MUTOH Falcon II Outdoor Maintenance Manual Download Page 299

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Falcon II Outdoor series printers – Maintenance Manual

299

AP-74065, Rev. 1.0, 21/11/03

(1) Check the
operation of the
transmission
photosensor for
the lever up/ down
via “Check:sensor
“ of the self-
diagnostic
function.

• Replace the
transmission
photosensor at the
lever.

→

Replacing the

transmission
photosensor.

(2) Is the
transmission
photosensor at the
lever motor
securely installed?

• If the
transmission
photosensor is
detached, fix it
securely.

→

Replacing the

transmission
photosensor.

(3) Is the sensor
element of the
transmission
photosensor at the
lever motor
contaminated?

• Clean the sensor
element using
cotton swabs.

→

Replacing the

transmission
photosensor.

(4) Is the
transmission
photosensor cable
at the lever motor
securely installed?

• Securely connect
the cable for the
transmission
photosensor cable
to Mainboard
assembly
connectors J123
and J124.

→

Replacing the

Mainboard
assembly,
HDD_Extension
board assembly,
HEAD_DRV
board assembly
and cooling fan
assembly.

E 080 Error
Lever Sensor

Trouble occurred in
the lever sensor.

(5) The Mainboard
assembly may
have a problem.

• Replace the
Mainboard
assembly.

→

Replacing the

Mainboard
assembly,
HDD_Extension
board assembly,
HEAD_DRV
board assembly
and cooling fan
assembly.

→

Counter

Initialization
Menu.

(1) Check the
operation of the
transmission
photosensor at the
cap via “Sensor:
Head Lock” of the
self-diagnostic
function.

• Replace the
transmission
photosensor at the
cap.

→

Replacing the

transmission
photosensor.

E 081 Error
Cap Sensor.

Trouble occurred in
the cap sensor.

(2) Is the
transmission
photosensor at the
cap securely
installed?

• If the
transmission
photosensor is
detached, fix it
securely.

→

Replacing the

transmission
photosensor.

Summary of Contents for Falcon II Outdoor

Page 1: ...Falcon II Outdoor Maintenance Manual Mutoh America Inc...

Page 2: ...of the furnishing of the information contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in...

Page 3: ...ore distance between them Be sure the product and the receiving antenna are on separate power lines 2 Trademark mentioned in this manual MUTOH Falcon II Outdoor Eco Solvent Plus MH GL MH GL2 MH RTL ar...

Page 4: ...tatus 21 2 4 1 Normal 21 2 4 2 Setup menu display 22 2 4 3 Self diagnosis Function Display 22 2 4 4 Maintenance Mode Display 22 2 4 5 Selecting Language 22 2 5 Position and function of the heating ele...

Page 5: ...cing the PF deceleration belt 81 4 5 5 Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly 82 4 5 6 Replacing the suction fan assembly 83 4 5 7 Replacing the lever motor assembly and t...

Page 6: ...e waste fluid bottle assembly Falcon II Outdoor 4H 138 4 11 3 Replacing the waste bottle box sensor assembly F2O 2H 139 4 11 4 Replacing the waste bottle box sensor assembly F2O 4H 141 4 11 5 Replacin...

Page 7: ...u 200 5 9 4 Head Up Down Endurance Menu 202 5 9 5 Head Lock Endurance menu 203 5 9 6 Pump Endurance menu 204 5 9 7 Lever Motor Endurance Menu 205 5 9 8 Sequential Printing Endurance Menu 206 5 9 9 Gen...

Page 8: ...angle adjustment 239 7 7 2 Front and back of head adjustment 240 7 8 Repeatability Adjustment 243 7 9 CW adjustment 245 7 10 CR deceleration belt tension adjustment 246 7 10 1 Tools required for work...

Page 9: ...Problems relating to noise 323 9 3 5 Problems relating to the paper cutting operation 326 9 3 6 Problems relating to online and functions 330 9 3 7 Other problems 333 10 Appendix 334 10 1 Introduction...

Page 10: ...Falcon II Outdoor series printers Maintenance Manual 10 AP 74065 Rev 1 0 21 11 03 10 4 18 Waste bottle 349...

Page 11: ...refully to avoid death or serious bodily injury Caution Must be observed to avoid bodily injury moderately or lightly or damage to your equipment Note Contains important information and useful tips on...

Page 12: ...th oil other than the oil designated by MUTOH Doing so may damage the parts or shorten the lifetime If the power substrate assembly needs to be removed disconnect the power cable and wait for at least...

Page 13: ...portation 1 4 WARNING LABELS The handling attachment locations and types of warning labels are explained below Warning labels are attached to areas to which attention should be paid Read and understan...

Page 14: ...erknittern und demzufolge erzielen Sie keine gute Druckergebnisse mehr N ouvrez pas le couvercle quand l imprimante est en train d imprimer Ne touchez pas non plus le papier afin d viter que la qualit...

Page 15: ...Maintenance Manual 15 AP 74065 Rev 1 0 21 11 03 2 Back Part No Type 3 CAUTION THIS UNIT HAS TWO POWER SUPPLY CORDS WHEN WiNDING UNIT IS PROVIDED TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT ALL P...

Page 16: ...Slot Number of Ink Cartridge 1 2 3 4 5 6 7 8 Number of the Colours 4 6 Eco Solvent 2x4 colours Eco Solvent 1x6 colours Black Transition Liquid Cyan Refer to the User s Guide Installing ink cartridges...

Page 17: ...ariety of compatible media Adjustable head height can adapt to various media thickness from 0 08 up to 1 1 mm 3 Vibrant Colour Reproduction To reproduce sharp and vivid colour 4 6 and 8 ink colours ar...

Page 18: ...nly open and or close the cover to perform following operations Media setting and replacement Cutter blade replacement Cleaning the cleaning wiper In case of media jam 4 Pressure rollers This roller i...

Page 19: ...uses the fixer post fixer and dryer 2 3 2 Back No Name Function 1 AC inlet This is the inlet interface to which the power plug is connected 2 Interface connector This is the connector to which the int...

Page 20: ...unction assigned to F2 4 F3 key Executes the function assigned to F3 Executes the function assigned to F3 5 F4 key Executes the function assigned to F4 Executes the function assigned to F4 6 MENU key...

Page 21: ...release position Media is not set 14 MEDIA SET lamp Orange OFF The pressure rollers are in secured position The media is set ON The media type is set to roll media 15 ROLL lamp Orange OFF The media t...

Page 22: ...and functions as the display status of the setup menu Notes Refer to the chapter Self Diagnosis function 2 4 4 Maintenance Mode Display Indicates that you can make settings concerning the life of the...

Page 23: ...tdoor series printers Maintenance Manual 23 AP 74065 Rev 1 0 21 11 03 Step 2 Press the F1 key or F2 key on the operation panel to change the parameter Step 3 Press the POWER key and then press the POW...

Page 24: ...ent plus ink Dryer Heater D 20 50 C Applying heating immediately after printing improves ink media anchorage The dryer helps to make the media touch dry before it reaches the automatic take up system...

Page 25: ...touch dry Dryer Heater D 20 50 C The dryer completes the drying for compatibility with the take up in combination with higher output speeds Stickiness of printed banner materials is improved 2 5 3 2...

Page 26: ...20 ml smart chip ink type order sensing Print Modes Panel Control Options Uni Bi directional output Interweaving Mirror Output Multi Copy Ink Status Origin Control Speed Overview Table 914mm 36 wide o...

Page 27: ...croller Bars Take up System Roll off roll up system 50 model 11 7 m or larger Frontage of 4 3 m or greater 64 model 12 7 m or larger Frontage of 4 7 m or greater Area 87 model 14 3 m or larger Frontag...

Page 28: ...Pin number Connection signal Signal direction 1 STROBE To printer 19 SG 2 DATA1 To and from printer 20 SG 3 DATA2 To and from printer 21 SG 4 DATA3 To and from printer 22 SG 5 DATA4 To and from print...

Page 29: ...eristic impedance 62 3 3 2 Network Interface Optional Specifications Item Specifications NetWork Type Ethernet IEEE802 3 NetWork I F 10 Base T 100 Base TX RJ 45 connector twisted pair cable Automatic...

Page 30: ...so may result in electrical shock or fire 1 Conditions of the installation environment Select the place to install this unit according to the environmental condition in the table below 50 model 11 7...

Page 31: ...ithin the correct range Places where there is direct sunlight or strong light Places where there is direct air from the air conditioner It is recommended to install the printer in an environment where...

Page 32: ...rcuits may be damaged Disconnect all cables from the machine Not doing so could cause damage to the printer Caution Assembling and disassembling the printer are possible only for the parts for which d...

Page 33: ...VING THE COVER When replacing any of the parts inside the printer it is necessary to remove all covers The procedures for removing the covers are given below 1 I H cover 5 Panel unit assembly 2 Side c...

Page 34: ...the 4 screws fixing the I H cover Step 4 Remove the I H cover and I H cover lid 1 Screws M3x12 fixing the I H cover Step 5 Remove the 2 screws fixing the ink cover sensor Step 6 Remove the ink cover...

Page 35: ...R Step 1 Remove the screw from the upper part of the side cover R 1 Screws M4x12 on the upper part of the side cover R Step 2 Remove the 2 screws from the bottom of side cover R 1 Screws M4x16 on the...

