2 Subcode shows the error part of software YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board oth...

Страница 504: ...m occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN other If the alarm occurs again save the CMOS BIN in mai...

Страница 505: ...of the YPS21 unit If any of the following red LED indications 5V or 24V FAN OHT has lighten up replace the YPS21 unit EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Страница 506: ...ata consistency error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN11...

Страница 507: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1304 EX AXIS BOARD NOT INSTALLED Setting error 1 Check the following settings Check the parameter...

Страница 508: ...Turn the power OFF then back ON 2 If the alarm occurs again replace the amplifier EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the C...

Страница 509: ...converter selected at configuration and the converter that is actually mounted Reference parameter after SVCxB040 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again chec...

Страница 510: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 1312 ID ERROR CONVERTER Sub Code Signifies the converter in which the alarm occurred Module failure con...

Страница 511: ...error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proced...

Страница 512: ...t axis Cable between encoders EAXA21 CN508 External axis Cable between encoders EAXB21 CN0534 535 536 Module failure encoder 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the e...

Страница 513: ...ore turning the servo power OFF change the manipulator posture so that any axes won t drop when the servo power is turned ON 3 If the alarm occurs again in combination with encoder backup error replac...

Страница 514: ...de and then contact your Yaskawa representative about occurrence status operating procedure 1329 DEFECTIVE SERIAL ENCODER COMMAND Sub Code Signifies the axis in which the alarm occurred Connection fai...

Страница 515: ...SV External axis servo pack CN591 592 Primary power failure Check if the primary power supply voltage does not drop Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs aga...

Страница 516: ...xternal axis Cable between encoders EAXB21 CN0534 535 536 Noise interference Check the following settings Check the grounding condition of Manipulator Install a ferrite core to the motor power line ot...

Страница 517: ...the connection and insertion of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN551 553 EX1SV External axis servo pack CN591 592 Module failure converter 1 Turn t...

Страница 518: ...N551 553 EX1SV External axis servo pack CN591 592 Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the converter EAXA21 board failure 1 Turn the power OFF...

Страница 519: ...ce the converter EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm oc...

Страница 520: ...ace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 202 Command time...

Страница 521: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 204 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Страница 522: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 206 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Страница 523: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 302 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Страница 524: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 304 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Страница 525: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 306 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Страница 526: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 402 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Страница 527: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 404 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Страница 528: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 406 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Страница 529: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 502 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Страница 530: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 504 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Страница 531: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 506 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Страница 532: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 602 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Страница 533: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 604 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Страница 534: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 606 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Страница 535: ...matched signal 01 KMMA signal unmatched error 02 SVMAIN signal unmatched error 03 SVMAIN1 2 signal unmatched error 04 IORDY signal unmatched error 05 ONEN signal unmatched error 06 FUCUT signal unmatc...

Страница 536: ...ay 64 Error due to unmatched input signal for the OT recovery 65 Error due to unmatched input signal for the external WDT 66 Error due to unmatched 1FB input signal the brake release control signal E...

Страница 537: ...534 535 536 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors Robot axis Cable between encoders...

Страница 538: ...alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1356 SPECIFIED AXIS ERROR Setting error Check the job...

Страница 539: ...stained by water 1 External axis cables Power wire 2 Traveling axis cable Power wire 3 Power supply cable Robot axis external axis Power wire 4 Internal cables Robot axis external axis Power wire Mod...

Страница 540: ...r OFF then back ON 2 If the alarm occurs again replace the converter EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN befor...

Страница 541: ...occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN557 Cable between the regenerative resistors Module failu...

Страница 542: ...dule failure encoder Replace the cable of the conveyor encoder 1 or encoder other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occ...

Страница 543: ...tatus within the shift area other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1405 WORK ID...

Страница 544: ...rror occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedu...

Страница 545: ...06 BROKEN CONTACTOR FUSE SERVO I O Circuit board failure YPU unit 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replace the board to be sa...

Страница 546: ...n back ON 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 547: ...EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence s...

Страница 548: ...ack ON 2 If the alarm occurs again replace the amplifier Module failure motor 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the motor EAXA21 board failure 1 Turn the power OFF...

Страница 549: ...n the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the po...

Страница 550: ...he connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF...

Страница 551: ...connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25...

Страница 552: ...tact your Yaskawa representative about occurrence status operating procedure 5 CRC error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inser...

Страница 553: ...hen contact your Yaskawa representative about occurrence status operating procedure 7 YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the...

Страница 554: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1614 F SAFE ENCODER COMM ERR 2 Sub Code Signif...

Страница 555: ...alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa rep...

Страница 556: ...board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1623 F SAFE ENCODER COR...

Страница 557: ...contact your Yaskawa representative about occurrence status operating procedure 1627 F SAFE BOARD COMM ERROR SERVO Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again che...

Страница 558: ...hen contact your Yaskawa representative about occurrence status operating procedure 1635 F SAFE LOW VOLTAGE 1 Low voltage error detected in the 1 0V supply line YSF25 board failure 1 Turn the power OF...

Страница 559: ...etected in the 24 0V supply line YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other I...

Страница 560: ...BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure...

Страница 561: ...e 1640 F SAFE REAL TIME MONITOR ERROR YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe ot...

Страница 562: ...condition file 5000 Safety fieldbus output signal that is not available is set in condition file 6000 File valid condition data is abnormal Code _ Y _ _ indicates the type of condition file abnormalit...

Страница 563: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1646 F SAFE COMM SETTING ERROR Sub Code The rotary switch number recorded in the...

Страница 564: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure EAXA21 board failure 1 Turn the power OFF then back ON 2 If the error occurs...

Страница 565: ...replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about...

Страница 566: ...sentative about occurrence status operating procedure 1655 CONVERTER COMMAND ERROR SV Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in mainte...

Страница 567: ...enabled The encoders manufactured by Tamagawa Seiki Co Ltd cannot be used for the axis which the axis endless function was enabled Setting error Disable the corresponding axis endless function other I...

Страница 568: ...ction cannot be used for the axis which the deceleration stop function was enabled Setting error Check the JOB other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact yo...

Страница 569: ...ICRO PRG EXECUTE TIME OVER SV Sub Code Signifies the axis in which the alarm occurred EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save t...

Страница 570: ...contact your Yaskawa representative about occurrence status operating procedure 1669 GENERAL SERVO CMD CODE ERR SV EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again r...

Страница 571: ...occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Страница 572: ...askawa representative about occurrence status operating procedure 1679 EXTERNAL BRAKE FUSE BROWN SV Fuse failure Replace the YBK21 fuse YBK21 board failure 1 Turn the power OFF then back ON 2 If the a...

Страница 573: ...rm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1682 EXTERNAL BRAKE POWER ERROR SV Connection failure 1 T...

Страница 574: ...d then the torque was saturated Voltage failure Check if the primary power supply voltage is dropping other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskaw...

Страница 575: ...P FUNC DISABLE Setting error 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status op...

Страница 576: ...ase complete the setting of GUN ARM CONTROL as the following operations 1 start the system in maintenance mode 2 change the security to management mode 3 select SYSTEM SETUP OPTION FUNCTION GUN ARM CO...

Страница 577: ...Save the CMOS BIN before replace the board Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and the...

Страница 578: ...e board Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representativ...

Страница 579: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The parameter setting is incorrect Setting error In the control group setting window of maintenance...

Страница 580: ...us operating procedure 11 The CRC data which calculated do not accord with CRC data saved in a parameter Setting error If the alarm occurs again Select the following menu Start up maintenance mode Cha...

Страница 581: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board After...

Страница 582: ...e power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board After replacing t...

Страница 583: ...ccurs again replace the YSF21 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board Other If the alarm occurs again save the CMOS BIN in maint...

Страница 584: ...eck the touch of the MII cable between YSF21 board CN203 and YSF22 board CN250 CN251 YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YSF22 boa...

Страница 585: ...occurrence status operating procedure 201 CPU2 of YSF21 board did not detect a response from YSF22 board within a time limit Connection failure Check the connection of the MII cable between YSF21 boa...

Страница 586: ...us operating procedure 204 CPU2 of YSF21 board detected connection with CH1 of YSF22 board in start up process Connection failure Check the connection of the MII cable between YSF21 board and YSF22 bo...

Страница 587: ...and then contact your Yaskawa representative about occurrence status operating procedure 213 CPU2 of YSF21 detected bit failure in a communication IC with the I O board Connection failure 1 Turn the p...

Страница 588: ...kawa representative about occurrence status operating procedure 3 There was no response from Function Safety with in the time limit Connection failure Check the connection of the MII cable between YSF...

Страница 589: ...board and YSF22 board And check if a terminator is connected YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YSF25 board failure 1 Turn the po...

Страница 590: ...was no response from Function Safety board within the time limit Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following b...

Страница 591: ...tion and insertion of the following boards Check the connection of the MII cable between YSF21 board CN203 and YSF22 board CN250 CN251 YSF21 board failure 1 Turn the power OFF then back ON 2 If the al...

Страница 592: ...act your Yaskawa representative about occurrence status operating procedure 2 ROM diagnosis function of Machine Safety detected RAM area failure in start up process YSF21 board failure 1 Turn the powe...

Страница 593: ...act your Yaskawa representative about occurrence status operating procedure 1000 RAM diagnosis function detected a failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs a...

Страница 594: ...ccurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Sta...

Страница 595: ...re 1004 Stack diagnosis function of Machine Safety detected a failure in start up process YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Othe...

Страница 596: ...er OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurre...

