Rockwell Automation Allen-Bradley Kinetix 2000 Migration Manual Download Page 17 | Manualshive

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Rockwell Automation Publication 2093-AP001A-EN-P - May 2014

17

Chapter

2

Servo Drive and System Comparisons

There are a number of different factors that affect the selection of a replacement
servo drive and the system redesign effort. They include the following:

•

Drive Sizing

•

Dimension Comparison

•

AC Input Power Wiring and Fusing

•

Interconnects and Cabling

•

Typical System Layout

•

Accessories

This chapter provides a side-by-side comparison of both servo drive families to
help in the evaluation and selection of the correct components in the migration
process.

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Summary of Contents for Allen-Bradley Kinetix 2000

Page 1: ...Kinetix 2000 Multi axis Servo Drives to Kinetix 5500 Servo Drives Migration Guide...

Page 2: ...anual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may a...

Page 3: ...utput Current Comparison 18 Dimension Comparison 19 Dimension Drawings 20 Kinetix 2000 Servo Drive Dimensions Integrated Axis Module 20 Kinetix 2000 Servo Drive Dimensions Axis Module 20 Kinetix 5500...

Page 4: ...ions 53 Kinetix 2000 Servo Drive Converter Power Specifications 53 Kinetix 2000 Servo Drive Inverter Power Specifications 54 Kinetix 5500 Servo Drive Input Power Specifications 55 Kinetix 5500 Servo D...

Page 5: ...3 Power Wiring Examples 63 DC Common Bus Wiring Examples 66 Kinetix 5500 Servo Drive Power Wiring Examples 67 Single axis Drive Wiring Examples 67 Bus sharing Wiring Examples 69 AppendixE Communicatio...

Page 6: ...6 Rockwell Automation Publication 2093 AP001A EN P May 2014 Table of Contents...

Page 7: ...making steps likely to be encountered in a typical replacement scenario are described You will need to review additional product literature see Additional Resources on page 10 to understand the techni...

Page 8: ...ollowing features High performance in a smaller footprint and optimized power density Single motor cable that includes power feedback and brake conductors with SpeedTec connector Single axis operation...

Page 9: ...ilter One 2097 Rx shunt resistor Bulletin 2198 shared bus connection system For detailed Kinetix 5500 servo drive system requirements see the Kinetix 5500 Servo Drive Systems Design Guide publication...

Page 10: ...for your Kinetix servo drive system Kinetix 5500 Drive Systems Design Guide publication GMC RM009 System design guide to select the required drive specific drive module power accessory feedback conne...

Page 11: ...es Specifications Technical Data publicationGMC TD003 Product specifications for Kinetix Integrated Motion over the EtherNet IP network Integrated Motion over sercos interface EtherNet IP networking a...

Page 12: ...12 Rockwell Automation Publication 2093 AP001A EN P May 2014 Preface Notes...

Page 13: ...SERCOS interface module serves as a link between the ControlLogix CompactLogix platform and the Kinetix 2000 servo drive system The communication link uses the IEC 61491 SErial Real time COmmunicatio...

Page 14: ...198 H2DCK converter kit and also requires drive firmware revision 2 001 or later and the Kinetix 5500 servo drive AOP Add On Profile for Studio 5000 Logix Designer application version 21 00 00 or late...

Page 15: ...cation ENET WP007 Registration and digital input cables greater than 30 m 98 4 ft must be shielded See Drive Interconnects and Cabling on page 32 for more information Physical Dimensions The physical...

Page 16: ...ated Motion on EtherNet IP Absolute Encoder that provides a CIP Motion capable Master Encoder that can be used with the Kinetix 5500 servo drive or investigate using a Kinetix 6200 or 6500 drive Motor...

Page 17: ...replacement servo drive and the system redesign effort They include the following Drive Sizing Dimension Comparison AC Input Power Wiring and Fusing Interconnects and Cabling Typical System Layout Acc...

Page 18: ...mmended Kinetix 5500 Replacement Drive Voltage Range V Nominal Voltage Range V Output CurrentRating 0 pk A 1 2093 AC05 MP1 IAM 2093 AMP1 170 264 1 phase 170 264 3 phase 230 1 phase 230 3 phase 1 4 219...

Page 19: ...2093 AMP1 225 8 8 40 1 6 192 7 5 10 10 34 2093 AC05 MP2 IAM 225 8 8 90 3 5 192 7 5 2198 H008 ERSx 215 8 46 50 1 97 226 8 90 10 40 34 2093 AMP2 225 8 8 40 1 6 192 7 5 10 10 34 2093 AC05 MP5 IAM 225 8 8...

Page 20: ...ions of the drives to assist you in determining the space needed to install the drives Kinetix 2000 Servo Drive Dimensions Integrated Axis Module Kinetix 2000 Servo Drive Dimensions Axis Module 167 5...