Page 36: ...Falcon II Outdoor series printers Maintenance Manual 36 AP 74065 Rev 1 0 21 11 03 1 Screws M4x16 on the back of the bottom of side cover R...

Page 37: ...bottom of side cover R and the front cover nut 1 Hexagon socket head cap screws M4x16 2 Cover nut Step 6 Remove the 6 bolts from the front and back of the bottom surface on the bottom of the side cove...

Page 38: ...the screw from the side of the upper part of side cover L 1 Screws M4x12 on the side of the upper part of the side cover L Step 2 Remove the 2 screws from the front of the bottom of side cover L 1 Sc...

Page 39: ...Falcon II Outdoor series printers Maintenance Manual 39 AP 74065 Rev 1 0 21 11 03 1 Screws M4x16 on the rear of the bottom part of the side cover L...

Page 40: ...bottom of side cover L 1 Hexagon socket head cap screws M4x16 2 Cover nut Step 5 Remove the 6 bolts from the front and back of the bottom surface on the bottom of side cover L 1 Hexagon socket head ca...

Page 41: ...ep 1 Open the front cover Step 2 Remove the E ring on the left side Step 3 Remove the 4 screws on the left and right cover spindles 1 E ring 2 Screws M3x8 on the left and right cover spindles Step 4 I...

Page 42: ...Step 5 If the machine is 64 or 87 inch model remove the E ring and the sensor cam push the cover spindle L to the origin side and then slide and remove the front cover 1 Cover spindle L 2 Sensor cam 3...

Page 43: ...Falcon II Outdoor 2 heaters printer Step 1 Remove the I H cover Step 2 Remove side cover R Step 3 Remove side cover L Step 4 Remove the front cover Step 5 Remove the 4 screws fixing the carriage cover...

Page 44: ...ep 2 Remove the panel tape power cord Step 3 Remove the 4 screws fixing the panel base 1 Panel unit assembly 2 Screws M3x6 fixing the panel unit assembly 3 Tape wire Step 4 Remove the panel unit assem...

Page 45: ...065 Rev 1 0 21 11 03 Step 7 Remove the 4 screws fixing the panel bracket and the panel board assembly 1 Screws M3x8 fixing the panel board assembly Step 8 Replace the panel board assembly Step 9 Reins...

Page 46: ...rwise the Y rail cover may be deformed Step 1 Remove side cover R Step 2 Remove side cover L Step 3 Remove the front cover Step 4 Remove the carriage cover Caution Please note that this cover is only...

Page 47: ...e front of the Y rail cover Step 7 Remove the 5 screws from the rear of the Y rail cover If the machine is an 87 inch model there are 8 screws on the rear Y rail cover 1 Screws M4x8 on the rear of the...

Page 48: ...p 4 Remove the carriage cover Caution Please note that this cover is only on a Falcon II Outdoor 2 heaters printer Step 5 Remove the Y rail cover Step 6 Remove the screws from the top of front media g...

Page 49: ...front media guide Falcon II Outdoor 4 heater 1 Screws on the front of front media guide Step 8 Standing before the unit move the front paper guide towards you Step 9 Loosen the cables from their cable...

Page 50: ...Remove the screws from the top of the rear media guide Notes Please note that the amount of screws is size dependent 1 Screws on the rear paper guide Step 2 Remove the screws from the rear of rear pap...

Page 51: ...e Manual 51 AP 74065 Rev 1 0 21 11 03 Notes Be sure not to damage the cables or connectors Step 6 Remove the rear paper guide Step 7 Replace the parts inside the printer Step 8 Reinstall all parts in...

Page 52: ...ep 5 Remove the carriage cover Caution Please note that this cover is only on a Falcon II Outdoor 2 heaters printer Step 6 Remove the Y rail cover Step 7 Unlock the head Notes Please refer to the Head...

Page 53: ...Maintenance Manual 53 AP 74065 Rev 1 0 21 11 03 1 Screws M3x8 fixing the head cover Step 10 Remove the head cover Step 11 Replace the parts inside the printer Step 12 Reinstall all parts in the opposi...

Page 54: ...ront cover Step 5 Remove the carriage cover Caution Please note that this cover is only on a Falcon II Outdoor 2 heaters printer Step 6 Remove the 6 screws fixing the maintenance cover Falcon II Outdo...

Page 55: ...fuse of the heater element needs to be done in a special production environment Important Before replacing parts be sure to perform the following operations Turn the machine power OFF Remove the produ...

Page 56: ...is cleaned properly Dust glue and other parts must be removed Step 9 Stick the front heater strip s onto the plate Notes Make sure that the strips connect properly Please make sure that the sensor blu...

Page 57: ...EY 80238 64 model Heater strip assy rear 64 EY 80218 87 model Heater strip assy rear 87 EY 80228 2 x press plate ME 24134 Silicone glue AG 91240 To replace the rear heater on a Falcon II Outdoor print...

Page 58: ...e are no cables stuck 4 3 2 Falcon II Outdoor 4 heaters Heater elements 4 3 2 1 Replacing the dryer Heater D on a Falcon II Outdoor 4H printer Before replacing the dryer make sure to have following it...

Page 59: ...s connect properly Please make sure that the sensor blue blocks are positioned on the flat surface of the front paper guide Stick it as close as possible to the assembly holes Make sure it does not to...

Page 60: ...se follow the instructions mentioned below Step 1 Remove side cover L Step 2 Remove side cover R Step 3 Remove the front cover Step 4 Remove the Y rail cover Step 5 Remove the front paper guide Step 6...

Page 61: ...B2 on a Falcon II Outdoor 4H printer Before replacing the fixer make sure to have following items 50 model Fixer B1 50 EY 80348 and Fixer B2 50 EY 80349 64 model Fixer B1 64 EY 80338 and Fixer B2 64 E...

Page 62: ...plot platform calibre onto the plot platforms 1 plot platforms 2 plot platform calibre onto the plot platforms Step 7 Fix the plot platform calibre onto the plot platform 1 Fix plot platform calibre...

Page 63: ...with fixer Step 10 Remove the fixer Step 11 Degrease the plot platform Notes Make sure the plate is cleaned properly Dust glue and other parts must be removed Step 12 Stick the two fixer strips onto...

Page 64: ...Falcon II Outdoor series printers Maintenance Manual 64 AP 74065 Rev 1 0 21 11 03 1 plot platform 2 fixer heater strip 3 isolation tape...

Page 65: ...80355 2 x press plate ME 24134 Silicone glue AG 91240 To replace the heater on a Falcon II Outdoor 4H printer please follow the instructions mentioned below Step 5 Remove side cover L Step 6 Remove s...

Page 66: ...wo press plates onto the heater strip 50 model X 380 mm 64 model X 380 mm Y 1060 mm 87 model X 660 mm Y 1200 mm Z 1750 mm Notes It will take 1 hour to let the glue dry Step 14 Reinstall all parts in t...

Page 67: ...nect the FFC type cable you should leave the plug disconnected from the power socket for a while Otherwise over current could be generated and damage board When changing the main substrate assembly fo...

Page 68: ...ssembly Step 6 Replace the cooling fan assembly Step 7 Remove the 15 screws fixing the Mainboard cover 1 Panel unit assembly 2 Cooling fan assembly 3 Screws M3x25 fixing the cooling fan assembly 4 Scr...

Page 69: ...0 J120 3 Red Waste fluid BOX sensor cable 21 J121 4 White Ink cover sensor 22 J122 5 White Lever foot SW cable 23 J123 4 Black Lever up sensor Transmission photosensor 24 J124 4 Yellow Lever down sens...

Page 70: ...hite PF_ENC 55 J155 3 White Cover R sensor 56 J156 3 Black Cover L sensor 57 J157 2 White PF motor Lock type 58 J158 3 White CR motor Lock type 59 J159 4 White Lever motor Lock type 60 J160 4 White Pu...

Page 71: ...xagon spacer 4 Screws M3x6 5 Cooling fan assembly 6 Screws M3x20 fixing the cooling fan assembly 7 I F guide 8 Screws M3x8 fixing the I F guide Step 19 Replace the HDD_Extension board assembly Step 20...

Page 72: ...structions in Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly PCI_Linux board assembly and cooling fan assembly to remove the Mainboard assembly Step 2 Remove the...

Page 73: ...g the power board assembly 4 Power source 5 Screws M3x6 fixing the power source Step 7 Replace the power source Step 8 Remove the 2 screws and 2 hexagon nuts fixing the power source board assembly Ste...

Page 74: ...3 Remove the connector between the inlet board assembly and the inlet assembly Step 4 Remove the 4 screws fixing the inlet board assembly 1 Inlet board assembly 2 Screws M3x6 fixing the inlet board as...

Page 75: ...r Plug in 3 J403 4 White Ink sensor K Cartridge 1 4 J404 4 Black Ink sensor C Cartridge 2 5 J405 4 Red Ink sensor M Cartridge 3 6 J406 4 Yellow Ink sensor Y Cartridge 4 7 J407 4 Blue Ink sensor LC Car...

Page 76: ...e front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the PF motor assembly conn...

Page 77: ...move the PF deceleration pulley manually and confirm that the PF deceleration belt is set equally in the center of the PF motor assembly pulley Step 5 Reinstall all parts in the opposite order of the...