Страница 597: ...ing procedure 108 CPU1 of YSF21 board detected an sequence monitoring failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the ala...

Страница 598: ...ace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 114 CPU1 of YSF21 boa...

Страница 599: ...erating procedure 202 CPU2 of YSF21 board detected an interruption monitoring failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If...

Страница 600: ...ace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 208 CPU2 of YSF21 boa...

Страница 601: ...eplace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 214 CPU2 of YSF21...

Страница 602: ...r in start up process YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Страница 603: ...tected an error of CPU1 YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode...

Страница 604: ...tact your Yaskawa representative about occurrence status operating procedure 1875 M SAF I O BOARD VOLTAGE ERROR subcode CPU1 1 CPU1 detected a 5V low voltage CPU1 2 CPU1 detected a 5V high voltage CPU...

Страница 605: ...SF21 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again r...

Страница 606: ...1 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again repl...

Страница 607: ...your Yaskawa representative about occurrence status operating procedure 1890 F SAFE M SAFETY COMM ERROR 1 Machine safety did not come by an online mode Connection failure 1 Turn the power OFF then bac...

Страница 608: ...d then contact your Yaskawa representative about occurrence status operating procedure 3 There was no response from machine safety board with in the time limit Connection failure 1 Turn the power OFF...

Страница 609: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Functional safety board detected CRC error Connection failure 1 Turn the power...

Страница 610: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Interrupt signal does not occur from the machine safety board Connection failure 1 Turn the power OFF...

Страница 611: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 9 Communication data error of Machine Safety was detected Running number don t change Connection failure...

Страница 612: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 11 Allocation requests of safety field bus signal is abnormal Connection failure 1 Turn the power OFF then...

Страница 613: ...r Yaskawa representative about occurrence status operating procedure 1891 F SAFE OUTPUT SIGNAL UNMATCH YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF...

Страница 614: ...H ERROR YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again...

Страница 615: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in mainten...

Страница 616: ...orong Chuan 04 02A New Tech Park Singapore 556741 Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA Electric Singapore PTE Ltd No7 Yongchang North Road Beijing E T Development Area China 100176 Phone 86 10...

Страница 617: ...nd retain for future reference This instruction consists of Volume 1 and Volume 2 MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL for each purpose DX200 MAINTENANC...

Страница 618: ...g this product The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product YASKAWA may modify this model without notice when nec...

Страница 619: ...n death or serious injury to personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially haz...

Страница 620: ...to use a lockout device to the safeguarding when going inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the...

Страница 621: ...processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pendant to the hook on the DX200...

Страница 622: ...s are trademarks registered trademarks or brand names for each company or corporation The indications of R and TM are omitted Equipment Manual Designation Programming Pendant Character Keys Symbol Key...

Страница 623: ...this warning may result in injury or damage to equipment Fig Location of Warning Labels WARNING Do not enter robot work area WARNING Moving parts may cause injury WARNING Label B WARNING Label A Inte...

Страница 624: ...D 2 11 3 Inspections 3 1 3 1 Regular Inspections 3 1 3 2 DX200 Inspections 3 2 3 2 1 Checking if the Doors are Firmly Closed 3 2 3 2 2 Checking for Gaps or Damage in the Sealed Construction Section 3...

Страница 625: ...ard 5 25 5 1 5 4 Brake Circuit Board 5 26 5 1 5 5 Major Axes Control Circuit Board 5 27 5 1 6 Interior Circulation Fan 5 28 5 1 6 1 Replacing the Interior Circulation Fan 5 28 5 1 6 2 Replacing the Ba...

Страница 626: ...ic Output Window 7 6 7 3 4 2 Specific Output Simple Window 7 6 7 3 5 RIN Input 7 7 7 3 5 1 RIN Input Window 7 7 7 3 6 Signal Number Search 7 8 7 3 6 1 Direct Search on the Universal Specified Input Ou...

Страница 627: ...7 29 7 10 1 Check the Robot Drop Tolerance 7 29 7 10 2 Display of the Drop Value Number Window 7 29 7 10 3 Display of the Drop Value Check Window 7 30 7 10 4 Clear the Times of the Drop Value Number 7...

Страница 628: ...tered Position data is Chained 10 7 10 2 2 3 In Case Not Chained Position Data Exists 10 10 10 3 If Fail in Simplified Restoration 10 12 10 3 1 Rechecking Job Data 10 12 10 3 2 If Data Inconsistency A...

Страница 629: ...ng the System Program 12 5 12 4 Restoration Procedure 2 Loading the Batch Data 12 6 12 4 1 When the Batch Data is CMOS BIN 12 6 12 4 2 When the Batch Data is CMOSBK BIN 12 8 12 5 In Case of the Compac...

Страница 630: ...the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurre...

Страница 631: ...oard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Страница 632: ...to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represent...

Страница 633: ...efore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 634: ...rd to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represe...

Страница 635: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Страница 636: ...board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa rep...

Страница 637: ...before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then conta...

Страница 638: ...replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Страница 639: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Страница 640: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Страница 641: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Страница 642: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Страница 643: ...fore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 644: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Страница 645: ...place the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about oc...

Страница 646: ...ore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact y...

Страница 647: ...to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Страница 648: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Страница 649: ...replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Страница 650: ...ore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact y...

Страница 651: ...e board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Страница 652: ...be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representativ...

Страница 653: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Страница 654: ...BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Страница 655: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Страница 656: ...e the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskaw...

Страница 657: ...afe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative ab...

Страница 658: ...d to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Страница 659: ...ve the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode...

Страница 660: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Страница 661: ...oard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Страница 662: ...e board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Страница 663: ...the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN...

Страница 664: ...riginal YCP21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the...

Страница 665: ...he interference predict server 0001_0000_0000_0011 DX20 0 received an error response for the interference check start request from the interference predict server Connection failure 1 Reset the alarm...

Страница 666: ...ion notice hadn t been received from the mutual wait target 0000_0000_0000_0101 FN59 1 execution cancel error from the mutual wait target was received 0000_0000_0001_0000 The mutual wait manipulator N...

Страница 667: ...0 0000_0000_0000_0101 0000_0000_0011_0000 0000_0000_0100_0000 1 Reset the alarm 2 Check the communication connection with the mutual wait target Setting error SubCode 0000_0000_0000_0001 1 Reset the a...

Страница 668: ...21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 boar...

Страница 669: ...21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMO...

Страница 670: ...or ground fault of the followings YFC22 CN219 81 82 92 93 24V2U3 YFC22 CN219 83 84 94 95 024V2 YIO CN306 CN307 CN308 CN309 other If the alarm occurs again save the CMOS BIN in maintenance mode and th...

Страница 671: ...ed in the PSTART has been already executed in other task If the same job need to be executed in series add PWAIT to confirm if the other task end other If the alarm occurs again save the CMOS BIN in m...

Страница 672: ...s again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The task is specified by synchronization task of SYNC instructi...

Страница 673: ...onous task specification of SYNC instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proced...

Страница 674: ...for details other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4106 WRONG EXECUTION OF DELET...

Страница 675: ...Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors Check the insertion connection Short circuit or ground fault of the followin...

Страница 676: ...er for timeout in timer A Communication error 1 Reset the alarm 2 If the alarm occurs again check the communication setting and communication wiring is correct other If the alarm occurs again save the...

Страница 677: ...eck that the sending side data is correctly set 3 Check that the communication setting is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Страница 678: ...the communication setting and communication wiring is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Страница 679: ...ed EOT before last block reception Communication error 1 Reset the alarm 2 If the alarm occurs again check the setting of communication or transmission side data is correctly set other If the alarm oc...

Страница 680: ...ntative about occurrence status operating procedure 2 The EAXA21 EAXB21 board 2 generates an alarm Connection failure 1 Reset the alarm 2 If the alarm occurs again check the brake connection if there...

Страница 681: ...hen replace the fuse other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The EAXA21 EAXB21...

Страница 682: ...he alarm 2 If the alarm occurs again check fan power line if there is a ground fault or short circuit Setting error 1 Reset the alarm 2 Check the following settings After cancellation of the short cir...

Страница 683: ...rotector Cooling fan failure 1 Reset the alarm 2 Replace the in panel cooling fan Check the connection between manipulator and servo board Move the manipulator to safety place in teach mode other If t...

Страница 684: ...and then contact your Yaskawa representative about occurrence status operating procedure 6 The EAXA21 EAXB21 board 6 generates an alarm Connection failure 1 Reset the alarm 2 If the alarm occurs agai...

Страница 685: ...is a ground fault or short circuit Setting error 1 Reset the alarm 2 Check the following settings After cancellation of the short circuit and ground fault Turn ON the circuit protector Cooling fan fai...

Страница 686: ...us operating procedure 4123 COOLING FAN3 ERROR Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Cooling fan failure Replace the cooling fan of manipulator Check the wiring f...

Страница 687: ...ers for the communication port other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Time out...

Страница 688: ...set the alarm 2 Check the following settings The communication setting of vision system Calibration file for use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 689: ...Yaskawa representative about occurrence status operating procedure 4125 TRANS ERROR WELD PULSE COND 1 File access error Communication error 1 Reset the alarm 2 If the alarm occurs again check the com...

Страница 690: ...tion wiring is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Receive data err...

Страница 691: ...larm occurs again check the setting of communication or transmission side data is correctly set other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Страница 692: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The memory area for job area is insufficient Software operation error occurred 1 Reset the al...

Страница 693: ...source converted job Execute conversion operation after ending the job execution other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abou...

