Part 5: Review on Replacement of MR-J3-DU_ with MR-J4-DU_
5 - 18
(b) MR-J3-DU_B/MR-J4-DU_B
MR-J3-DU_B MR-J4-DU_B
RA1
RA2
RA3
Forced stop
(EM1)
RA4
RA1
MC
RA2
L+
L-
Converter unit
Drive unit
L
1
L
2
L
3
L
11
L
21
MCCB
1
2
MC1
MC2
CN40
CN40A
CN2
OHS1
M
OHS2
Encoder
V
U
W
CN40B
V
U
W
TE2-2
L+
L-
TE2-1
C
P
1
P
2
L
11
L
21
G4
G3
C
P
G4
G3
P
C
S1
R1
G4
G3
P
C
S1
R1
S1
R1
CNP1 CN1
1
DICOM
5
DOCOM
6
DICOM
2
7
ALM
9
DOCOM
EM1
CN3
EM1
3
20
SD
10
ALM
DICOM
15
5
DOCOM
DICOM
Encoder cable
24 V DC
MCCB
BW
BV
BU
Cooling fan
RA3
MC
ON
MC
OFF
SK
(Note 7)
External
dynamic brake
(optional)
MR-J3CDL05M
cable
Termination
connector
MR-J3-TM
(Option)
(Note 3)
(Note 6)
3-phase
200 to 230 V AC
50/60 Hz
(Note 4)
(Note 2)
Power factor improving
DC reactor (Option)
Servo motor
(Note 5)
Power
supply
Servo
motor
thermal
relay
Plate
24 V DC
(Note 3)
24 V DC
Regenerative
option (Note 1)
Regenerative
option (Note 1)
Regenerative
option (Note 1)
Cooling fan
Cooling fan
Cooling fan
Drive unit
trouble
(Note 3)
Converter
unit trouble
Controller
forced stop
Servo motor
thermal relay
Operation
-ready
RA1
MC
(Note 5)
RA2
L+
L-
MR-J3CDL05M
cable
Drive unit
L1
L2
L3
L11
L21
MCCB
CN40A
(Note 12)
CN2
External
dynamic brake
(
optional
)
M
V
U
W
V
U
W
Servo motor
TE2-2
L+
L-
TE2-1
C
P1
P2
Power factor improving
DC reactor (
optional
)
(Note 2)
L11
L21
G4
G3
P
C
G4
G3
P
C
S1
R1
G4
G3
P
C
S1
R1
S1
R1
CN1
1
DICOM
5
DOCOM
6
DICOM
2
ALM
7
EM1
9
DOCOM
CN3
EM2
3
20
SD
Plate
DICOM
10
ALM
15
DOCOM
5
DICOM
(Note 8) Encoder cable
24 V DC
24 V DC
BW
BV
BU
Encoder
(Note 4)
Power
supply
MCCB
Cooling fan
(Note 6)
Main circuit
power supply
(Note 7, 14)
RA3
RA1
RA2
MC
MC
SK
CN40
1
MC1
2
MC2
CNP1
RA3
24 V DC
(Note 10)
(Note 11)
Short-circuit connector
(packed with the drive unit)
CN8
(Note 9)
(Note 13)
(Note 3)
(Note 12)
(Note 10)
Optional
thermal
Operation ready
Drive unit
malfunction
Emergency stop
switch
(Note 1)
Regenerative
option
3-phase
200 V AC to
240 V AC
Cooling fan
(Note 1)
Regenerative
option
Cooling fan
(Note 1)
Regenerative
option
Cooling fan
ON
OFF
Converter unit
Converter unit
malfunction
Note 1. For the MR-RB137. For the MR-RB137, three units are used as one set
(permissible wattage: 3900 W).
Note 1. This is for MR-RB137. For the MR-RB137, three units are used as one set
(permissible regenerative power: 3900 W).
2. When using the Power factor improving DC reactor, disconnect the short
bar across P1 and P2.
2. P1 and P2 are connected by default. When using the power factor
improving DC reactor, connect P1 and P2 after removing the short bar
across them. Refer to "Part: 8 section 7.3" for details.
3. Make up a sequence that turns off the drive unit forced stop (EM1) and
the converter unit forced stop (EM1) at the same time.