Page 78: ...1 Remove the PF_ENC assembly connector Step 2 Remove the 2 screws fixing the PF encoder installation board 1 Bearing 2 Screws M3x6 fixing the PF scale installation board 3 PF scale 4 Screws M4x10 fixi...

Page 79: ...embly to the PF encoder installation board 3 PF encoder installation board Step 9 Replace the PF_ENC assembly Notes When installing the PF_ENC assembly and the PF encoder installation board make sure...

Page 80: ...to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Follow step 1 to 6 in Replacing the PF_ENC assembly and PF scale assembly to remove the PF scale installation board St...

Page 81: ...iage cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Follow the instructions in Replacing the PF motor assembly to remove the PF motor Step 2...

Page 82: ...r to Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the connec...

Page 83: ...ing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail...

Page 84: ...to Removing side cover L Front cover refer to Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Remov...

Page 85: ...x10 Step 5 Replace the CR motor assembly Step 6 Remove the hexagon socket head screws with spring washers 2 fixing the arm motor installation board 1 Arm motor installation board 2 Hexagon socket head...

Page 86: ...oving the carriage cover Y rail cover refer to Removing the Y rail cover 1 Replacing the transmission photosensor lever motor side Step 1 Remove the screw fixing the sensor installation board 1 Sensor...

Page 87: ...ly white front Lever down cable assembly blue rear 2 Replacing the transmission photosensor CR origin side Notes Refer to Head Lock Menu Step 1 Unlock the head Step 2 Move the carriage from the cappin...

Page 88: ...rinters Maintenance Manual 88 AP 74065 Rev 1 0 21 11 03 Step 6 Apply the screw lock to the tab portions of the transmission photosensors to be installed Step 7 Reinstall all parts in the opposite orde...

Page 89: ...he carriage cover Y rail cover refer to Removing the Y rail cover Step 1 Unlock the head Notes Refer to Head Lock Menu Step 2 Move the carriage from the capping position to the left Step 3 Remove the...

Page 90: ...to Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Media guide F refer to Removing media guide F Step 1 Remove the CR motor...

Page 91: ...tes Do not damage the steel belt Remove following covers before replacing the steel belt Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Re...

Page 92: ...steel belt 1 Screws fixing the steel belt 2 Steel belt Step 5 Replace the steel belt Notes Be careful when handling the steel belt The steel belt may be cut off when accreting dust to it or creasing i...

Page 93: ...Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Step 1 Remove the connectors on the SLIDE motor assembly and HD_SLIDE senso...

Page 94: ...rinters Maintenance Manual 94 AP 74065 Rev 1 0 21 11 03 Step 7 Replace the slide motor installation board Step 8 Reinstall all parts in the opposite order of the removal procedure Step 9 Make sure tha...

Page 95: ...moving the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Step 1 Remove the T fence from the T fence spring hook on the side of the L s...

Page 96: ...site order of the removal procedure Notes When installing the T fence pay attention to the following When there is a film on the T fence remove the film and install the T fence Properly install the T...

Page 97: ...Falcon II Outdoor series printers Maintenance Manual 97 AP 74065 Rev 1 0 21 11 03 1 T fence push plate 2 T fence 3 CR_ENC assembly 4 T fence spring hook...

Page 98: ...lley assembly 1 CR slave pulley assembly 2 Steel belt 3 Bearing stopper Step 3 Reinstall all parts in the opposite order of the removal procedure Step 4 Perform steel belt tension adjustment according...

Page 99: ...in Replacing the CR motor assembly to remove the CR motor assembly Step 2 Follow the instructions in Replacing the steel belt to remove the steel belt Step 3 Replace the CR actuator pulley Step 4 Rep...

Page 100: ...following covers before replacing the steel bearer tube guide CR tape power cable and ink tube Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refe...

Page 101: ...crews fixing tube clamp M3x8 Step 5 Completely remove tube bundles 1 and 2 1 Tube bundle 2 Tube bundle 2 Step 6 Remove the 4 screws fixing the tube clamp Step 7 Remove the tube clamp Step 8 Remove the...

Page 102: ...pling screws 4 Screws fixing tube push plate M3x8 4 Screws fixing tube cramp M3x20 Step 15 Reinstall all parts in the opposite order of the removal procedure Notes The CR tape power cables must be bun...

Page 103: ...over Y rail cover refer to Removing the Y rail cover 1 Replacing the cover R sensor assembly Step 1 Remove the cover R sensor assembly connector from the Mainboard assembly Step 2 Remove the 2 screws...

Page 104: ...ews fixing the cover L sensor assembly 1 Cover L sensor assembly 2 Screws M2x8 fixing the cover L sensor assembly Step 4 Replace the cover L sensor assembly Step 5 Reinstall all parts in the opposite...

Page 105: ...utter holder Step 4 Replace the cutter spring Step 5 Reinstall all parts in the opposite order of the removal procedure 2 Replacing the cutter holder cutter cap solenoid assembly and solenoid spring N...

Page 106: ...e the cutter cap and Solenoid spring Step 5 Remove the screw fixing the solenoid assembly to the cutter cap 1 Cutter cap 2 Screws M3x6 fixing the solenoid assembly to the cutter cap 3 Solenoid spring...

Page 107: ...II Outdoor series printers Maintenance Manual 107 AP 74065 Rev 1 0 21 11 03 Step 10 Reinstall all parts in the opposite order of the removal procedure Step 11 Adjust the cutter according to Cutter adj...

Page 108: ...y and head tape power cable Side cover R refer to Removing side cover R Side cover L refer to Removing side cover L Front cover refer to Removing the front cover Carriage cover refer to Removing the c...

Page 109: ...nt head assembly Step 9 Reinstall all parts in the opposite order of the removal procedure Notes Place the removed damper assembly facing upward and fix with tape or place it in a container to prevent...

Page 110: ...Removing the carriage cover Y rail cover refer to Removing the Y rail cover Head cover refer to Removing the head cover Step 1 Drain the ink from all ink paths according to Head wash menu Step 2 Follo...

Page 111: ...he damper assembly Step 8 Replace the damper assembly Step 9 Replace the H ink tube and O ring Notes Please soak the O ring in cleaning liquid before installation Step 10 Reinstall all parts in the op...

Page 112: ...N of pins Colour Connected to Remarks 1 J201 30 White or Black Mainboard Lock type or Plug in 2 J202 30 White or Black Mainboard Lock type or Plug in 3 J203 30 White or Black Mainboard Lock type or P...

Page 113: ...ck I160B head 27 J227 21 White or Black I160B head 28 J228 21 White or Black I160B head 29 J229 21 White or Black I160B head 30 J230 21 White or Black I160B head 31 J231 21 White or Black I160B head 3...

Page 114: ...the CR cursor to the left Step 2 Remove the CR_ENC assembly connector from the CR board assembly Step 3 Remove the T fence from the T fence spring and then from the CR_ENC assembly Step 4 Remove the 2...

Page 115: ...fer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Head cover refer to Removing the head cover Step 1 Remove the P_EDGE sensor assembly connector from the CR board asse...

Page 116: ...fer to Removing the head cover Step 1 Follow the instructions in Replacing the cutter holder cutter spring cutter cap solenoid assembly and solenoid spring to Replacing the P_EDGE sensor assembly to r...

Page 117: ...1 0 21 11 03 Step 7 Remove the CR blade spring 1 CR cursor assembly 2 CR blade spring Step 8 Replace CR cursor assembly Step 9 Reinstall all parts in the opposite order of the removal procedure Step...

Page 118: ...tructions in Replacing the CR cursor assembly to remove the CR cursor assembly Step 2 Remove the E ring fixing the cursor roller assembly KY 80040 1 CR cursor assembly KY 80040 2 E ring fixing the cur...

Page 119: ...shown in the following figure 1 E ring fixing the side cursor roller assembly 2 High load bearing of the side cursor roller assembly 3 Brass spacer of the side cursor roller assembly 4 E ring of the c...

Page 120: ...ng type Step 1 Follow the instructions in Replacing the CR cursor assembly to remove the CR cursor assembly Step 2 Remove the side cursor roller assemblies and B cursor axises together with flat head...

Page 121: ...pacer of the side cursor roller assembly 3 High load bearing of the side cursor roller assembly 4 Spacer of the side cursor roller assembly 5 Brass spacer of the side cursor roller assembly 6 E ring o...

Page 122: ...sembly Notes When replacing the parts inside the maintenance assembly be sure to perform following operation to clear the counter High ink initialization or Cleaning initialization refer to Counter Di...

Page 123: ...late T 2 Screws M3x6 fixing the side plate T Step 3 Remove the side plate T Step 4 Remove the screw fixing the waste fluid receptacle Step 5 Remove the waste fluid receptacle Step 6 Remove the screw f...

Page 124: ...e connections Notes There is some remaining ink in the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the printer Step 9 Remove the 6 screws fixing the m...

Page 125: ...nection sequence for the tubes is as follows Numbers in brackets are the cap numbers from left to right as viewed from the front of the main body o 50 or 64 inch model Cap a and Pump 1 Cap b and Pump...

Page 126: ...not impinge on the nozzle 1 Print head nozzle face 2 Nozzle 3 Cap trace 4 Mirror Step 14 Reinstall all parts in the opposite order of the removal procedure 4 8 2 Replacing the cleaner Step 1 Follow st...