Страница 694: ...the bit Setting error 1 Reset the alarm 2 Check the following settings Pulse error of the master axes and the slave axes Switch to independent movement mode so that the pulse error of the master axes...

Страница 695: ...er OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origina...

Страница 696: ...eiving process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yask...

Страница 697: ...the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted...

Страница 698: ...task of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Страница 699: ...power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted ori...

Страница 700: ...received in the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Страница 701: ...ack ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board...

Страница 702: ...the UDP process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Ya...

Страница 703: ...urs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board...

Страница 704: ...he UDP process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yask...

Страница 705: ...Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which ins...

Страница 706: ...nd then insert the CF card which inserted original YCP21 board into the new YCP21 board 4134 COOLING FAN SET ABNORMAL 0 Setting error 1 Reset the alarm 2 Check the following settings Confirm parameter...

Страница 707: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Motion mode specification error Setting error 1 Reset the alarm 2 Check the following settings Mot...

Страница 708: ...e about occurrence status operating procedure 2 Messages and buttons are not registered Setting error 1 Reset the alarm 2 Check the following settings The information of DIALOG instruction message and...

Страница 709: ...oftware operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence statu...

Страница 710: ...The SNTP server operation The network status YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be...

Страница 711: ...ng error 1 Check the following settings SNTP setting YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the boar...

Страница 712: ...status operating procedure 12 The server setting is incorrect in the SNTP process of the Ethernet function for future use Setting error 1 Check the following settings SNTP setting YCP21 board failure...

Страница 713: ...7 Pseudo Input 82010 to 82207 Network Input 27010 to 29567 Network output 37010 to 39567 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representat...

Страница 714: ...ircuit protector Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again even after turning ON the circuit protector check encoder power line if there is a ground f...

Страница 715: ...B board No in which the alarm occurred Incorrect setting 1 Check the following settings Turn ON the circuit protector Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occ...

Страница 716: ...wa representative about occurrence status operating procedure 4152 TIMING BELT BLOWN 1 The EAXA21 EAXB21 board 1 generates an alarm Manipulator timing belt is blown Move the manipulator in teach mode...

Страница 717: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The EAXA21 EAXB21 board 5 generates an alarm Manipulator timing belt is blown Move the manipulator...

Страница 718: ...entative about occurrence status operating procedure 4153 COOLING UNIT ERROR 1 The EAXA21 EAXB21 board 1 generates an alarm Unit failure Refer to the instruction manuals for the cooling unit in use ot...

Страница 719: ...an alarm Unit failure Refer to the instruction manuals for the cooling unit in use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Страница 720: ...entative about occurrence status operating procedure 3 The EAXA21 EAXB21 board 3 generates an alarm Connection failure 1 Reset the alarm 2 Check the connection and insertion of the cable and connector...

Страница 721: ...an duct Unit failure 1 Reset the alarm 2 Replace the malfunctioning cooling fan with a new one other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Страница 722: ...he connection and insertion of the cable and connector for the cooling fan Power voltage drop 1 Reset the alarm 2 Check if the primary power voltage is normal Dirt 1 Reset the alarm 2 Clean the coolin...

Страница 723: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The EAXA21 EAXB21 board 3 generates an alarm Connection failure 1 Reset the alarm 2...

Страница 724: ...he alarm 2 Clean the cooling fan and the fan duct Unit failure 1 Reset the alarm 2 Replace the malfunctioning cooling fan with a new one other If the alarm occurs again save the CMOS BIN in maintenanc...

Страница 725: ...e cable and connector for the cooling fan Power voltage drop 1 Reset the alarm 2 Check if the primary power voltage is normal Dirt 1 Reset the alarm 2 Clean the cooling fan and the fan duct Unit failu...

Страница 726: ...If the alarm occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proc...

Страница 727: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 4163 CIRCUIT TRIPPED QFVOUT Sub Code Signifies the YFL unit number in which the alarm occurred Incor...

Страница 728: ...NET 24V power supply unit Parts failure Replace the circuit protector Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occurs aga...

Страница 729: ...re YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Страница 730: ...R 1 Sub Code Signifies the YFL unit number in which the alarm occurred Short circuit or ground fault 1 Reset the alarm 2 Check the following settings DC24V output from I O expansion board is correct F...

Страница 731: ...s operating procedure 4171 RESERVED ERROR1 Sub Code Signifies the YFL unit number in which the alarm occurred Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the...

Страница 732: ...not occurred in encoder line of ex axis Parts failure Replace the fuse F2 in the YFL unit Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If...

Страница 733: ...FL unit Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again check a short circuit or ground fault has not occurred in direct in line Parts failure Replace the f...

Страница 734: ...perating procedure 4180 FUSE BLOWN EX AXIS OT2 1 Sub Code Signifies the YFL unit number in which the alarm occurred Blown fuse Replace the fuse F8 in the YFL unit Short circuit or ground fault 1 Turn...

Страница 735: ...occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4183 F...

Страница 736: ...t occurred in brake line Parts failure Replace the fuse F13 in the YFL unit Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occur...

Страница 737: ...the YFL unit Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again check a short circuit or ground fault has not occurred in brake line Parts failure Replace the...

Страница 738: ...edure 4191 FUSE BLOWN BRAKE 9 Sub Code Signifies the YFL unit number in which the alarm occurred Blown fuse Replace the fuse F19 in the YFL unit Short circuit or ground fault 1 Turn the power OFF then...

Страница 739: ...YCP21 board into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 A...

Страница 740: ...de and then contact your Yaskawa representative about occurrence status operating procedure 4 A job was newly created with the same name of the job already specified in the memory Software operation e...

Страница 741: ...esentative about occurrence status operating procedure 6 The allowable job registration area memory was exceeded Setting error 1 Check the following settings Delete unused jobs other If the alarm occu...

Страница 742: ...e CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred YCP21 board failure 1 Reset the alarm and then try again 2 If the alarm oc...

Страница 743: ...and then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origina...

Страница 744: ...her If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 There was an instruction that did not ex...

Страница 745: ...ng procedure 18 The number of instructions added to a job exceeded 9999 Setting error 1 Check the following settings Delete unnecessary instructions and add new instructions again other If the alarm o...

Страница 746: ...rm and then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origi...

Страница 747: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 26 Heap area could not be obtained Software operation error occurred Re...

Страница 748: ...he alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before al...

Страница 749: ...ct your Yaskawa representative about occurrence status operating procedure 2 Access time exceeded the limit during the access to a job Software operation error occurred 1 Reset the alarm 2 If the erro...

Страница 750: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The allowable job registration area memory was exceeded Software operation...

Страница 751: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 An attempt was made to change the contents for the job prohibited from being edited Setting error 1...

Страница 752: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An error occurred in step number of the accessed job Software operation error occurred 1 Reset the ala...

Страница 753: ...evious measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN...

Страница 754: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 22 Failed to expand job information during the access to a job Software operation error occurred 1 R...

Страница 755: ...in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Страница 756: ...lete the job where the alarm occurred 3 If the error occurs again after the previous measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the er...

Страница 757: ...e previous measures were executed save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4203 SYSTEM ERROR POSITION DATA 1 The m...

Страница 758: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The number of axes for position data is zero Software operation e...

Страница 759: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The memory size of the position data exceeded the maximum memory size at the initialization of the p...

Страница 760: ...ed Reset the alarm and then try again YIF01 board failure 1 Reset the alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe...

Страница 761: ...then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP...

Страница 762: ...board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An attempt was made to access t...

Страница 763: ...ntative about occurrence status operating procedure 14 Position data control is not initialized Software operation error occurred Reset the alarm and then try again YIF01 board failure 1 Reset the ala...

Страница 764: ...eset the alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved bef...

Страница 765: ...then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YC...

Страница 766: ...ative about occurrence status operating procedure 4 The number of stored position data exceeded the maximum stored data at the initialization of the position data control process Software operation er...

Страница 767: ...1 Reset the alarm 2 If the error occurs again delete the job where the alarm occurred 3 If the error occurs again after the previous measures were executed initialize the job file in the maintenance m...

Страница 768: ...evious measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN...

Страница 769: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 Position data control is not initialized Software operation error occurred 1 Res...

Страница 770: ...Yaskawa representative about occurrence status operating procedure 20 Undefined position exists Software operation error occurred 1 Reset the alarm 2 If the error occurs again delete the job where th...

Страница 771: ...rs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 An undefined command was detected in the servo related process...

Страница 772: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 16 RMS receiving unit error Software operation error occurred 1 Reset the alarm and then try a...

Страница 773: ...our Yaskawa representative about occurrence status operating procedure 30 Interrupt main command error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs agai...

Страница 774: ...ode and then contact your Yaskawa representative about occurrence status operating procedure 40 Error in designation of application in the request of general purpose data preset for each application S...

Страница 775: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 52 Data latch request FULL Software operation error occurred 1 Reset the alarm and then t...

Страница 776: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 61 Conversion primary expression for Power Source command EW command not prepared Software...

Страница 777: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 69 Interrupt main status set Software operation error occurred 1 Reset the a...

Страница 778: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 81 Offline answer bank flag error Software operation error occurred 1 R...

Страница 779: ...on not set Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about o...

Страница 780: ...awa representative about occurrence status operating procedure 100 Control group axis configuration information parameter error Software operation error occurred 1 Reset the alarm and then try again 2...

Страница 781: ...your Yaskawa representative about occurrence status operating procedure 128 Timeout for waiting permission to modify the number of averaging times Software operation error occurred 1 Reset the alarm...

Страница 782: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 136 Queue operation error for score board setting history at DEQUE Software op...