Page 21: ...E D C A 3 0 0 12 B Dimensions are in mm in 2198 H003 ERSx servo drive is shown Kinetix 5500 Servo Drive Cat No A mm in B mm in C mm in D mm in E mm in 2198 H003 ERSx 50 1 97 170 6 69 200 7 87 226 8 9...

Page 22: ...ix 5500 servo drives are designed for multiple power configurations They can be wired independently single axis or in multi axis configurations including Standalone AC DC Supply Sharing DC Bus Sharing...

Page 23: ...ny unused slots 2093 AC05 MPx Integrated Axis Module Power Rail 2093 PRSx 2093 AMxx Axis Modules 4 Line Disconnect Device Magnetic Contactor Input Fusing MAIN VAC Three phase Input Power 2094 ALxxS Li...

Page 24: ...rs 2198 Hxxx ERSx Drive top view AC Input Power Bonded Cabinet Ground Bus Safety Device 2198 KITCON DSL Motor Feedback Connector Kit Mains AC and 24V input wired to standard input connectors 2198 DBxx...

Page 25: ...Input Power Bulletin VPL Rotary Motors AC Input Power Bonded Cabinet Ground Bus Safety Device Kinetix 5500 Servo Drives front view 2198 H008 ERS drives shown Induction Rotary Motors 2198 DBxx F AC Lin...

Page 26: ...tion Rotary Motors 2198 DBxx F AC Line Filter required for CE Bulletin 2090 Single Motor Cables 2198 KITCON DSL Motor Feedback Connector Kits Kinetix 5500 Servo Drives top view 2198 H015 ERS drives sh...

Page 27: ...Input Power Bonded Cabinet Ground Bus Safety Device Kinetix 5500 Servo Drive System front view 2198 H008 ERSx Common bus Follower Drives 2198 KITCON DSL Motor Feedback Connector Kits 2198 DBxx F AC L...

Page 28: ...06 XL Power Supply Input Allen Bradley Kinetix 5500 Servo Drive System top view 2097 Rx Shunt Resistor optional component Line Disconnect Device Input Fusing Three phase Input Power Digital Inputs to...

Page 29: ...pecifications The Kinetix 5500 servo drive fuse and circuit breaker selection are dependent on input power configurations Table 4 Standalone Drive Systems Fuse Selection Bussmann Part No IMPORTANT UL...

Page 30: ...140U D6D2 B20 2198 H015 ERSx 140U D6D3 C12 140U D6D2 B80 2198 H025 ERSx 140U D6D3 C20 N A 2198 H040 ERSx 140U D6D3 C25 2198 H070 ERSx N A Kinetix 5500 Servo Drive Cat No Three phase 2198 H003 ERSx KT...

Page 31: ...6D3 C15 140U D6D3 C20 N A 2198 H025 ERSx 140U D6D3 C25 140U D6D3 C30 N A 2198 H040 ERSx N A 2198 H070 ERSxxx N A Kinetix 5500 Servo Drive Cat No 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2198 H...

Page 32: ...t catalog no 2198 H2DCK For more information see Hiperface to DSL Feedback Converter Kit Installation Instructions publication 2198 IN006 Kinetix 2000 Servo Drives with MP Series Low Inertia Motors Th...

Page 33: ...length for all axes on the same DC bus must not exceed 250 m 820 ft Drive to motor cables must not exceed 50 m 164 ft however use of continuous flex cable limits the maximum length See the Kinetix 55...

Page 34: ...No 400V class Feedback Type Single Cable Cat No 1 VPL B063xx Multi turn or Single turn Digital Encoder Feedback 2090 CSBM1DF 18AAxx or 2090 CSWM1DF 18AAxx standard non flex 2090 CSBM1DF 18AFxx continu...

Page 35: ...downloadid addonprofiles For more information see Hiperface to DSL Feedback Converter Kit Installation Instructions publication 2198 IN006 Connector Data For more information on installing this kit p...

Page 36: ...4V DC input is applied to this terminal to activate each axis 10 21 ms Level IOD AF 40 HOME Opticallyisolated single endedactivehighsignal Currentloadingisnominally10mA Home switch normally open conta...

Page 37: ...Reg1 An active state indicates to a homing sequence that the referencing sensor has been seen Typically a transition of this signal is used to establish a reference position for the machine axis The f...

Page 38: ...ypical system 0 2 m 7 1 in 0 1 m 5 1 in or SERCOS Fiber optic Drive to Drive Cables 2093 AMxx single wide AM Modules 2093 AC05 MPx IAM Module 2093 PRSx Power Rail 2093 PRSx Power Rail 2094 K2CK xxxx L...