Page 127: ...hird fifth seventh from the left Be sure to install the cleaner with the rubber part toward the rear Step 4 Reinstall all parts in the opposite order of the removal procedure 4 8 3 Replacing the SLIDE...

Page 128: ...e assembly 4 Maintenance origin cable assembly 5 Side plate R Step 2 Remove each origin cable assembly from the transmission photosensor Step 3 Remove the transmission photosensor Step 4 Apply the scr...

Page 129: ...ide cover L refer to Removing side cover L Front cover refer to Removing the front cover Carriage cover refer to Removing the carriage cover Y rail cover refer to Removing the Y rail cover Maintenance...

Page 130: ...pump assembly Falcon II Outdoor 2 heater Falcon II Outdoor 2 heater 1 Pump assembly 2 Screws M3x8 fixing the pump assembly Step 3 Replace the pump assembly Step 4 Reinstall all parts in the opposite...

Page 131: ...lacing the pump assembly to remove the pump assembly Step 2 Remove the screw fixing the pump assembly 1 Pump assembly 2 Screws M3x6 fixing the pump assembly Step 3 Replace the pump assembly Step 4 Rei...

Page 132: ...n operated so be careful not to burn yourself Step 1 Follow the instructions in Replacing the pump assembly to remove the pump assembly Step 2 Remove the 2 screws fixing the pump motor assembly 1 Pump...

Page 133: ...Step 1 Perform the ink discharge operation to discharge the ink from the inside of all ink paths Notes For ink draining procedure refer to Head wash menu Step 2 Remove the following connectors from t...

Page 134: ...rd Step 8 Remove the coupling screws and O ring from the I H assembly Step 9 Remove the 4 screws fixing I C slide 2 and the I H assembly 1 I H assembly 2 I C slide 2 3 Screws M3x8 fixing I C slide 2 a...

Page 135: ...cable assembly Step 3 Replace the holder pressure spring Step 4 Remove the SC cable assembly connector from the ink ID board assembly Step 5 Replace the ink ID board assembly Step 6 Reinstall all par...

Page 136: ...ssembly ink NOT sensor ink END sensor Step 1 Remove the I H assembly Step 2 Remove the cables from the I H assembly clamp Step 3 Remove the cartridge frame assembly Step 4 Remove the screw fixing the...

Page 137: ...Falcon II Outdoor 2H Notes When replacing the waste fluid bottle assembly be sure to perform following operation to clear the counter High ink initialization or Cleaning initialization refer to Counte...

Page 138: ...the waste fluid bottle assembly be sure to perform following operation to clear the counter High ink initialization or Cleaning initialization refer to Counter Initialization Menu Step 1 Remove the w...

Page 139: ...ove the waste liquid BOX sensor assembly connector from the rear side cap R 1 Rear side cap R 2 Waste liquid BOX sensor assembly connector Step 3 Remove the screws 3 at the front and 12 at the right a...

Page 140: ...d 2 Waste liquid BOX sensor assembly 3 Screws M2x8 Step 8 Remove the waste liquid BOX sensor assembly Step 9 Reinstall all parts in the opposite order of the removal procedure Notes When installing th...

Page 141: ...ttle assembly to remove the waste fluid bottle assembly Caution Waste ink will remain inside the tubes Be careful that the ink is not spilled from the tube onto the printer or items close to the print...

Page 142: ...ep 5 Reinstall all parts in the opposite order of the removal procedure Notes When installing the waste liquid BOX sensor assembly pay attention to following points Adjust the waste liquid BOX sensor...

Page 143: ...embly 1 Scroller R assembly 2 Hexagon socket head springs Step 2 Replace the scroller R assembly Step 3 Reinstall all parts in the opposite order of the removal procedure 2 Replacing the pressure roll...

Page 144: ...74065 Rev 1 0 21 11 03 Step 3 Remove the E ring fixing the axes of the rollers to be replaced 1 Pressure roller 2 Roller 1 3 Roller 2 4 E ring E 3 5 E ring E 4 Step 4 Replace the rollers Step 5 Reinst...

Page 145: ...L assembly 1 Scroller L assembly 2 Hexagon socket head springs Step 2 Replace the scroller L assembly Step 3 Reinstall all parts in the opposite order of the removal procedure 2 Replacing the pressur...

Page 146: ...6 AP 74065 Rev 1 0 21 11 03 Step 3 Remove the E ring fixing the axes of the rollers to be replaced 1 Pressure roller 2 Roller 1 3 E ring E 3 4 E ring E 4 Step 4 Replace the rollers Step 5 Reinstall al...

Page 147: ...unctions 5 2 PREPARATION Before you can use the self diagnosis function you should make the machine ready and display the self diagnosis menu 5 2 1 Preparations on Machine Before starting up the self...

Page 148: ...diagnosis menu on the operation panel The self diagnosis menu is completely independent of the normal operation mode and self diagnosis display mode To call up the self diagnosis menu follow the step...

Page 149: ...vailable diagnosis items 5 3 1 Operating Self Diagnosis Mode Follow the operation flow shown below to operate the self diagnosis mode For more detailed operation steps refer to the flow chart of the a...

Page 150: ...2 key or the F4 key on the operation panel to modify the set value Step 4 To save the modified value press the ENTER key on the operation panel The modified set value is stored and a next item is disp...

Page 151: ...sensors and fans Refer to Inspection Menu Adjustment Menu Performs various adjustments for the printer mechanism Refer to Adjustment Menu Purge Menu Performs mode specified purge Refer to Purge Menu S...

Page 152: ...functions of the operation panel keys LCD and LED Operation Panel Menu Sensor This menu displays the sensor status in the operation panel CR_HP sensor Cover sensor Lever sensor P_EDGE sensor P_REAR se...

Page 153: ...ntenance Manual 153 AP 74065 Rev 1 0 21 11 03 5 4 1 Memory Size Menu This menu displays the memory size RamCapacity RamCapacity 128 MB Notes The Memory Size menu displays the size of the memory instal...

Page 154: ...about the firmware and mainboard assembly Firmware version Backup parameter version Setting of dip switches of mainboard assembly Revision of mainboard assembly Notes The details of the dipswitch set...

Page 155: ...on the LCD To exit the operation panel key check press the CANCEL key 2 LCD check The entire LCD screen is filled in black You can check for any missing dots 3 LED check The following LEDs light up in...

Page 156: ...DE sensor 0 to FF 0 to 255 Replacing the P_EDGE sensor assembly P_REAR R sensor ON OFF Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly P_REAR L sensor ON OFF Replacing the P_REAR_R...

Page 157: ...nsor PaperRear R Off P_REAR_R sensor PaperRear L Off P_REAR_L sensor 6 12 Sensor Headslide On HD_SLIDE sensor Temp 25 C Head thermistor 7 12 Sensor Ink ID 1 ECO Ink ID sensor 1 Ink ID 2 ECO Ink ID sen...

Page 158: ...1 0 21 11 03 5 4 5 Encoder Menu This menu displays the detected values from the following encoders CR_ENC Carriage PF_ENC Media feed Notes For the encoder detected values the encoder pulse numbers are...

Page 159: ...11 03 5 4 6 Fan Menu This menu is used to check if the fan operates normally by turning it ON and OFF the fan As soon as you select this menu the fan will be activated When you press the CANCEL key t...

Page 160: ...d ink 1 A B nozzles M dot Discharge amount of head ink 2 A B nozzles M dot Discharge amount of head ink 3 A B nozzles M dot Discharge amount of head ink 4 A B nozzles M dot Cutter solenoid down times...

Page 161: ...head 1 B nozzle ink 5 9 Maintenance Fire 2 A 00000000Mdot Discharge amount of head 2 A nozzle ink Fire 2 B 00000000Mdot Discharge amount of head 2 A nozzle ink 6 9 Maintenance Fire 3 A 00000000Mdot Di...

Page 162: ...include any CPU errors A serious error history can contain up to 32 error events Error Error0 Y current Error1 X motor 1 16 Error Error2 X motor Error3 X motor 2 16 Error Error30 Y current Error31 Y c...

Page 163: ...n Repeatability Adjustment Menu CW adjustment Prints out a print to adjust any gaps between the heads CW Adjustment Menu Band feed correction Prints out a print to correct the media feed amount for ea...

Page 164: ...es Before performing skew check ensure that the media is set correctly Since the reference position where media has been set is determined the first time the media left edge is detected errors may res...

Page 165: ...input using the QR code has been selected Make sure that the operation panel displays Input HEAD1 QR code Input the QR code from the QR code reader QRcode QRcode Input Head1 QRcode Head ID input ENTER...

Page 166: ...v 1 0 21 11 03 4 Initial ink charge menu When the input head rank has been confirmed initial ink charge is performed Charge Ink charge enter CANCEL Initial charge is not executed Voltage input value i...

Page 167: ...2 After media has been set the machine prints out head nozzle check patterns in the following modes The following is the description of the printing method 1 pass Single way Step 3 Check the printed h...

Page 168: ...onditions are found in the ink discharge status of the head nozzles perform ink purge on the relevant heads Step 5 After the ink purge the system returns to the purge selection menu ChkNozzle Set Pape...

Page 169: ...Head Slant Adjustment please follow the steps mentioned below Step 1 Go to Adjust Head Slant Step 2 Print out SLANT pattern two times Step 3 Remove the Damper Press Step 4 Loosen the screw which secu...