3. Always connect the magnetic contactor wiring connector to CNP1 of the
converter unit. If the connector is not connected, an electric shock may
occur.
4. Keep the wiring connector for the magnetic contactor connected to CNP1
of the converter unit. Unconnected status may cause an electric shock.
5. For specifications of the cooling fan power supply, refer to "Servo Motor
Instruction Manual (Vol. 3)".
4. For specifications of the cooling fan power supply, refer to "Servo Motor
Instruction Manual (Vol. 3)".
6. Use a magnetic contactor with an operation delay time (interval between
current being applied to the coil until closure of contacts) of 80 ms or less.
5. Use a magnetic contactor with an operation delay time (interval between
current being applied to the coil until closure of contacts) of 80 ms or less.
The bus voltage decreases depending on the main circuit voltage and
operation pattern, which may cause the forced stop deceleration to shift to
the dynamic brake deceleration. When dynamic brake deceleration is not
required, slow the time to turn off the magnetic contactor.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not stop immediately
but coasts at an alarm occurrence for which the servo motor does not
decelerate to stop.
6. To prevent an unexpected restart of the drive unit, configure a circuit to
turn off EM2 in the drive unit when the main circuit power is turned off.
7. Use an external dynamic brake for the drive unit. Failure to do so will
cause an accident because the servo motor does not
stop immediately but coasts at an alarm occurrence for which the servo
motor does not decelerate to stop. Ensure the safety
in the entire equipment. For alarms for which the servo motor does not
decelerate to stop, refer to chapter 6. For wiring of the
external dynamic brake, refer to "MR-CV_/MR-CR55K_/MR-J4-DU_(-RJ)
instruction manual".
8. For the encoder cable, use of the option cable is recommended. For
selecting cables, refer to "Servo Motor Instruction Manual (Vol. 3)".
9. This diagram shows sink I/O interface. For source I/O interface, refer to
"MR-CV_/MR-CR55K_/MR-J4-DU_(-RJ) instruction manual".
10. Install an overcurrent protection device (molded-case circuit breaker or
fuse) to protect the branch circuit. (Refer to section 7.3.)
11. When not using the STO function, attach the short-circuit connector
supplied with the drive unit.
12. Do not connect the servo motor of a wrong axis to U, V, W, or CN2 of the
drive unit. Otherwise, a malfunction may occur.
13. For connecting servo motor power wires, refer to "Servo Motor Instruction
Manual (Vol. 3)".
14. The external dynamic brake cannot be used for compliance with SEMI-
F47 standard. Do not assign DB. Failure to do so will cause the drive unit
to become servo-off when an instantaneous power failure occurs.
Содержание Melservo MR-J3-100B
Страница 17: ...8 MEMO ...
Страница 18: ...Part 1 Summary of MR J3 MR J3W Replacement 1 1 Part 1 Summary of MR J3 MR J3W Replacement ...
Страница 145: ...Part 3 Review on Replacement of MR J3 _B_ with MR J4 _B_ 3 48 MEMO ...
Страница 146: ...Part 4 Replacement of MR J3W _B with MR J4W2 _B 4 1 Part 4 Review on Replacement of MR J3W _B with MR J4W2 _B ...
Страница 195: ...Part 4 Replacement of MR J3W _B with MR J4W2 _B 4 50 MEMO ...
Страница 196: ...Part 5 Review on Replacement of MR J3 DU_ with MR J4 DU_ 5 1 Part 5 Review on Replacement of MR J3 DU_ with MR J4 DU_ ...
Страница 277: ...Part 5 Review on Replacement of MR J3 DU_ with MR J4 DU_ 5 82 MEMO ...
Страница 278: ...Part 6 Common Reference Material 6 1 Part 6 Common Reference Material ...
Страница 418: ...Part 7 Review on Replacement of Motor 7 1 Part 7 Review on Replacement of Motor ...
Страница 564: ...Part 9 Startup Procedure Manual 9 1 Part 9 Startup Procedure Manual ...
Страница 567: ...Part 9 Startup Procedure Manual 9 4 MEMO ...
Страница 589: ...L NA 03127ENG C ...