Page 39: ...RSx Kinetix 5500 Drive front view 2097 Rx Shunt Resistor optional component Bulletin VPL Rotary Motors 2198 Hxxx ERSx Kinetix 5500 Drive top view AC Input Power Bonded Cabinet Ground Bus Safety Device...

Page 40: ...and applies to drive systems that include TLY Axxxx B rotary motors and TLAR Axxxxx electric cylinders 2090 DA BAT2 SERCOS fiber optic cables required as needed Plastic in cabinet duty 2090 SCEPx x P...

Page 41: ...xxx ERSx Kinetix 5500 Servo Drive 1585J M8CBJM x Ethernet shielded Cable 1606 XLxxx 24V DC Control Power Supply for Control Digital Inputs and Motor Brakes AC Input Power Single phaseor Three phase AC...

Page 42: ...42 Rockwell Automation Publication 2093 AP001A EN P May 2014 Chapter 2 Servo Drive and System Comparisons Notes...

Page 43: ...Integrated Axis Module 2093 AC05 MPx front view Item Description 1 DC Bus AC input power IPD connector 2 Control power CPD connector 3 Contactor enable CED connector 4 SERCOS communication rate and o...

Page 44: ...le front view 2093 AMx Axis Module front view Item Description 1 Motor power MP connector 2 Motor brake BC connector 3 SERCOS communication rate and optical power switches 4 SERCOS receive Rx connecto...

Page 45: ...2 Motor feedback MF connector 12 Link Activity status indicators 3 Digital inputs IOD connector 13 Motor power MP connector 4 Ethernet PORT1 RJ45 connector 14 Motor brake BC connector 5 Ethernet PORT...

Page 46: ...connections have removable wiring plugs The pins are numbered consecutively from top to bottom and keyed to prevent incorrect insertion Kinetix 5500 Servo Drives Connector Signal Terminal Connector Si...

Page 47: ...p tobottom and keyed to prevent incorrect insertion Kinetix 5500 Servo Drives Connector Signal Terminal Connector Signal Terminal Three phase Motor Power 2 2 Kinetix2000 Drive to motorpowercablesmustn...

Page 48: ...erential input BM 4 Channel B cosine differential input BM 5 DATA Channel I Index pulse DATA IM 6 Common ECOM 7 N C Encoder power 9V EPWR 9V 8 Commutation channel S3 S3 9 Positive overtravel limit E_O...

Page 49: ...2 24V 24V_REG2 IN1 1 High speed registration home position input A low high or high low transitiontriggers a registration event This is a dual function input 1 25 Registration input 1 common 24VCOM_R...

Page 50: ...50 Rockwell Automation Publication 2093 AP001A EN P May 2014 Appendix A Connectors and Field Connections Notes...

Page 51: ...d Kinetix 2000 drive system The communication link uses theIEC 61491 SErial Real time COmmunication System SERCOS protocol over a fiber optic cable RSLogix 5000 Software 9324 RLD300ENE RSLogix 5000 so...

Page 52: ...al for I O IOD connector Connector Sets 2198 KITCON PWR40 Replacement connector set 40 A for frame 1 and frame 2 drives 2198 KITCON PWR70 Replacement connector set 70 A for frame 3 drives 2198 KITCON...

Page 53: ...age 170 264V rms single phase 230V nom Control power AC input current Nom 230V AC rms Max inrush 0 pk 1 25 A 93 0 A 2 Bus output voltage nom 325V DC Line loss ride through 20 ms Continuous output curr...

Page 54: ...rrent 0 pk 4 20 A 8 48 A 12 7 A Peak output current time max 3 s from 0 drive utilization 0 soak Continuous power out nom 0 3 kW 0 6 kW 0 9 kW Efficiency 98 Capacitance 200 F Capacitiveenergy absorpti...

Page 55: ...60 ADC 4 90 ADC 3 27 ADC 7 80 ADC N A 12 7 ADC N A 22 50 ADC N A Peak output current to bus 3 Three phase Single phase 3 0 ADC 2 0 ADC 7 2 ADC 4 8 ADC 14 7 ADC 9 8 ADC 23 4 ADC N A 38 1 ADC N A 67 5...

Page 56: ...A 28 3 A 45 9A 81 3A Continuous power out nom 195 264V rms single phase 195 264V rms three phase 324 528V rms three phase 0 2 kW 0 3 kW 0 6 kW 0 5 kW 0 8 kW 1 6 kW 1 0 kW 1 5 KW 3 2 kW N A 2 4 kW 5 1...

Page 57: ...ns Number of AMs 2093 AMPx or 2093 AMx Current Requirements 115V AC Current Requirements 230V AC Max Inrush Input VA 0 0 3 A 0 15 A 93 A 50 VA 1 0 6 A 0 30 A 99 VA 2 0 9 A 0 45 A 148 VA 3 1 2 A 0 60 A...