Page 170: ...ries printers Maintenance Manual 170 AP 74065 Rev 1 0 21 11 03 1 This area should be a straight line Step 6 Tighten the screw which secures the Head Fixing Plate Step 7 Repeat step 1 to 6 until the ad...

Page 171: ...ng Plate 1 Head fixing plate securing screw 2 Front Back Adjustment Screw Step 4 Adjust the head front back position by moving the Head Front Back Adjustment Screw Caution Please note that the referen...

Page 172: ...is a straight line 3 Check if the lines of 1A and 4B go in the centre Also check lines 2A and 3B 3A and 2B and 4A and 1B Step 5 Tighten the screw which secures the Head Fixing Plate Step 6 Repeat step...

Page 173: ...ase follow the steps mentioned below Step 1 Go to Adjust Bi D Step 2 Print out the Bi Directional pattern 1 Adjust this dash line so it becomes a straight line Caution For a straight line In case the...

Page 174: ...heads Then you enter the difference for the relevant parameter To perform a Uni directional Adjustment please follow the steps mentioned below Step 1 Go to Adjust Uni D Step 2 Print out the adjustmen...

Page 175: ...n in the media feed direction Then you enter the measured value through this menu The system uses this entered value to determine the PF encoder resolution parameter in the firmware To perform an X le...

Page 176: ...000 500 mm ENTER CANCEL Feed Adj Enter Print Start ENTER Feed Adj Set paper A media is not set Media setting Feed Adj Paper Initial Finish media initialization Feed Adj Adjustment Print Display during...

Page 177: ...ensation and media cutting are performed The following is the description of the printing method Black one path one way Step 3 Measure the following adjustment items for the results of the printing of...

Page 178: ...21 11 03 Top Bottom Set Paper If media is not set Set media Top Bottom Paper Initial End Media Initialization Top Bottom Adjustment Print Display during adjustment printing Top Bottom Top Length 0 40...

Page 179: ...e adjustments following the steps below Step 1 Set media as necessary Notes Use cutting media for adjusting the P_REAR sensor Set A3 cutting media in portrait orientation P_REAR sensor position adjust...

Page 180: ...tep 4 Input the measurement as the parameter of the P_REAR sensor position Rear Sensor Set Cutting Paper Set media Rear Sensor Paper Initial If media is not set End media initialization Rear Sensor Pa...

Page 181: ...nt items Make adjustments following the steps below Step 1 Set media as necessary Step 2 After media has been set the machine prints out the following test Printings Nozzle check Head nozzle check pat...

Page 182: ...p 6 After the ink has been drained install the head cleaning fixture Step 7 Press the ENTER key in the operation panel to supply the cleaning fluid Step 8 After the cleaning fluid has been supplied re...

Page 183: ...ey to drain ink Clean Head Ink Discharge End Ink draining Clean Head Set Cleaning jig Set the head cleaning jig and press the ENTER key to charge the cleaning liquid Clean Head Head Cleaning Charge cl...

Page 184: ...consumption counter 1 0 Ink consumption counter 2 0 Ink consumption counter 3 0 Ink consumption counter 4 0 Ink consumption counter 5 0 Ink consumption counter 6 0 Ink consumption counter 7 0 Ink cons...

Page 185: ...d pitch follow the steps below Step 1 Set media as necessary Step 2 Select Adj SendPitch Step 3 Select Pattern 1 or Pattern 2 to print feed pitch check patterns Pattern 1 Drawn with 1 inch 2 54 cm int...

Page 186: ...ill printing menu A fill printing pattern is printed by both ends of the head A Media feed direction B 100 print 50 inch specifications and 64 inch specifications are pattern printed in the sequence 1...

Page 187: ...e printer heads The Purge menu includes the following diagnosis items Diagnosis item Description Normal Performs normal purge Powerful Performs powerful purge Little Performs minimum purge Initial ink...

Page 188: ...menu includes the following items Diagnosis item Description Nozzle Check Prints the head nozzle check pattern Adjustment variables Prints out the set values of various adjustment items Notes When ser...

Page 189: ...justment parameters Parameter Update Menu Parameter F1 Initialize Update F2 5 8 1 Parameter Initialization Menu This menu initializes the adjustment parameters The parameters that can be initialized i...

Page 190: ...position alignment CW adjustment Media feed distance Mechanical parameter Ink parameter Ink ID mask Serial number Notes If you update any parameter in the Parameter Update menu always turn the power O...

Page 191: ...orrection After a head voltage has been entered the system shifts to the Ink Charge menu HeadRank HeadRank ID1 H Head ID input 1BZ3E3ECVXUWWQQ ENTER Incorrectly entered Error Press ENTER to re enter H...

Page 192: ...j 1 Head 1A 28 PrintPos Adj 1 Head 1B 28 If the parameter is updated PrintPos Adj PrintPos Adj 1 Head 4B ENTER Update Parameter 48 ENTER PrintPos Adj Updating parameter 3 CW This updates the CW adjust...

Page 193: ...ers Maintenance Manual 193 AP 74065 Rev 1 0 21 11 03 4 Media feed distance This updates the media feed distance parameters PaperFeedLen X Length 290 1010 500 0 mm ENTER PaperFeedLen Update Parameter E...

Page 194: ...echparm Top Length 0 40 0 5 0 mm Mechparm Bottom 0 40 0 5 0 mm Mechparm Side 0 20 0 5 0 mm Mechparm Rear Sensor 0 27 0 17 0 mm ENTER Mechparm Update Parameter ENTER Mechparm Updating Parameter 6 Ink p...

Page 195: ...rameter 7 Ink ID mask Update the ink ID mask parameters The setup items are as follows Set Ink ID is always fixed When a mask has been set any cartridge inserted will be handled as dye 4 colours fixed...

Page 196: ...number entry This is for entering the serial number SerialNo DD5 000001 SerialNo DD5C 00001 SerialNo DD5C1 0001 SerialNo DD5C12 001 SerialNo DD5C123 01 SerialNo DD5C1234 1 SerialNo DD5C12345 Notes The...

Page 197: ...e Menu Head lock Tests head lock operation Performs wiper up down operation via the selecting menu Head Lock Endurance menu Pump Drives the positive negative pressure pump motor Pump Endurance menu Le...

Page 198: ...g cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles has been set to 1 the units continuously repeat endurance running until a key input is gi...

Page 199: ...cycles 1 to 10000 Notes The motor drive parameters are determined as follows depending on the media feed amount Speed 54 cps Acceleration 0 1 G Deceleration 0 1 G If the number of endurance running c...

Page 200: ...ings are shown below Setup item Description Parameters Remarks Page size Sets amount of media feeds per endurance operation 30 to 3000 Unit mm Number of endurance running cycles Set the number of endu...

Page 201: ...Falcon II Outdoor series printers Maintenance Manual 201 AP 74065 Rev 1 0 21 11 03 Cutter Time Wait sec 40 Check Waiting time ENTER Cutter Count 5 Perform endurance ENTER Cutter End 50...

Page 202: ...durance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key inp...

Page 203: ...k operation according to the set items Notes Refer to Head Up Down Endurance Menu The wait time for head lock endurance is set to 10 seconds Head lock Wiper U D Yes No Wiper up and down Yes ENTER Life...

Page 204: ...y High Normal Low Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat end...

Page 205: ...running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endurance running until a key input is gi...

Page 206: ...time one printing is printed out or not Yes No Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the...

Page 207: ...Falcon II Outdoor series printers Maintenance Manual 207 AP 74065 Rev 1 0 21 11 03 Nozzle Count 5 Perform endurance running ENTER or CANCEL Nozzle End 50...

Page 208: ...0 to 100 Unit mm Number of endurance running cycles Set the number of endurance running cycles 1 to 10000 Notes If the number of endurance running cycles is set to 1 the units continuously repeat endu...

Page 209: ...Falcon II Outdoor series printers Maintenance Manual 209 AP 74065 Rev 1 0 21 11 03 Total Life Count 5 Perform endurance running ENTER or CANCEL Total Life End 50...

Page 210: ...before the occurrence of the serious error Check CR Motor 50 Number of endurance running cycles CR Motor PF Motor 0 Number of endurance running cycles PF Motor 1 5 Check Cutter 33 Number of endurance...

Page 211: ...ual 211 AP 74065 Rev 1 0 21 11 03 5 10 HEAD LOCK MENU Lock and unlock the head lock The following items are in the head lock menu Lock Locks the head Unlock Releases the head lock Head lock F1 Lock Un...

Page 212: ...enu Test 50 This menu heats the temperature up to 50 C Heater Test 50 Menu Test Max This menu heats the temperature up to the maximum temperature Heater Test Max Menu Version This menu displays the ve...

Page 213: ...4 Heater Test 50 Menu This menu heats the temperature up to 50 C Test 50 Sending to heat system The display will mention de current temperature You can follow the heating of the heater elements on the...

Page 214: ...ion Menu This menu displays the version of the control heater board Version Ver 2 03 5 11 7 Heater Adjust Menu Notes With this menu you can calibrate the heaters Please note that this function is for...

Page 215: ...rd is exchanged etc Step 1 If the system is in the operation mode or the self diagnosis menu mode press the POWER key to power off the unit Step 2 Press the POWER key while simultaneously pressing and...

Page 216: ...TENANCE MODE This section explains how to start up and operate the maintenance mode and provides the list of available diagnosis items 6 2 1 Starting Up Maintenance Mode To use the maintenance mode yo...

