CYLINDER AND PISTON
5-34
EASB296234
CHECKING THE PISTON PIN
1. Check:
• Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication
system.
2. Measure:
• Piston pin outside diameter “a”
Out of specification
Replace the piston
pin.
3. Measure:
• Piston pin bore inside diameter “b”
Out of specification
Replace the piston.
EASB296235
INSTALLING THE PISTON AND CYLINDER
1. Install:
• Oil ring expander “1”
• Lower oil ring rail “2”
• Upper oil ring rail “3”
• Top ring “4”
TIP
Be sure to install the piston ring so that the
manufacturer’s marks or numbers face up.
2. Install:
• Piston “1”
• Piston pin “2”
• Piston pin clip “3”
Piston ring
Top ring
End gap (installed)
0.15–0.25 mm (0.0059–0.0098 in)
Limit
0.50 mm (0.0197 in)
Oil ring
End gap (installed)
0.10–0.35 mm (0.0039–0.0138 in)
Piston pin outside diameter
15.991–16.000 mm (0.6296–
0.6299 in)
Limit
15.971 mm (0.6288 in)
Piston pin bore inside diameter
16.002–16.013 mm (0.6300–
0.6304 in)
Limit
16.043 mm (0.6316 in)
b
4
New
Содержание YZ 2016 Series
Страница 6: ...EASB296006 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Страница 10: ......
Страница 31: ...CONTROL FUNCTIONS 1 19 a 2...
Страница 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter element 4 Oil pump...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Camshaft 2 Oil pressure check bolt 3 Oil filter element 4 Oil pump...
Страница 72: ...CABLE ROUTING DIAGRAM 2 31 EASB296066 CABLE ROUTING DIAGRAM...
Страница 74: ...CABLE ROUTING DIAGRAM 2 33...
Страница 76: ...CABLE ROUTING DIAGRAM 2 35...
Страница 78: ...CABLE ROUTING DIAGRAM 2 37...
Страница 80: ...CABLE ROUTING DIAGRAM 2 39...
Страница 82: ...CABLE ROUTING DIAGRAM 2 41...
Страница 84: ...CABLE ROUTING DIAGRAM 2 43...
Страница 86: ...CABLE ROUTING DIAGRAM 2 45...
Страница 239: ...ELECTRIC STARTER 5 40 5 Install Bolt 1 O ring 2 TIP Apply the lithium soap based grease on the O ring New...
Страница 262: ...OIL PUMP AND BALANCER GEAR 5 63 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Страница 282: ...TRANSMISSION 5 83...
Страница 302: ...8 CHECKING THE INTAKE AIR TEMPERATURE SENSOR 8 68 CHECKING THE FUEL INJECTOR 8 68...
Страница 317: ...CHARGING SYSTEM 8 15...
Страница 321: ...COOLING SYSTEM For JPN 8 19...
Страница 351: ...FUEL PUMP SYSTEM 8 49...
Страница 352: ...ELECTRICAL COMPONENTS 8 50 EASB296346 ELECTRICAL COMPONENTS EASB296347 7 8 9 1 3 2 4 5 6...
Страница 354: ...ELECTRICAL COMPONENTS 8 52 11 10 9 2 3 1 6 7 8 4 5...
Страница 356: ...ELECTRICAL COMPONENTS 8 54 EASB296348 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Страница 357: ...ELECTRICAL COMPONENTS 8 55 1 Engine stop switch 2 Neutral switch 3 Clutch switch 4 Start switch...
Страница 378: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...
Страница 392: ...ON OFF ON OFF Gy Gy B B Gy B B B L L B B B B B YZ250FXG 2016 WIRING DIAGRAM B29 28199 11_W D indd 2 2015 06 15 13 19 32...