Manual Transmission/Transaxle: 5B-6
Diagnostic Information and Procedures
Manual Transaxle Symptom Diagnosis
S3RH0A5204001
Repair Instructions
Manual Transaxle Oil Change
S3RH0A5206001
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage.
If leakage exists, correct it.
3) Drain old oil and fill new specified oil by specified
amount (up to level hole).
4) Apply sealant to thread of drain plug (1) and level /
filler plug (2) and torque them as specified below.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil level / filler and drain plugs (a): 21
N·m (2.1 kgf-m, 15.5 lb-ft)
NOTE
• It is recommended to use API GL-4 75W-90
gear oil.
• Whenever vehicle is hoisted for any
service work other than oil change, check
for oil leakage.
: Transaxle oil API GL-4 (For SAE classification,
refer to viscosity chart [C] in the figure.)
Transaxle oil capacity for 2WD
2.0 liters (4.2/3.5 US/lmp. pt.)
Transaxle oil capacity for 4WD
4.1 liters (8.7/7.2 US/lmp. pt.)
Condition
Possible cause
Correction / Reference Item
Gears slipping out of
mesh
Worn shift fork shaft
Replace
Worn shift fork or synchronizer sleeve
Replace
Weak or damaged locating springs
Replace
Worn bearings on input shaft or
countershaft
Replace
Worn chamfered tooth on sleeve and
gear
Replace sleeve and gear
Hard shifting
Inadequate lubricant
Replenish
Improper clutch pedal free travel
Replace clutch arm or master cylinder
Distorted or broken clutch disc
Replace
Damaged clutch pressure plate
Replace clutch cover
Worn synchronizer ring
Replace
Worn chamfered tooth on sleeve or gear
Replace sleeve or gear
Worn gear shift control shaft joint bush
Replace
Distorted shift shaft
Replace
Noise
Inadequate or insufficient lubricant
Replenish
Damaged or worn bearing(s)
Replace
Damaged or worn gear(s)
Replace
Damaged or worn synchronizer parts
Replace
Maladjusted backlash between bevel
pinion and gear
Adjust as prescribed
Improper tooth contact in the mesh
between bevel pinion and gear
Adjust or replace
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Страница 1300: ...Prepared by 1st Ed Nov 2003 2nd Ed Feb 2007...
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