Page 217: ...Falcon II Outdoor series printers Maintenance Manual 217 AP 74065 Rev 1 0 21 11 03 6 2 2 Operating Maintenance Mode For operating the maintenance mode refer to Operations in Self Diagnosis Mode...

Page 218: ...Rest ink 5 Displays ink consumption counter 5 Rest ink 6 Displays ink consumption counter 6 Rest ink 7 Displays ink consumption counter 7 Rest ink 8 Displays ink consumption counter 8 Cutter service l...

Page 219: ...Ink remain 3 00000000 Ink remain 4 00000000 2 11 Counter Display Ink remain 5 00000000 Ink remain 6 00000000 3 11 Counter Display Ink remain 7 00000000 Ink remain 8 00000000 4 11 Counter Display Cutt...

Page 220: ...n II Outdoor series printers Maintenance Manual 220 AP 74065 Rev 1 0 21 11 03 Counter Display Head 3A 00000000Mdot Head 3B 00000000Mdot 10 11 Counter Display Head 4A 00000000Mdot Head 4B 00000000Mdot...

Page 221: ...itialization Initializes NVRAM Timer initialization Initializes the timer Cutter initialization Initializes the cutter cumulative counter CR motor initialization Initializes the CR motor service life...

Page 222: ...s only available onto the Falcon II Outdoor printers with following firmware version or higher Falcon II Outdoor V2 00 6 3 3 1 Request correct MAC address Step 1 Remove the Right Cover Step 2 Remove t...

Page 223: ...owing message will appear on the display MAC address Input Password Step 4 Press the F2 key Step 5 Press the F3 key Step 6 Press the F1 key Step 7 Press the F4 key Step 8 The password has been inserte...

Page 224: ...es printers Maintenance Manual 224 AP 74065 Rev 1 0 21 11 03 7 ADJUSTMENTS 7 1 INTRODUCTION Adjustments and adjustment procedures required when replacing parts are explained in this chapter Notes Refe...

Page 225: ...Check Menu 4 Head precision adjustment Head precision adjustment 5 Repeatability adjustment Repeatability Adjustment Menu 6 CW adjustment CW Adjustment Menu 7 Test Print Test print menu Print head 8 H...

Page 226: ...adjustment P_REAR sensor position adjustment menu 5 Test Print Test print menu PF motor assembly 6 Initializing PF motor history Parameter Initialization Menu 1 Media sensor sensitivity adjustment Med...

Page 227: ...ment 3 Continuous printing endurance operation check Head Nozzle Check Menu Sequential Printing Endurance Menu 4 Head nozzle check Head Nozzle Check Menu 5 Head angle check Head Slant Check Menu 6 Hea...

Page 228: ...be changed or deleted If it is necessary to replace the Mainboard while performing maintenance work make a parameter backup You can shorten some of the adjustment procedures by matching the printer m...

Page 229: ...card for parameter backup into the memory card connector slot J104 on the mainboard assembly Notes Install the memory card so that its front is toward the inside of the printer Step 3 Turn the power...

Page 230: ...ys PRINTER CARD Step 3 Press either the MENU key or MENU key on the operation panel CARD PRINTER is displayed on the LED display on the operation panel Step 4 Press the ENTER key on the operation pane...

Page 231: ...input 7 4 FIRMWARE INSTALLATION The procedure for installing firmware is explained below The programs firmware that control the operation of the printer are recorded on the NVRAM Flash ROM installed...

Page 232: ...llation procedure The procedure for installing firmware is explained below Use the following procedure to install firmware Important Before replacing parts be sure to perform following operations Turn...

Page 233: ...ower of the printer ON Step 4 Firmware installation starts Step 5 Check if the buzzer sounded and whether the firmware was installed correctly Step 6 Turn off the power source to the printer Step 7 Re...

Page 234: ...if the buzzer sounded and whether the firmware was installed correctly Step 6 Power the unit OFF Important After installation of the firmware onto the Falcon II Outdoor 4 heater you must upgrade the h...

Page 235: ...ser Setting Rem Update F2 Ver Update 1 1 Step 4 Press the F2 key Step 5 The heater system board is now being updated The display will mention the following messages Erasing sectors Wait flash programm...

Page 236: ...ools are required when adjusting the tension of the steel belt Tension gauge max 2 0 N 200 g Steel belt tension attachment 2 for gauge diameter 2mm 0 08in or less Notes Refer to jig and Tool list 7 5...

Page 237: ...of regulated values adjust the steel belt tension screws 1 Steel belt 2 Steel belt tension screw 3 CR slave pulley Step 3 Move the CR cursor to the left and right once or twice Adjust the CR driven pu...

Page 238: ...belt Tension gauge max 50 N 5 kgf Notes Refer to Jig and tool list 7 6 2 Adjustment Procedure Use the following procedure to adjust the tension of the PF deceleration belt Step 1 Loosen the 2 screws f...

Page 239: ...serted will not spray Consequently these heads cannot be adjusted Perform adjustments in all modes except for 6 colour mode 7 7 1 Head angle adjustment Step 1 Start the self diagnostic function Notes...

Page 240: ...A becomes straight Step 6 If CW is aligned but CCW is not make adjustments until amount of CW and CCW offset are identical 1 Angle adjustment screw Notes For 87 inch specifications the head 5 A 5 B 6...

Page 241: ...4 using head 1 as a reference 2nd Line In order to confirm the results of the adjustments performed on the 1st line this pattern checks to see whether or not row B of heads 3 2 and 1 has been adjuste...

Page 242: ...perpendicular line See A in following figure b Confirm that row B adjustments have been made See B in following figure c Confirm that solids are properly printed See C in following figure 1 Media feed...

Page 243: ...3A 7A 3A 7B 3A 8A 3A 8B 3B 4A 3B 4B 3B 5A 3B 5B 3B 6A 3B 6B 3B 7A 3B 7B 3B 8A 3B 8B 4A 4B 4A 5A 4A 5B 4A 6A 4A 6B 4A 7A 4A 7B 4A 8A 4A 8B 4B 5A 4B 5B 4B 6A 4B 6B 4B 7A 4B 7B 4B 8A 4B 8B 5A 5B 5A 6A 5...

Page 244: ...ead 5 A 5 B 6 A 6 B 7 A 7 B 8 A 8 B are added Step 7 Adjust reciprocation per head height 1 Head height LOW 2 Head height MIDDLE 3 Head height HIGH Notes In the event that all parts of unit do not lin...

Page 245: ...p 4 Enlarge using a magnifying glass Adjust each head until the dotted line on printing A in following figure becomes straight using head 1 as a reference 1 Reference head Notes For 87 inch specificat...

Page 246: ...x 50 N 5 kgf Notes Refer to Jig and Tool List 7 10 2 Adjustment Procedure Use the following procedure to adjust the tension of the CR deceleration belt Step 1 Loosen the 4 hexagon socket head cap scre...

Page 247: ...diagnostic menu Step 3 In the inspection menu select Check Check Step 4 Select Sensor Etc on the sensor menu Step 5 Open and close the front cover assembly and make sure the dimension between the medi...

Page 248: ...Falcon II Outdoor series printers Maintenance Manual 248 AP 74065 Rev 1 0 21 11 03 1 Sensor cam 2 Set screw Step 7 Use step 5 to check the display on the operation panel once more...

Page 249: ...owing the procedures below Step 1 Unlock the head lock according to Head Lock Menu Step 2 Move the CR cursor on the platen Step 3 Remove the head cover according to Removing the head cover Step 4 Poin...

Page 250: ...ment jig 1 2 mm side Step 10 Fasten the screws 2 one on the right one on the left that fasten the head U D eccentric shaft lever Step 11 Apply non reflective tape to the head U D eccentric shaft lever...

Page 251: ...ever so that the media stays still on the sensor If the media is lifted off the accuracy of the sensor may be affected A non conductive type screw driver should be used when adjusting the control on t...

Page 252: ...level with media adjustment of the A D value Step 1 Set the standard media Step 2 Select Check Head Lock in the self diagnosis menu Notes Refer to Self Diagnosis Function Step 3 Release the head lock...

Page 253: ...he A D value of the HIGH level following the 1 HIGH level A D value adjustment procedure Step 2 Align the cutter and the right edge of the standard media by moving the carriage 1 Razor Blade Notes Per...

Page 254: ...the cutter Step 1 Confirm if the media has been cut correctly Notes Refer to Cutter Endurance menu Step 2 If media guide F has been installed at an angle adjust it Notes Refer to Removing media guide...

Page 255: ...1 03 1 Cutter holder 2 Cutter groove of the sub platen Step 5 Tighten the screw fixing the cutter holder Step 6 Insert paper into unit Manually place an indentation into paper Step 7 Confirm that the...

Page 256: ...talled to the main body pump 1 is the pump on the left and pump 2 the one on the right viewed from the front 1 Pump 1 2 Pump 2 Step 1 Remove the maintenance cover Step 2 Following the instructions in...

Page 257: ...s Step 7 Reconnect the tubes 50 or 64 Falcon II Outdoor 2 heater 50 or 64 Falcon II Outdoor 4 heater 2 For 87 inch spec Notes When the pump assembly has been installed to the main body the pumps are p...