Страница 783: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 144 Queue operation error for WORK ID conveyor at DEQUE Software operation error occurred 1 Reset th...

Страница 784: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 152 Queue operation error for waiting for semaphore for LOCK instruction at DEQUE...

Страница 785: ...ntact your Yaskawa representative about occurrence status operating procedure 224 No motor gun control group for ESRCH instruction Software operation error occurred 1 Reset the alarm and then try agai...

Страница 786: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 232 Illegal index value for a MOVx instruction Soft...

Страница 787: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 240 The number which designates the setting area of correction amount in RT_...

Страница 788: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 248 Failed to set a timer unit No allocation space for timer unit setting Software operation er...

Страница 789: ...de and then contact your Yaskawa representative about occurrence status operating procedure 260 Arithmetic answer is not set at pre reading ADV_HA_ANS flag OFF Software operation error occurred 1 Rese...

Страница 790: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 285 GA gene number is over the limit Software operation error occurred 1 Reset the al...

Страница 791: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 503 SL interrupt command data error Software operation error occurred 1 Reset the alarm and then...

Страница 792: ...Yaskawa representative about occurrence status operating procedure 1100 Failed system job environment configuration Software operation error occurred 1 Reset the alarm and then try again 2 If the alar...

Страница 793: ...ative about occurrence status operating procedure 10 Spline curve path designation error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMO...

Страница 794: ...he CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 20 Pre reading task not completed at master in twin synchronous system Software...

Страница 795: ...your Yaskawa representative about occurrence status operating procedure 31 Arm interference check error miscalculation using direct kinematics Software operation error occurred 1 Reset the alarm and t...

Страница 796: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 39 Zero or a negative value is set for the bending speed of the Following...

Страница 797: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 48 Play path control continue process error Software operation error occurred...

Страница 798: ...ror occurred when recalculating the acceleration and deceleration time Function acceleration and deceleration control Software operation error occurred 1 Reset the alarm and then try again 2 If the al...

Страница 799: ...when teaching Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abou...

Страница 800: ...ve the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 72 Arithmetic error occurred when calculating acceleration and deceleration...

Страница 801: ...r Yaskawa representative about occurrence status operating procedure 96 Press full synchronous function Press synchronous execution error Software operation error occurred 1 Reset the alarm and then t...

Страница 802: ...et the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 101 Data sett...

Страница 803: ...resentative about occurrence status operating procedure 110 OFF_CV_CALIB_POS valid control error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save...

Страница 804: ...hen contact your Yaskawa representative about occurrence status operating procedure 6 Handle value is incorrect for specified local variable Software operation error occurred 1 Reset the alarm and the...

Страница 805: ...urn ON the servo power supply for the group axis to be operated other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence stat...

Страница 806: ...y again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 An attempt was made to access an un...

Страница 807: ...t value is out of range at sampling data scanning Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then cont...

Страница 808: ...ur Yaskawa representative about occurrence status operating procedure 101 The communication port is not opened Setting error 1 Check the following settings The serial port setting other If the alarm o...

Страница 809: ...responding file The factor 2 Register the position of the corresponding file again The factor 3 Just turn the power OFF and then ON again 2 If it would not restore select RE CHECK from the pull down m...

Страница 810: ...in the acquisition process of subnet mask during the network service data creation process of the Ethernet function Setting error 1 Check the following settings The DHCP server operation If the DHCP i...

Страница 811: ...F then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP...

Страница 812: ...about occurrence status operating procedure 7 An error occurred in the acquisition process of SNTP server during the network service data creation process of the Ethernet function Setting error 1 Chec...

Страница 813: ...the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board other If the alarm occurs again save...

Страница 814: ...settings The DHCP server operation If the DHCP is used The network status If the DHCP is used YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board...

Страница 815: ...operating procedure 26 Gateway clear error occurred in the DHCP information update process of the Ethernet function Setting error 1 Check the following settings The DHCP server operation If the DHCP i...

Страница 816: ...number In case of M communications last station Terminator 24V power of the corresponding I O module I O module failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the follow...

Страница 817: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 An error was detected in communications timeout w...

Страница 818: ...ode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O modu...

Страница 819: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 820: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 An error was detected in communications timeou...

Страница 821: ...ode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O modu...

Страница 822: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 823: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 11 An error was detected in communications timeout w...

Страница 824: ...mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O mod...

Страница 825: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Страница 826: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 An error was detected in communications timeout w...

Страница 827: ...e connection and insertion of the following connector The PCI connector of the corresponding I O module I O module failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the fol...

Страница 828: ...about occurrence status operating procedure 18 An error was detected in communications timeout with the I O module board connected with 3rd PCI when the control power turned ON Setting error 1 Check t...

Страница 829: ...g I O module PCI board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01...

Страница 830: ...ive about occurrence status operating procedure 24 NADEX data sheet format error Software operation error occurred The connected NADEX spot welder isn t corresponded to Save the CMOS BIN in maintenanc...

Страница 831: ...source Step2 Check according with the Fronius s manual other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status opera...

Страница 832: ...ative about occurrence status operating procedure 7 Error from welder 7 Arc welding power source error When finish system reset Shut down the welding power source other If the alarm occurs again save...

Страница 833: ...r source error 4243 MOTOWELDOUTPUT OVER CURRENT 1 Error from welder 1 Arc welding power source error Confirm the following content 1 Check that the torch cable or power cable is not grounded 2 Check t...

Страница 834: ...ctor terminal block other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3...

Страница 835: ...t the welding work piece 3 Check that the encoder cable is not damaged 4 Check if the screws of the connector terminal block are securely fastened If the encoder cable is disconnected or the screws ar...

Страница 836: ...r power cable is not grounded 2 Check that the contact tip does not contact the welding work piece 3 Check that the encoder cable is not damaged 4 Check if the screws of the connector terminal block a...

Страница 837: ...rce error Confirm the input voltage other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Err...

Страница 838: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source error 1 Check the ambient temperature 40...

Страница 839: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6 Arc welding power source error 1 Check the ambient temperature 40 degrees centi...

Страница 840: ...a representative about occurrence status operating procedure 103 The temperature in the secondary control circuit exceeds the specified value of the welding source Arc welding power source error 1 Che...

Страница 841: ...rrence status operating procedure 2 Error from welder 2 Arc welding power source error Confirm the input voltage other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 842: ...rror from welder 1 Arc welding power source error 1 Fill up the cooling water 2 Check the circuit of cooling water other If the alarm occurs again save the CMOS BIN in maintenance mode and then contac...

Страница 843: ...he circuit of cooling water other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 Error from...

Страница 844: ...your Yaskawa representative about occurrence status operating procedure 5 Error from welder 5 Arc welding power source error other If the alarm occurs again save the CMOS BIN in maintenance mode and...

Страница 845: ...ontroller other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3 Arc weldi...

Страница 846: ...ence status operating procedure 402 Sub code Error No from welder Arc welding power source error Check the Node of the each welder power sources and robot controller other If the alarm occurs again sa...

Страница 847: ...ct is MOTOWELD type other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Страница 848: ...en contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source error Set the user file number 1 16 other If the alarm occurs again sa...

Страница 849: ...e and then contact your Yaskawa representative about occurrence status operating procedure 404 Sub code Error No from welder Arc welding power source error Set the user file number 1 16 other If the a...

Страница 850: ...error The setting of hardware or software may be not performed correctly Contact your YASKAWA representative 5 Error from welder 5 Arc welding power source error The setting of hardware or software ma...

Страница 851: ...esentative 4255 MOTOWELD MACHINE TYP ERROR3 1 Error from welder 1 Arc welding power source error The setting of hardware or software may be not performed correctly Contact your YASKAWA representative...

Страница 852: ...ot performed correctly Contact your YASKAWA representative 7 Error from welder 7 Arc welding power source error The setting of hardware or software may be not performed correctly Contact your YASKAWA...

Страница 853: ...Error No from welder Arc welding power source error 1 Check the DIP switch setting of PR CR 002R1 board 2 PR CR 002R1 board may be broken Contact your YASKAWA representative 4258 MOTOWELD FEEDER ERRO...

Страница 854: ...connection terminal block When there are a disconnection of the encoder cable or loosening of the screw the wire feeding speed quickens abnormally and it becomes an abnormal amount of feeding Replace...

Страница 855: ...ot bent excessively other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Страница 856: ...ction terminal block When there are a disconnection of the encoder cable or loosening of the screw the wire feeding speed quickens abnormally and it becomes an abnormal amount of feeding Replace the e...

Страница 857: ...e 2 Error from welder 2 Arc welding power source error Check if the wire load becomes heavy Make sure that the torch cable and conduit cable are not bent excessively other If the alarm occurs again sa...

Страница 858: ...nd conduit cable are not bent excessively other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure...

Страница 859: ...rc welding power source error The board may be broken Contact your Yaskawa representative 5 Error from welder 5 Arc welding power source error The board may be broken Contact your Yaskawa representati...

Страница 860: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Страница 861: ...tly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occur...

Страница 862: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Страница 863: ...ata may not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 Sys...

Страница 864: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Страница 865: ...ata may not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 Sys...

Страница 866: ...ectly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occ...

Страница 867: ...y not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Re...

Страница 868: ...en the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occurs again the...

Страница 869: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Страница 870: ...tly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occur...

Страница 871: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Страница 872: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source e...

Страница 873: ...t occurrence status operating procedure 8 Error from welder 8 Arc welding power source error Check again the operation timing or signal cable connections The same error may occur at momentary power fa...