Page 58: ...7 4 20 9 2093 AC05 MP2 2093 AC09 MP5 2093 AC05 MP1 Single phase 5 8 8 0 10 3 12 6 14 8 2093 AC05 MP2 2093 AC09 MP5 Inverter IAM and AM 1 1 Internal shunt power is not included in the calculations and...

Page 59: ...Refers to MPL AxxxxS M and E V single turn or multi turn low inertia motors with absolute high resolution feedback Refers to MPL AxxxxH low inertia motors with 2000 line incremental feedback 2 Refers...

Page 60: ...placement 55 500 Hz 2 0 g peak constant acceleration Shock 15 g 11 ms half sine pulse 3 pulses in each direction of 3 mutually perpendicular directions Conformal Coating IB31 DSP and SERCOS pins anti...

Page 61: ...rating is reached with a peak current limit based on the peak rating of the motor as investigated by UL to comply with UL 508C UL File E59272 CE European Union 2004 108 EC EMC Directive compliant with...

Page 62: ...62 Rockwell Automation Publication 2093 AP001A EN P May 2014 Appendix C Specifications Notes...

Page 63: ...COIL_A2 1 2 1 2 3 4 PWR MBRK MBRK COM BR BR MBRK_PWR MBRK_COM MBRK_PWR MBRK_COM STOP CONT EN CONT EN 4 3 2 1 W V U U V W 1 2 3 4 KINETIX 2000 INTEGRATED AXIS MODULE 2093 ACxx MPx Motor Power MP Connec...

Page 64: ...0 Hz Single Phase Input 170 264V AC RMS START Control Power CPD Connector CR1 M1 CR1 CR1 STOP Contactor Enable CED Connector KINETIX 2000 INTEGRATED AXIS MODULE 2093 AC05 MPx Three Phase Motor Power C...

Page 65: ...Single Phase Input 170 264V AC RMS START Control Power CPD Connector CR1 M1 CR1 CR1 STOP Contactor Enable CED Connector KINETIX 2000 INTEGRATED AXIS MODULE 2093 AC05 MPx Three Phase Motor Power Connec...

Page 66: ...Connector Three Phase Motor Power Connections Main Power IPD Connections Motor Power MP Connector Power Rail Ground Stud Motor Brake Connections I O Connection I O Connection Power Rail Ground Stud Si...

Page 67: ...RK DC DC D D IN1 COM IN2 SHLD 1 2 4 3 2 1 1 2 3 4 MBRK MBRK U V W 2 1 4 3 2 1 DC SH 195 264V AC rms or 324 528V AC rms Three phase Input Bonded Cabinet Ground Bus Control Power CP Connector PE Ground...

Page 68: ...C Input IPD Connector INDICATES USER SUPPLIED COMPONENT 2198 H003 ERSx 2198 H008 ERSx or 2198 H015 ERSx Kinetix 5500 Servo Drives Chassis Ground Screws Customer Supplied 24V DC Power Supply Motor Brak...

Page 69: ...500 Servo Drive 2198 Hxxx ERSx Kinetix 5500 Servo Drive 2198 Hxxx ERSx Kinetix 5500 Servo Drive PE Ground PE Ground PE Ground Input Fusing 2198 H0x0 ADP IN Bus Bar Connectors 2198 H0x0 AP T Bus Bar Co...

Page 70: ...netix 5500 Servo Drive 2198 Hxxx ERSx Kinetix 5500 Servo Drive PE Ground PE Ground PE Ground Input Fusing 2198 H0x0 ADP IN Bus Bar Connectors 2198 H0x0 DP T Bus Bar Connectors 2198 H0x0 DP T Bus Bar C...

Page 71: ...automation controllers catalog number 1769 L36ERM with support for Integrated Motion over the EtherNet IP network Controller features include the following Supports up to 16 axes Supports up to 48 de...

Page 72: ...e or be connected at the end of the line Figure 15 Kinetix 5500 Servo Drive Linear Communication Installation 1 Front 2 Rear 00 00 BC 2E 69 F6 0 2 0 1734 AENTR Module Status Network Activity Network S...

Page 73: ...publication ENET AP005 Devices without dual ports require a DLR supervisor for example the 1783 ETAP module to complete the network ring Figure 16 Kinetix 5500 Servo Drive Ring Communication Installa...

Page 74: ...es and other devices operate independently The loss of one device does not impact the operation of other devices Figure 17 Kinetix 5500 Servo Drive Star Communication Installation 1 Front 2 Rear 00 00...

Page 75: ......

Page 76: ...Customer Support for initial help in getting your product up and running New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational wh...

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