Page 258: ...ent up in the self diagnosis mode and release the head lock Step 3 Disconnect the tubes to the heads Step 4 Remove the waste tubes from there connector 1 connection to the heads 2 waste tube connectio...

Page 259: ...the carriage cover according to Removing the carriage cover Step 2 Remove the maintenance cover according to Removing the maintenance cover Step 3 Following the instructions in Self Diagnosis Functio...

Page 260: ...ecting cap 3 3 Tube connecting to cap 1 Step 8 Use a linking tube to connect the new part pump tube DF 43951 to the tube connecting cap 2 1 Tube connecting to waste fluid side 2 Tube connecting to cap...

Page 261: ...21 11 03 Step 10 Bundle the waste fluid tubes in the large waste fluid tube 1 large waste fluid tube Step 11 Bundle the connectors together in the locking wire saddle Step 12 Bundle the remaining tub...

Page 262: ...uence from left to right viewed from the front When the pump assembly has been installed to the main body the bundling locations are bundling location A bundling location B and bundling location C in...

Page 263: ...e 2 Tube connecting to cap 1 3 Tube connecting to cap 4 Step 3 Connect up the tubing for pump 2 in the manner shown in the figure below 1 Tube connecting to waste fluid tube 2 Tube connecting to cap 2...

Page 264: ...waste fluid tube 2 Tube connecting to cap 5 3 Tube connecting to cap 8 Step 6 Insert in the waste fluid tubes from the pumps a piece of 15 cm tube DF 43951 1 piece of tube 15 cm Step 7 Stick the locki...

Page 265: ...II Outdoor series printers Maintenance Manual 265 AP 74065 Rev 1 0 21 11 03 1 large waste fluid tube Step 10 Bundle the remaining tubes cables and connectors together in the manner shown in the figure...

Page 266: ...cket Otherwise you may suffer electric shock or the machine s electric circuits may be damaged Disconnect all cables from the machine Not doing so could cause damage to the printer Caution Ensure ther...

Page 267: ...oder detection slit plate Several times per year Media dust accumulation Foreign objects Damages Clean it If any damages are found replace the part P_REAR sensor surface Several times per year Media d...

Page 268: ...WEEKLY 5 WEEKLY 8 3 2 Service by authorised Mutoh technician Perform periodical inspections according to the table below N Part number Quantity Action 1 MY 42110 4 Replace the dampers 2 MY 41405 2 Rep...

Page 269: ...or more details of the counter display menu Name Life expectancy Warning display Print head 28 billion dot Warning at 95 Warning Head Life 8 5 JIG AND TOOL LIST This section provides lists of jigs and...

Page 270: ...neric product Amphenol 36P male connector 3 Tension gauge Generic product For measuring 5 000g Max Reference maker Oba Keiki Seisakusho 4 Tension gauge Generic product Max capacity should be 200 to 50...

Page 271: ...hole that fastens the Y drive base Kanto Kasei Co Ltd FLOIL G MK 1 Y rail machining drawing Coating the hole that fastens the return pulley mounting plate Kanto Kasei Co Ltd FLOIL G MK 1 Y rail and Ro...

Page 272: ...MK 1 Parts Item Manufacturer Type PF Driving Components Set screw Apply the screw lock to the coupling set screw Three Bond Co Ltd 1401 CR Driving Components Adjusting screw of the CR slave pulley Af...

Page 273: ...ts Pump assembly Acetate tape is fixed to the pump assembly tube prevents dislodging of tube Not specified Others Locations where sharp edges are likely to occur Acetate tape is fixed to tape electric...

Page 274: ...res below 1 Task before transportation Step 1 Turn on the power to the product Step 2 Verify if the product is at a normal status Step 3 Start the auto diagnostic function Notes Refer to Self Diagnosi...

Page 275: ...rs Maintenance Manual 275 AP 74065 Rev 1 0 21 11 03 Notes Refer to the User s Guide Step 11 Package the machine 2 Task after transportation Step 1 Unpack assemble and install the machine Step 2 Make t...

Page 276: ...d when the product is operating normally and when an error occurs There are the following types of messages Priority level Message Type Description Refer to 1 Operating condition display Displayed whe...

Page 277: ...D_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Cover sensor adjustment 1 Cover Open The front cover is open 3 The Mainboard assembly may have a problem Replace the Mainboa...

Page 278: ...nd cooling fan assembly 1 Check he operation of the Test Sensor via the self diagnostic function If OFF is displayed when he paper is setup replace he P_REAR sensor assembly Replacing the P_REAR_R sen...

Page 279: ...assembly Media sensor sensitivity adjustment Replacing the P_EDGE sensor assembly 2 Make sure the P_EDGE sensor assembly connector at the cursor is securely connected Securely connect it to CR board...

Page 280: ...rection of the grooves Please refer to the User s Guide 2 has the cutter cap securely been installed Reset the cutter cap securely Please refer to the User s Guide 3 Check the cutter s up and down sli...

Page 281: ...oard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 6 Open CR cable faulty solenoid assembly faulty board assembly etc may be the cause Replace the CR tape powe...

Page 282: ...self diagnostic function Operate the lever at the end detecting element of the ink sensor assembly to check if the ink end indication changes At this time the sensor for detecting the presence of cart...

Page 283: ...tialization does take effect when the waste ink is disposed of and waste ink history is initialized the Mainboard may be damaged Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Ext...

Page 284: ...connections of the following connectors Mainboard J102 power source board small assembly CN51 CN52 2 The HDD_MOTHER board assembly may be damaged Replace the ink tube Initializing CR motor history 3...

Page 285: ...nsor connectors are connected to the rear side cap R Redo the connections of the following connectors Mainboard J120 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assemb...

Page 286: ...connected properly 11 Error sensor D2 Sensor D2 Check if the sensors are connected properly 12 Conn err Left D2 Sensor D2 Check if the left sensor is connected properly 13 Conn err Right D2 Sensor D2...

Page 287: ...II Outdoor series printers Maintenance Manual 287 AP 74065 Rev 1 0 21 11 03 Notes Check if the connectors are properly connected to the power board Check if the sensors are connected onto the right co...

Page 288: ...error command Online frame error 2 I 15 2 error command Overrun error 3 I 15 3 error command Online parity error 4 I 15 4 error command Sum check error 5 I 15 5 error command ESC parameter 6 I 15 6 e...

Page 289: ...not been defined in command modes was analyzed 2 MH02 error command Parameter error Number of parameters following command is incorrect 3 MHO3 error command Numeric error Number of parameters followin...

Page 290: ...a restart has occurred solve the problems to restart the printer and delete the error 1 CPU system critical errors No Message Phenomenon Check point Action Refer to 1 E 001 error DRAM Standard DRAM er...

Page 291: ...urred while loading or storing commands 9 E 016 error CPU Err 07 Bus exception errors Loading and storing buss errors occurred while loading and storing commands 10 E 016 error CPU Err 08 System call...

Page 292: ...critical errors No Message Phenomenon Check point Action Refer to 1 E065 error PF motor Trouble occurred in the PF motor X axis during operation Displayed when the motor commended value and feedback f...

Page 293: ...ard assembly Replacing PF Motor Assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 5 E 066 Error CR Motor Trouble occurred in the C...

Page 294: ...ion board assembly HEAD_DRV board assembly and cooling fan assembly 7 E 070 Error CR Timeout Err Time out occurred in the head travel Y axis during operation Displayed when he carriage has not reached...

Page 295: ...ainboard assembly Make sure that the connections of the Mainboard assembly connector J155 J156 are good and check the operation of the cover sensor via Test sensor of the self diagnostic function Repl...

Page 296: ...ke sure that the connections of the head tape power cables are good Redo the connections of the following connectors CR board J217 J232 Reset the head error Replacing the CR board assembly Counter ini...

Page 297: ..._SLIDE sensor assembly Replacing the SLIDE motor assembly HD_SLIDE sensor assembly and slide motor installation board 3 The SLIDE motor assembly may be damaged Replace the SLIDE motor assembly Replaci...

Page 298: ...ad assembly Replacing the print head assembly and head tape power cable Counter initialization menu 4 The CR board assembly may be damaged Replace the CR board assembly Replacing the CR board assembly...

Page 299: ...y connect the cable for the transmission photosensor cable to Mainboard assembly connectors J123 and J124 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cool...

Page 300: ...he Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 Check the up down operation of he cap wiper via Sensor Head Lock...

Page 301: ...DE motor assembly for the WIPER slide are good Replace the SLIDE motor assembly for the wiper SLIDE Replacing the SLIDE motor assembly wiper arm 6 The Mainboard assembly may be damaged Replace the Mai...

Page 302: ...ections of the following connectors Mainboard J101 power source board CN2 CN4 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 3 Make sure...

Page 303: ...rd J301 Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Removing the panel unit assembly 3 The DIMM optional memory may be damaged Replac...

Page 304: ...ing the I H ink holder assembly 5 The JUNCTION board assembly may be damaged Replace the JUNCTION board assembly Replacing the JUNCTION board assembly 6 The Mainboard assembly may have a problem Repla...

Page 305: ...The HEAD_DRV board assembly may have a problem Replace the HEAD_DRV board assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 5 Ink...

Page 306: ...hen the pressure arm is at the lower position Redo the connections of Mainboard assembly connectors J123 and J124 Replace the transmission photosensor at the lever Replacing the Mainboard assembly HDD...