Страница 874: ...e welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Страница 875: ...or from welder 2 Arc welding power source error 1 Check if the voltage detection wire is connected Heck if the voltage detection line or the short circuit cap is connected to the CON7 of the MOTOWELD...

Страница 876: ...e may have occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Страница 877: ...cted Heck if the voltage detection line or the short circuit cap is connected to the CON7 of the MOTOWELD 2 Check that the contact tip does not contact the work piece to be welded Set the contact tip...

Страница 878: ...ontact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3 Arc welding power source error Replace the IGBT device Part code AJ0EL3870 other If the alarm occur...

Страница 879: ...lder Arc welding power source error Replace the IGBT device Part code AJ0EL3870 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about...

Страница 880: ...urce error The board may be broken Contact your Yaskawa representative 6 Error from welder 6 Arc welding power source error The board may be broken Contact your Yaskawa representative 7 Error from wel...

Страница 881: ...command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire shielding etc are correctly set other If th...

Страница 882: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Страница 883: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Страница 884: ...wire does not slip or the wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too na...

Страница 885: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Страница 886: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Страница 887: ...askawa representative 4 Error from welder 4 Arc welding power source error 1 Check that short circuit or the earth grounded of the output cable 2 May be power circuit broken Contact your Yaskawa repre...

Страница 888: ...error Replace the switching power supply unit Service parts code AJ0E35055 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occu...

Страница 889: ...er If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 Error from welder 8 Arc welding power sour...

Страница 890: ...occurrence status operating procedure 5 Error from welder 5 Arc welding power source error Replace the switching power supply unit Service parts code AJ0E35055 other If the alarm occurs again save the...

Страница 891: ...ding process setting in the welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proce...

Страница 892: ...ess is set in the welding user file Arc welding power source error Confirm the welding process setting in the welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Страница 893: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 317 The program or data base was load by the ethernet Arc welding power source...

Страница 894: ...1 Confirm the power source class which of 350A or 500A 2 Switch a status of dip switch SW600 which of 350A or 500A 3 Change the software which for correct current class other If the alarm occurs again...

Страница 895: ...b error code Arc welding power source error Allow the machine to cool Confirm the Fronius s manual 7 tp3 Sub code 7 shows the error code of Fronius power source 7 main error code sub error code Arc we...

Страница 896: ...tf2 Sub code 12 shows the error code of Fronius power source 12 main error code sub error code Arc welding power source error Change the thermo sensor on the sec side Confirm the Fronius s manual 13 E...

Страница 897: ...ower source 17 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manual 18 ErrbPS Sub code 18 shows the error code of F...

Страница 898: ...EPF Sub code 22 shows the error code of Fronius power source 22 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manua...

Страница 899: ...Austria together with details of the series number of the machine Confirm the Fronius s manual 27 Err027 Sub code 27 shows the error code of Fronius power source 27 main error code sub error code Arc...

Страница 900: ...ius s manual 32 EcF Sub code 32 shows the error code of Fronius power source 32 main error code sub error code Arc welding power source error Install correct primary BPS power module Confirm the Froni...

Страница 901: ...de sub error code Arc welding power source error Change over the polarity of the two cables otherwise change the UST board Confirm the Fronius s manual 38 Stop Sub code 38 shows the error code of Fron...

Страница 902: ...1 Err051 Sub code 51 shows the error code of Fronius power source 51 main error code sub error code Arc welding power source error Mains voltage too low or NT 24 defective Confirm the Fronius s manual...

Страница 903: ...e Keep the torch stand off distance smaller before ignition Confirm the Fronius s manual 56 Err056 Sub code 56 shows the error code of Fronius power source 56 main error code sub error code Arc weldin...

Страница 904: ...Sub code 61 shows the error code of Fronius power source 61 main error code sub error code Arc welding power source error Confirm the Fronius s manual 62 Err062 Sub code 62 shows the error code of Fro...

Страница 905: ...nfirm the Fronius s manual 66 tJo Sub code 66 shows the error code of Fronius power source 66 main error code sub error code Arc welding power source error Allow the JobMaster torch to cool Confirm th...

Страница 906: ...1 shows the error code of Fronius power source 71 main error code sub error code Arc welding power source error Check the welding seam Confirm the Fronius s manual 72 ErrCfg Sub code 72 shows the erro...

Страница 907: ...ode 77 shows the error code of Fronius power source 77 main error code sub error code Arc welding power source error Check the wire feeding alignment if it is smooth Confirm the Fronius s manual 78 E...

Страница 908: ...2 ErrEHF Sub code 82 shows the error code of Fronius power source 82 main error code sub error code Arc welding power source error Allow the external HF to cool down Confirm the Fronius s manual 83 PH...

Страница 909: ...lIna Sub code 103 shows the error code of Fronius power source 103 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s ma...

Страница 910: ...or code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manual 109 ASSErt Sub code 109 shows the error code of Fronius power source 1...

Страница 911: ...nd connection of the followings YSF22 CN217 YPU CN607 CN 611 3 Check if the contactors 1KM and 2KM are open and not damaged by melting or sticking 4 If the alarm occurs again replace the YPU unit Save...

Страница 912: ...t the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe Module failure converter 1 Reset the alarm 2 If the alarm occurs again replace...

Страница 913: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4306 AMPLIFIER READY SIGNAL ERROR Sub Code Signi...

Страница 914: ...2 533 EX1SV External axis SERVO PACK CN591 Power supply cable Power cable Module failure motor 1 Reset the alarm 2 If the alarm occurs again replace the motor EAXA21 board failure 1 Reset the alarm 2...

Страница 915: ...llowing cables and connectors Robot axis Cables between encoders EAXA21 CN508 External axis Cables between encoders EAXB21 CN534 535 536 Module failure encoder 1 Reset the alarm 2 If the alarm occurs...

Страница 916: ...the alarm doesn t occur after turning the power OFF and then ON there is no problem Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the fo...

Страница 917: ...LLISION DETECT Sub Code Signifies the axis in which the alarm occurred Setting error Check the following settings The tool information The selection tap of the transfer The collision detection level J...

Страница 918: ...nection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN501 to 506 CN510 EAXB21 CN531 532 533 Amplifier C...

Страница 919: ...bout occurrence status operating procedure 4317 PRELOAD ERROR Sub Code Signifies the axis in which the alarm occurred Effect of external force Adjust the gun opening other If the alarm occurs again sa...

Страница 920: ...interferes with any objects such as workpieces or peripheral devices If interferes remove the object Setting error Review the JOB to check if the load factor doesn t exceed 100 YBK21 board failure 1...

Страница 921: ...actor YBK21 CN400 Motor brake terminal 2 If any error is found replace the YBK21 board Connection failure 1 Reset the alarm 2 If the alarm occurs again replace the following cables The wire harness in...

Страница 922: ...rs again replace the amplifier EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe YPU unit failure 1 Re...

Страница 923: ...t failure 1 Reset the alarm 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mo...

Страница 924: ...the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating...

Страница 925: ...ing to the position Remedy Adjust the acceleration deceleration by ACC and DEC for the teaching position Also make sure to run the machine enough before operation when this alarm occurs at low tempera...

Страница 926: ...error Reset the alarm and then try again Connection failure 1 Reset the alarm 2 If the alarm occurs again check that U V and W phase are appropriately connected Module failure motor 1 Reset the alarm...

Страница 927: ...Reset the alarm 2 If the alarm occurs again check that U V and W phase are appropriately connected Module failure motor 1 Reset the alarm 2 If the alarm occurs again replace the motor EAXA21 board fai...

Страница 928: ...about occurrence status operating procedure 4331 SPEED MONITOR LEVEL ERROR EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacin...

Страница 929: ...e subject axes are indicated Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN5...

Страница 930: ...board Save the CMOS BIN before replacing the YPU unit to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence sta...

Страница 931: ...If the alarm occurs again replace the following cables Manipulator cable Supply cable Module failure amplifier 1 Reset the alarm 2 If the alarm occurs again replace the amplifier Module failure motor...

Страница 932: ...mary breaker voltage to the specified voltage 200V 10 to15 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connect...

Страница 933: ...EAXA21 board Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Страница 934: ...replace the motor EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe Other If the alarm occurs again sa...

Страница 935: ...he CMOS BIN before replacing the board to be safe Module failure amplifier 1 Reset the alarm 2 If the alarm occurs again replace the amplifier Module failure motor 1 Reset the alarm 2 If the alarm occ...

Страница 936: ...IN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4348 LNR SERVOFLOAT COORD TYPE ERROR Sub Code Signifies linear servo float condition fil...

Страница 937: ...isn t disconnected 2 If disconnected replace the motor power wire Connection failure motor brake 1 Check that the motor brake wire is not disconnected 2 If disconnected replace the motor brake wire YB...

Страница 938: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4356 ARM CTRL PARAMETER ERR OBSERVER Setting error Check the settings for jobs other If t...

Страница 939: ...ure 4360 WAFER ALIGNMENT ERROR SERVO Connection failure Check the connection of pre aligner other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Страница 940: ...ub Code Signifies the axis in which the alarm occurred Setting error Check the following settings Home position of gun axis Released side Reset the software limit of released side gun Parameter S1CxG4...

Страница 941: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 250 Control filter error Software operation error occurred 1 Reset the alarm and then...

Страница 942: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7105 The override ratio is invalid Software operation error occurred 1 Reset the alarm and then try a...

Страница 943: ...s in which the alarm occurred Connection failure 1 Reset the alarm 2 If the alarm occurs again check the brake connection other other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Страница 944: ...ror occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proce...

Страница 945: ...larm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 A_BANK conversion c...

Страница 946: ...your Yaskawa representative about occurrence status operating procedure 29 Instruction pre reading processing has not been completed normally Software operation error occurred 1 Reset the alarm and th...

Страница 947: ...ur Yaskawa representative about occurrence status operating procedure 45 An error occurred in path trace control Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm o...

Страница 948: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 103 A_BANK conversion has not been completed Software operation error occurred 1 Reset the alarm and th...

Страница 949: ...settings other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 11 An attempt was made to pass t...

Страница 950: ...r Yaskawa representative about occurrence status operating procedure 8 Occupation control error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save...

Страница 951: ...resentative about occurrence status operating procedure 4409 TWO STEPS SAME POSITION 3 STEPS Setting error 1 Check the following settings Check the settings for three taught points to create an user c...

Страница 952: ...nge the move instruction to joint interpolation MOVJ Be careful to the peripheral interference since its movement changes other If the alarm occurs again save the CMOS BIN in maintenance mode and then...

Страница 953: ...o that the step where the alarm occurred is within the motion range other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence...

Страница 954: ...our Yaskawa representative about occurrence status operating procedure 9 The segment was received although the previous segment had not been sent Software operation error occurred 1 Reset the alarm an...

Страница 955: ...urrence status operating procedure 8 Control group error for a tool calibration file Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BI...

Страница 956: ...r Yaskawa representative about occurrence status operating procedure 4430 CPU COMMUNICATION ERROR 1 Interrupt processing error between MOTION section and system control section Software operation erro...

Страница 957: ...then contact your Yaskawa representative about occurrence status operating procedure 9 Interrupt processing error between MOTION section and PS 2 Software operation error occurred 1 Reset the alarm an...

Страница 958: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Destination variable tag arrangement is incorrect Software operation...

Страница 959: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An error occurred move instruction search process Software operation error occurred 1 Reset the al...

Страница 960: ...procedure 22 The object to be processed was secret variable in position file control process so it could not be processed Software operation error occurred 1 Reset the alarm and then try again 2 If t...

Страница 961: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 255 An exceptional error occurred Software operation error occurred 1 Reset the alarm and then t...

Страница 962: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 The set data for station axis position type variable S1D parameter area...

Страница 963: ...eck the following settings Set the number of local variables to be used in the job header other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Страница 964: ...ve about occurrence status operating procedure 4439 UNDEFINED LABEL Setting error 1 Check the following settings Check if the JUMP destination label is registered If the label is not registered delete...

Страница 965: ...hen try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The pre reading operation pro...

Страница 966: ...ce status operating procedure 2 The value for the signed 1 byte data type variable is less than the minimum value Setting error 1 Check the following settings Check the settings for variable and then...

Страница 967: ...ut range of the tag other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The value for the r...

Страница 968: ...ut range of the tag other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 32773 The value for t...

Страница 969: ...ting error 1 Check the following settings Check the settings for variable and then correct the job to fall within the input range of the tag other If the alarm occurs again save the CMOS BIN in mainte...

Страница 970: ...ing control group designation error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaska...

Страница 971: ...tual control axis Setting error 1 Check the following settings Match the control group designation of the wall point and weaving execution other If the alarm occurs again save the CMOS BIN in maintena...

Страница 972: ...skawa representative about occurrence status operating procedure 15 Calculation error of horizontal and wall direction vector for weaving Software operation error occurred 1 Reset the alarm and then t...

Страница 973: ...ror 1 Check the following settings Confirm that the specified tool file number is 0 to 63 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Страница 974: ...ile number check Setting error 1 Check the following settings Confirm that the specified conveyor calibration file number is 1 to 6 other If the alarm occurs again save the CMOS BIN in maintenance mod...

Страница 975: ...e and then contact your Yaskawa representative about occurrence status operating procedure 4454 UNDEFINED POWER SOURCE COND Setting error 1 Check the following settings Complete the settings for the a...

Страница 976: ...nd then contact your Yaskawa representative about occurrence status operating procedure 4461 UNDEFINED AUTO WELD RELEASE COND Setting error 1 Check the following settings Check the settings for the nu...

Страница 977: ...ing settings Correct the JOB that the number of steps will be three or more other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occ...

Страница 978: ...he same point Setting error 1 Check the following settings Teach the data for calibration so that each point is different other If the alarm occurs again save the CMOS BIN in maintenance mode and then...

Страница 979: ...tative about occurrence status operating procedure 5 Calibration data setting error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN...

Страница 980: ...nd end point are on the same point Setting error 1 Check the following settings Change the teaching positions so that the start point and end point are different other If the alarm occurs again save t...

Страница 981: ...which executed SKILLSND is not defined as using MotoPlus sensor related API Check the combination of the robot and MotoPlus application If the alarm occurs again save the CMOS BIN in maintenance mode...

Страница 982: ...ur Yaskawa representative about occurrence status operating procedure 4478 MotoPlus MM task no response Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Страница 983: ...1 Arc arc 3 Three arc 5 Four arc 7 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4485...

Страница 984: ...ith small circle cutting axis only other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 This...

Страница 985: ...n amount so that the Endless axis does not exceed the maximum pulse value other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occur...

Страница 986: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 4492 POSITION CORRECTION ERROR 1 Data unmatched between the correction amount data and the job data The...

Страница 987: ...rence point are different other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4495 UNDEFINED...

Страница 988: ...tive about occurrence status operating procedure 7 Zero or a negative value is set for the maximum acceleration speed Setting error 1 Reset the alarm and then try again 2 If the alarm occurs again sav...

Страница 989: ...occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 Zero or a negative value is set for the motor inertia Set...

Страница 990: ...larm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 23 Encoder type designation error Setting error 1 Reset...

Страница 991: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 31 The segment clock error occurred when the PV loop is 1 ms Setting error 1 Reset the alarm and then t...

Страница 992: ...occurrence status operating procedure 39 The setting in the optimized acceleration deceleration designation parameter is incorrect Setting error 1 Reset the alarm and then try again 2 If the alarm oc...

Страница 993: ...Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 47 Zero o...

Страница 994: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 54 The parameter setting for the Cartesian manipul...

Страница 995: ...then contact your Yaskawa representative about occurrence status operating procedure 71 All of X Y and Z value of the expanded check point 2 for the arm interference check are set to zero Setting erro...

Страница 996: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 96 Zero is set for the dimension information a2 for the Arc Cell Torch Arm type manipul...

Страница 997: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 125 Incorrect speed setting at tool mass acceleration deceleration speed correction function Set...

Страница 998: ...n maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 134 The higher order acceleration deceleration is prohibited when using operation accelerati...

Страница 999: ...uppression filter for SVSPOTMOV Setting error 1 Check the following settings Confirm that the threshold value for the vibration suppression filter should be larger than the one in previous table other...

Страница 1000: ...m one another other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The 2nd axis positions of...

Страница 1001: ...rating procedure 8 The 1st axis elevation axis positions of C3 C4 and C5 of station axes are not the same Setting error 1 Check the following settings Perform the teaching again so that the 1staxis el...

Страница 1002: ...wa representative about occurrence status operating procedure YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP02 board Save the CMOS BIN before replaci...

Страница 1003: ...other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Designation error of the tool coordina...

Страница 1004: ...status operating procedure 6 Designation error of the conveyor coordinate system This coordinate system cannot be used Setting error 1 Check the following settings Check the settings for the coordina...

Страница 1005: ...hich can be used other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 Designation error of...

Страница 1006: ...ation error of the H LINK type cylindrical coordinate system This coordinate system cannot be used Setting error 1 Check the following settings Check the settings for the coordinate system which can b...

Страница 1007: ...he teaching points are not aligned in a straight line other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operati...

Страница 1008: ...meter other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4521 WRONG JOB TYPE Sub Code 0000_0...

Страница 1009: ...arm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 The tag data was variable specification Setting error...

Страница 1010: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 An suspend macro job is started up during the back operation Setting error 1 Check the following...

Страница 1011: ...truction Setting error 1 Check the following settings Check the control group setting of the job to be started by SYNC other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Страница 1012: ...ile to either 0 1 or 2 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 No robot axis in...

Страница 1013: ...onveyor characteristic file to 1 Use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4532...

Страница 1014: ...rence status operating procedure 4534 TORQUE INTERFERENCE Setting error 1 Check the following settings Correctly set the weight information in the tool file Are the weight W and the number set to the...

Страница 1015: ...and then contact your Yaskawa representative about occurrence status operating procedure 4 An attempt was made to obtain the character string type system variable by the other type variable Setting e...

Страница 1016: ...s operating procedure 4 The start position or end position for the Corner R motion could not be calculated inside the start zone or the end zone Setting error 1 Check the following settings Make the s...

Страница 1017: ...rrence status operating procedure 9 The Corner R motion is disabled when the higher order acceleration deceleration is specified Setting error 1 Check the following settings Disable the higher order a...

Страница 1018: ...job queue other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4541 INVALID INPUT STRING VAL 1...

Страница 1019: ...ing length at MID instruction execution Setting error 1 Check the following settings Check the settings for the data of the character string to be extracted other If the alarm occurs again save the CM...

Страница 1020: ...t related instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4550 CANNOT EXECUTE...

Страница 1021: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The shared motion function is not used Software operation error occurred 1 Reset the alarm and then...

Страница 1022: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 The laser cutting function for form cutting operation is not used Software operation err...

Страница 1023: ...de to execute an undefined instruction Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Ya...

Страница 1024: ...8 UNDEFINED PRESS COND DATA FILE Sub Code Press characteristic file number Setting error 1 Check the following settings Set the status of press characteristic file to be used in the job to Used State...

Страница 1025: ...urrence status operating procedure 4575 ERROR IN WELD START TIMING SET Setting error 1 Check the following settings Check the settings for the WST tag Check the settings for the pressure file other If...

Страница 1026: ...r 1 Check the following settings Operate the manipulator to the start position of the step where the alarm occurred and then re execute other If the alarm occurs again save the CMOS BIN in maintenance...

Страница 1027: ...CHG instruction was executed in the system configuration that did not allow the gun change function Setting error 1 Check the following settings Validate the gun change parameter other If the alarm oc...

Страница 1028: ...cuting a GUNCHG PLACE instruction Connection failure 1 Reset the alarm and then try again 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors Th...

Страница 1029: ...kawa representative about occurrence status operating procedure 11 Multiple manipulators are not set in the gun change job Setting error 1 Check the following settings Check the settings for the contr...

Страница 1030: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 4594 SVHND CTRL MODE CANCEL ERR SV Software operation error occurred 1 Reset the alarm and then try agai...

Страница 1031: ...ncorrectly set as height maximum diameter height minimum diameter 2 or height sqrt maximum diameter2 width2 Setting error 1 Check the following settings Setting of the height data other If the alarm o...

Страница 1032: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Coordinated motion cannot be used with the Form C...

Страница 1033: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 11 The Cut file setting of the FORMAPR instruction is different from that of the FORMCUT instruction S...

Страница 1034: ...radius data other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 91 The arc center coordinates...

Страница 1035: ...RMCUT instruction after interrupting it Execute condition failure 1 Check the following settings Re execute the move instruction executed before the FORMCUT instruction and then execute the FORMCUT in...

Страница 1036: ...representative about occurrence status operating procedure 6 The position data could not correctly be added by the pulse incremental value at the offline position data conversion Software operation e...

Страница 1037: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 The reverse shift value for 3D shifting could not correctly be added at the offline...

Страница 1038: ...ted for the mirror shift function at the offline position data conversion Setting error 1 Check the following settings The variable position may be out of the robot motion range Check if the variable...

Страница 1039: ...sentative about occurrence status operating procedure 4598 PAINTOUT ERROR 1 The parameter setting for the universal input group number is incorrect Setting error 1 Check the following settings Check t...

Страница 1040: ...er If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4606 LACK OF GLOBAL VARIABLE AREA Software o...

Страница 1041: ...tive about occurrence status operating procedure 4608 WRONG EXECUTION OF GETARG INST 1 The job argument is not set Setting error 1 Check the following settings Check the settings for jobs other If the...

Страница 1042: ...610 MEMOPLAY SAMPLING ERROR 1 Failed to read the memory play sampling data Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maint...

Страница 1043: ...tart point was specified Setting error 1 Check the following settings Check the number of the memory play file for use other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Страница 1044: ...Check the following settings Correct the job so that the movement section of memory play object is shorter other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Y...

Страница 1045: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4611 OVER OPTON INST EXECUTION LIMIT Setting error 1 Check the following set...

Страница 1046: ...PTON instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Incorrect designation...

Страница 1047: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 The control group with which the axis shifting is performed disag...

Страница 1048: ...gain save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4619 UNDEFINED JOB ENTRY TABLE Sub Code Designated registration numb...

Страница 1049: ...about occurrence status operating procedure 4623 WRONG EXECUTION OF GETPOS INST 1 An attempt was made to obtain the step that used a local position type variable The step with local position type vari...

Страница 1050: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 There was no directory entry after this point Software operation...

Страница 1051: ...and then contact your Yaskawa representative about occurrence status operating procedure 8 Handle overflow Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs...

Страница 1052: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 31 No card Software operation error occurred 1 Reset the alarm and then try again...

Страница 1053: ...e and then contact your Yaskawa representative about occurrence status operating procedure 40 Card not applicable for I O Software operation error occurred 1 Reset the alarm and then try again 2 If th...

Страница 1054: ...r Yaskawa representative about occurrence status operating procedure 52 Sector write command error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again sa...

Страница 1055: ...e status operating procedure 3 The GRPCHG instruction was executed in unchuck status Setting error 1 Check the following settings Execute the GRPCHG instruction in chuck status other If the alarm occu...

Страница 1056: ...ntification signal other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4630 DUPLICATED GUN NU...

Страница 1057: ...representative about occurrence status operating procedure 4635 CANNOT EXECUTE COMMON JOB Sub Code The related control group Setting error 1 Check the following settings Check the settings for contro...

Страница 1058: ...1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 An er...

Страница 1059: ...tative about occurrence status operating procedure 4644 SPOT WELDER I F ERROR ASW 8 The controller could not send an instruction to the welder because the welder was busy in processing Connection fail...

Страница 1060: ...rence status operating procedure 4648 FILE TRANSFER ERROR ARITH 1 Motion range file transfer error Setting error 1 Check the following setting Check if the motion range file is correctly set other If...

Страница 1061: ...ntact number other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 During the palletize start...

Страница 1062: ...ERR SV Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occur...

Страница 1063: ...specifies parameter number of SETPRM instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating p...

Страница 1064: ...board failure 1 Reset the alarm 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which ins...

Страница 1065: ...E Data error 1 Reset the alarm 2 If the alarm occurs again initialize the maintenance prevention file in maintenance mode and then load the maintenance prevention file saved in the external memory dev...

Страница 1066: ...SPEED UNREACHED Sub Code Signifies the axis in which the alarm occurred Setting error 1 Reset the alarm 2 Increase the speed specification value of a measurement job or set a small value for BASICV Or...

Страница 1067: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Connection f...

Страница 1068: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Connection failure 1 Re...

Страница 1069: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4680 F SAFE COMMAND ERROR YCP21 The previous command was not completed Sub Code Functional sa...

Страница 1070: ...SF25 board failure 1 Reset the alarm and then try again 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save t...

Страница 1071: ...occurrence status operating procedure 1 Another readback request was issued to the readback process Parameter Software operation error occurred 1 Reset the alarm 2 Try the write operation again YSF25...

Страница 1072: ...nd then contact your Yaskawa representative about occurrence status operating procedure 5 Incorrect write data Data error 1 Reset the alarm 2 Try the write operation again YSF25 board failure 1 Reset...

Страница 1073: ...n a straight line other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4697 OFFLINE ARM BEND P...

Страница 1074: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The position data could not be converted correctly for the pulse incremental value at the offlin...

Страница 1075: ...emental value of angle for offline arm bend position data conversion Setting error 1 Check the following settings The variable position may be out of the robot motion range Check if the variable posit...

Страница 1076: ...perating procedure 2 Reference position and target position enabling control group error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMO...

Страница 1077: ...e 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the unit to be safe other If the alarm occurs again save the CMOS BIN in mainte...

Страница 1078: ...your Yaskawa representative about occurrence status operating procedure 8 Instruction index overflow Function the timing control Software operation error occurred 1 Reset the alarm and then try again...

Страница 1079: ...e following setting of the timer Decrease the offset time of opening the gun other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about oc...

Страница 1080: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Failed in the ID take of the CIP server task Software operation error occurred 1 Reset the alarm a...

Страница 1081: ...then contact your Yaskawa representative about occurrence status operating procedure 32 Detect mail send error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm oc...

Страница 1082: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Failed in the generation of the file server task Software operation error occur...

Страница 1083: ...de and then contact your Yaskawa representative about occurrence status operating procedure 1061 Failed in the mail take of the RC server task Software operation error occurred 1 Reset the alarm and t...

Страница 1084: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1083 Failed in the endian conversion Software operation error occurred 1 Reset the ala...

Страница 1085: ...en contact your Yaskawa representative about occurrence status operating procedure 2087 In a file server task answer data error detected Software operation error occurred 1 Reset the alarm and then tr...

Страница 1086: ...occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Failed in the generation of the RC function task Software...

Страница 1087: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 1130 In a high speed Ethernet task request mail error detected Software operation error occurred 1 R...

Страница 1088: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3161 Failed in the take of the reply packet data error Software operation error occurred 1 Reset the...

Страница 1089: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3169 In a file task reply status error occurred Software operation error occurred 1 Reset the alarm...

Страница 1090: ...set the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6543 Detect...

Страница 1091: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7562 Failed in the endian conversion Software operation error occurred 1 Reset the alarm an...

Страница 1092: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4719 VIB SUPPRESSION FLT TIME OUT Software operation error occurred 1 Reset the alarm and the...

Страница 1093: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about 5 The torque value for the brake slip detection device is not set Software operation er...

Страница 1094: ...ting error 1 Check the following settings Set 1 to S2C658 Type data detail settings other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Страница 1095: ...re connected replace the board which is connected to the control group on which the alarm occurred Overrun limit switch failure 1 Reset the alarm 2 If the alarm occurs again replace the limit switch o...

Страница 1096: ...inserting state of the following cables and connectors YSF22 CN218 Check connectors of the connected outside devices of EMERGENCY STOP signal line Hardware failure 1 Reset the alarm 2 If the alarm occ...

Страница 1097: ...h is connected to the first EAXA21 board YFC22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YFC22 board In a system where a plurality of YFC22 boards are connected replace t...

Страница 1098: ...presentative about occurrence status operating procedure 4745 M SAF EX ENABLE SW SIG ERROR External Enable signal was unmatched for a certain time Connection failure 1 Reset the alarm 2 If the alarm o...

Страница 1099: ...nnectors YFC22 YSF22 YFC22 cable Check connectors of the connected outside devices of SAFETY FENCE signal line YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board...

Страница 1100: ...alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the board which is connected to the control group on which the alarm occur...

Страница 1101: ...t signal was unmatched for a certain time Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors YFC22 YSF22 Y...

Страница 1102: ...1 Reset the alarm 2 If the alarm occurs again replace the YFC22 board In a system where a plurality of YFC22 boards are connected replace the board which is connected to the GSIN signal on which the...

Страница 1103: ...urs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the YSF2...

Страница 1104: ...SF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the YSF22 board which is connec...

Страница 1105: ...occurrence status operating procedure 4758 M SAF OVERRUN DIAG ERROR An error is detected by YSF21 board The error is occurred in the signal that is inverted representation CPU1 1 OT1 CPU1 2 OT2 CPU1 3...

Страница 1106: ...the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4760 M SAF FULL SPEED...

Страница 1107: ...here a plurality of YSF22 boards are connected replace the board on which the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represe...

Страница 1108: ...KMMB2 3 KMMB3 4 KMMB4 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors YSF22 CN217 YPU CN607 Cable cont...

Страница 1109: ...onnected replace the board on which the alarm occurred EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in...

Страница 1110: ...d failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the board on which the alarm occurred YPU51 unit fai...

Страница 1111: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4768 YSF24 GENERAL OUT FB DIAG ERROR The meaning of each sub code is a...

Страница 1112: ...state of the following cables and connectors YSF22 CN217 YPU CN607 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF2...

Страница 1113: ...e a plurality of YSF22 boards are connected replace the board on which the alarm occurred EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm...

Страница 1114: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4772 YSF24 GENERAL OUTPUT DIAG ERROR The meaning of each sub code is as follows CPU1 1 XOUT1 CPU1...

Страница 1115: ...cables and connectors YSF22 CN217 YPU CN607 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board fail...

Страница 1116: ...uit information transmission error was detected Setting error 1 Please display the screen of the safety function safe logic circuit and check the value of a signal logic and a timer When a value is in...

Страница 1117: ...e and perform writing Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 254 Safe logic circ...

Страница 1118: ...wing settings Check the axis range limit condition file that is indicated in the sub code is set correctly Modify the teaching so as not to interfere limit range setting other If the alarm occurs agai...

Страница 1119: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4785 F SAFE SPEED LIMIT ERROR Sub Code Signifies the file number control group and...

Страница 1120: ...le number 3 Multiple tool change monitoring condition files is enabled Setting error 1 Check the following settings Check the tool change monitor condition file that is indicated in the sub code is se...

Страница 1121: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4794 F SAFE MONITOR EXECUTE TIME OVER Setting error 1 Reset the alarm 2 If the alarm occurs...

Страница 1122: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN Other If...

Страница 1123: ...00 Axis speed monitor function 300 Speed limit function 400 Robot range limit function 500 Tool angle monitor function 600 Tool change monitor function Code _ _ Z Z indicates the number of condition f...

Страница 1124: ...arm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4822 HARD WIRE BASE BLOCK ERROR Sub Code Signifies the c...

Страница 1125: ...replacing the board to be safe EAXB21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXB21 board Save the CMOS BIN before replacing the board to be safe YSF22 board failure 1...

Страница 1126: ...fety function s jumper connector YSF22 board CN217 EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe E...

Страница 1127: ...urs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4827 DRESSER SERVO POWER OFF Sub Code Signifies the control axi...

Страница 1128: ...in force sensor 2 If the alarm occurs again save the CMOS BIN in the maintenance mode and contact your Yaskawa representative about occurrence status operating procedure 128 Overspeed Setting error R...

Страница 1129: ...RENCE ENTIRE Sub Code Group axis and interference area number Setting error 1 Check the following settings Perform the teaching again to correct positions for manipulators so that the step where the a...

Страница 1130: ...ration 3 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4905 INSTRUCTION ERROR 1 1 Sub code SK...

Страница 1131: ...he robot controller Connection failure 1 Reset the alarm 2 If the alarm occurs again please check the connection or insertion state of cables connected to the CP1616 board and safety PLC CP1616 board...

Страница 1132: ...f the alarm occurs again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating pr...

Страница 1133: ...again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 CIP Saf...

Страница 1134: ...again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4912 SAFETY...

Страница 1135: ...skawa representative about occurrence status operating procedure 4 Value of F_WD_Time is 0 Setting error 1 Reset the alarm 2 If the alarm occurs again please check the following F Parameter settings T...

Страница 1136: ...n please check the following When setting up the safety the PLC whether imported into SIEMENS manufactured configuration tool STEP 7 GSD file of CP1616 board we offer YSF21 board failure 1 Turn the po...

Страница 1137: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 30 Communication error of safety field bus occ...

Страница 1138: ...alarm occurs again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedu...

Страница 1139: ...FUNCTION AXES DETACHMENT settings in maintenance mode Cancel the detachment axis setting of the job control group other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Страница 1140: ...7 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occur...

Страница 1141: ...board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Страница 1142: ...CPU2 3 XOUT3 CPU2 4 XOUT4 CPU2 5 XOUT5 CPU2 6 XOUT6 CPU2 7 XOUT7 CPU2 8 XOUT8 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following...

Страница 1143: ...ble continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs ag...

Страница 1144: ...oard failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Страница 1145: ...U2 3 XOUT3 CPU2 4 XOUT4 CPU2 5 XOUT5 CPU2 6 XOUT6 CPU2 7 XOUT7 CPU2 8 XOUT8 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following c...

Страница 1146: ...ystem where a plurality of YSF22 boards are connected replace the board on which the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Страница 1147: ...a representative about occurrence status operating procedure 4943 AVERAGING TIME ERROR SERVO Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in mainte...

Страница 1148: ...ting procedure 4950 MOTOR GUN POS DIFF OVER SV Sub Code Signifies the axis in which the alarm occurred Setting error 1 Check the settings for jobs 2 If this alarm occurs after the servo power cycling...

Страница 1149: ...REALTIME STATUS S R ERROR SV Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about o...

Страница 1150: ...ur Yaskawa representative about occurrence status operating procedure 4962 BRAKE LOCK ERROR SERVO Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in m...

Страница 1151: ...us operating procedure 4967 RATED CURRENT AND MAXIMUM CURRENT HIGH RESOLUTION PRM UNDEFINED SERVO Setting error 1 Reset the alarm 2 If the alarm occurs again contact your Yaskawa representative about...

Страница 1152: ...2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN551 553 EX1SV External axis servo pack CN591 59...

Страница 1153: ...EAXB21 boards Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Страница 1154: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4974 POSITION ERROR START LIFT Sub Code Signifies the axis in which the alarm occur...

Страница 1155: ...tus operating procedure 4978 UNIV IN OUT SIGNAL BROKEN SERVO 1 Universal input output 1 between EAXA21 boards is broken Connection failure 1 Reset the alarm 2 If the alarm occurs again check the conne...

Страница 1156: ...2 for SV 1 SV 2 is inconsistent with Universal input 2 for SV 2 SV 1 Setting error 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and c...

Страница 1157: ...uction where the alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4984 DEST...

Страница 1158: ...rm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4988 WELD LINE COORD SHIFT DISABLE 1 PREFLOW not executed...

Страница 1159: ...BACK SET 2 4 Axis data 8 3 B Backside duct fan 5 32 5 33 backside duct fan 3 1 3 4 Battery 5 32 5 33 Battery inspection 3 1 Battery inspections 3 7 Binary data 8 3 Brake circuit board 5 26 Brake power...

Страница 1160: ...Position 7 24 Current Position Window 7 24 CYCLE 2 2 D DATE TIME 2 4 DC Control power supply connector 5 20 Decimal data 8 3 DELETE 2 3 DELETE JOB LIST 2 2 DEVICE 2 3 DISPLAY COLOR COND 2 4 Display of...

Страница 1161: ...y 7 21 I O message history window 7 21 I O MSG HISTORY 2 3 IN 1 TURN POSITION 7 25 IN OUT 2 2 Independent control function optional 8 4 Individual Window of the System Monitoring Time Display 7 17 INI...

Страница 1162: ...Major Axes Control Circuit Board SRDA EAXA21A 5 19 Management Mode 2 1 manipulator home position 6 9 Manipulator model 7 1 MANIPULATOR TYPE 2 3 MASTER JOB 2 2 MAX TORQUE 7 25 Medium and Large Capacit...

Страница 1163: ...ctor 5 20 Registering lindividual axes 6 6 regular inspections 3 1 Relay number search 7 8 7 11 Repalacing the interior circulation fan 5 28 Replacing Parts 5 1 Replacing parts 5 1 Replacing parts of...

Страница 1164: ...search 7 8 Small capacity controller 1 1 SOFTLIMIT SETTING 2 3 Special alarm display 8 3 Specific Input 7 5 Specific Input Simple Window 7 5 Specific Input Window 7 5 Specific Output 7 6 Specific Outp...

Страница 1165: ...ple Window 7 3 Universal Output Window 7 3 USER COORDINATE 2 3 USER DIFFINITION MENU 2 3 User ID 2 9 user ID 2 4 2 7 V VARIABLE 2 2 VERIFY 2 3 VERSION 2 3 Voltage between earth phase S ground 3 7 W WA...

Страница 1166: ...orong Chuan 04 02A New Tech Park Singapore 556741 Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA Electric Singapore PTE Ltd No7 Yongchang North Road Beijing E T Development Area China 100176 Phone 86 10...

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