Page 307: ...connectors Mainboard J105 Panel board J301 Replacing the Mainboard assembly HDD_extension board assembly HEAD_DRV board assembly and cooling fan assembly 3 The panel unit assembly may be damaged Repla...

Page 308: ...g operation 2 Check the platen for contamination by paper dust and ink If the platen is contaminated by ink or paper dust wipe off with a damped soft cloth User s Guide 3 The paper is wrinkled at pape...

Page 309: ...Falcon II Outdoor series printers Maintenance Manual 309 AP 74065 Rev 1 0 21 11 03 7 Check the scrollers for bends Replace the scrollers User s Guide...

Page 310: ...ly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Replacing the P_REAR_R sensor assembly and P_REAR_L sensor assembly 2 Check adjustment...

Page 311: ...sing the provided cleaning cloth for cleaning the wipers slightly dampen with cleaning liquid it and wipe the surface of the cleaning wipers then recheck their condition by performing the cleaning ope...

Page 312: ...ctors for the print head CR board J201 J232 Mainboard J137 J152 Replacing the print head assembly and head tape power cable Replacing the CR board assembly Replacing the print head assembly and head t...

Page 313: ...for the print head CR board J201 J232 Mainboard J137 J152 Replacing the print head assembly and head tape power cable Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assem...

Page 314: ...shment Faint lines are drawn White streaks appear on the printing If these conditions are observed perform cleaning a couple of times before printing then check the result If cleaning does not improve...

Page 315: ...fan assembly Replacing the pump motor assembly 9 Check if he nozzle face is wiped correctly Using the wiper wipe the nozzle face well User s Guide 10 Check the cleaning wipers for contamination Using...

Page 316: ...ssembly 1 Check if the condition is recovered by cleaning If the condition is not recovered by performing the cleaning operation a couple of times leave the product for a while then recheck it User s...

Page 317: ...itions Be sure to use the product under the guaranteed operation conditions 14 Fiber tracking is shown in prints 2 Check if printing began immediately after ink replenishment The following phenomea ma...

Page 318: ...he pump motor assembly Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly Replacing the pump motor assembly 8...

Page 319: ...ision adjustment 3 Check the two way printing position alignment for problems Adjust the two way printing position alignment Repeatability alignment menu 4 Check if CW adjustments are made correctly P...

Page 320: ...aminated by paper wipe it with a soft dampened cloth User s Guide 19 Straight lines in the head travel direction are not accurate straightness A Paper discharging direction 3 Check if rattles are hear...

Page 321: ...installed head rank and the registered head rank match Input the correct head rank Head rank input menu 2 Adjust the inclination of the head Adjust the inclination of the head Head precision adjustmen...

Page 322: ...rities If the surrounding area of the pressure roller is contaminated by paper dust and waste paper wipe it with a soft dampened cloth User s Guide 1 Check if the two head tape power cables stick toge...

Page 323: ...lace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling fan assembly 1 There is noise when the paper is loaded 5 The power supply...

Page 324: ...lation positions of the appropriate components If the adjustment does not improve this replace the appropriate components Replacing the T fence Replacing the CR_ENC assembly 6 Check the bearings of th...

Page 325: ...325 AP 74065 Rev 1 0 21 11 03 3 Check the grid roller for rugged movement Also check the rotary movement for irregularities If foreign materials such as paper dust and waste paper are found on the gri...

Page 326: ...cap securely insalled Reset the cutter cap securely User s Guide 5 Check the cutter s up and down sliding operation If it does not rise go to step 4 if it rises go to step 5 6 Check if the cutter dro...

Page 327: ...DRV board assembly and cooling fan assembly 8 Open CR cable faulty solenoid assembly faulty board assembly etc may be the causes Replace the CR tape power cables Replace the solenoid assembly Replace...

Page 328: ...e cutter cap is securely installed Reset the cutter cap securely User s Guide 3 Check if the cutter moves up and down smoothly Reinstall the cutter spring 4 Check the cutter grooves for accumulated pa...

Page 329: ...st along the direction of the grooves User s Guide 5 Check if the cutter blade is parallel with the groove Make adjustments Replacing the cutter holder cutter spring cutter cap solenoid assembly and s...

Page 330: ...established by Centronics 4 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling f...

Page 331: ...ation 6 The printing position has been misaligned 4 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_ DRV boa...

Page 332: ...cing the T fence Replacing the CR motor assembly Replacing the CR board assembly Replacing storing the steel bearing tube guide CR tape power cable and ink tube 4 The Mainboard assembly may have a pro...

Page 333: ...backup 1 A hang up occurs 2 The Mainboard assembly may have a problem Replace the Mainboard assembly Replacing the Mainboard assembly HDD_Extension board assembly HEAD_DRV board assembly and cooling f...

Page 334: ...ries printers Maintenance Manual 334 AP 74065 Rev 1 0 21 11 03 10 APPENDIX 10 1 INTRODUCTION This chapter provides referential information such as service data and exploded views 10 2 WIRING DIAGRAM F...

Page 335: ...X X X 15 AC Cable 2 50 MK 51590 X 16 AC Cable 2 64 MK 51593 X 17 AC Cable 2 87 MK 51594 X 18 Interf Cable DB 9M Jst 50 MK 51595 X 19 Interf Cable DB 9M Jst 64 MK 51596 X 20 Interf Cable DB 9M Jst 87...

Page 336: ...10M X 3 Mainboard 87 EY 80120M X 4 Power Supply DE 35473 X X X 5 Mounting MK 51600 DF 44060 EY 80206 X X X 6 Post fixer C RH VU 64 EY 80333 X 7 Fixer B1 RH VU 64 EY 80338 X 8 Fixer B2 RH VU 64 EY 8033...

Page 337: ...X 29 Ext Cable AC Heatstrip A RHII 87 MK 51598 X 30 Ext Cable sens Heat R RJ8 UV MK 51572 X X X 31 Ext Cable Sens heat A RHII MK 51599 X 32 AC Cable 2 SMDP RJ8 64 VU MK 51573 X 33 AC Cable 2 SMDP RJ8...

Page 338: ...4 heater No Service part Service diagram 50 64 87 50 64 87 1 DE 35473 I 10 Power Supply Board Assy X X X X X X 2 DF 42818 I 11 Power Supply Board Assy X X X X X X 3 EY 80100M I 19 Mainboard Assy 50 X...

Page 339: ...1570 AC Cable 2 50 X 29 MK 51573 I 2008 AC Cable 2 64 X 30 MK 51574 AC Cable 2 87 X 31 MK 51575 Inter cable DB 9 Jst 50 X 32 MK 51576 I 2005 Inter cable DB 9 Jst 64 X 33 MK 51577 Inter cable DB 9 Jst...

Page 340: ...DF 42459 G 34 Ink Sensor Y Assy X X X X X X 16 DF 42460 G 35 Ink Sensor Lc Assy X X X X X X 17 DF 42461 G 36 Ink Sensor Lm Assy X X X X X X 18 DF 42462 G 37 Ink Sensor O Assy X X X X X X 19 DF 42463 G...

Page 341: ...X X X 5 KY 35389 D 42 Branch Pipe 4 3 X X X X X X 6 MY 40686 C 25 P Edge Sensor Assy X X X X X X 7 DE 21660 C 27 Cutter Holder X X X X X X 8 DF 42872 C 29 Solenoid Assy X X X X X X 9 DF 42887 C 31 Sol...

Page 342: ...ley Assy X X X X X X 9 DE 35168 B 30 T fence 50 X X 10 DE 35169 B 30 T fence 64 X X 11 DE 35170 B 30 T fence 87 X X 12 DE 35228 F 70 F 52 Slide Motor Assy X X X X X X 13 DF 44484 B 51 Slide Motor Cabl...

Page 343: ...X X 37 ME 80305 B 2002 Spring Axis X X X 38 ME 80306 B 2006 Extension Spring D5 6 D0 55 X X X 39 MY 35600 B 3000 Pressure roll assy X X X 40 MY 80427 B 3002 Pressure roller grid assy X X X 10 4 6 Mai...

Page 344: ...19 Flushing Box Assy X X X X X X 6 MY 35023 A 135 Lever Motor Assy X X X X X X 7 DF 42468 A 65 PF Enc Cable 50 Assy X X 8 DF 44471 A 65 PF Enc Cable 64 Assy X X 9 DF 44478 A 65 PF Enc Cable 87 Assy X...

Page 345: ...y 87 X 39 MY 80251 Fan Part Plate PCB Assy RH 50 X 40 MY 80261 Fan Part Plate PCB Assy RH 64 X 41 MY 80271 Fan Part Plate PCB Assy RH 87 X 42 MY 80321 Print Platform Assy RH2 64 VU X 43 MY 80322 Print...

Page 346: ...vs X X X X X X 8 MY 80210J Paper Guide Rear Assy 50 X 9 MY 80220J Paper Guide Rear Assy 64 X 10 MY 80230J Paper Guide Rear Assy 87 X 11 MY 80210 Paper Guide Rear Assy 50 X 12 MY 80220 Paper Guide Rear...

Page 347: ...mm X X X 9 MY 80372 Pump Assy 4 Heads RH2 VU X X X 10 MY 80374 Pump Assy 8 Heads RH2 VU X X X 10 4 13 Scroller L Components F2O 2 heater F2O 4 heater No Service part Service diagram 50 64 87 50 64 87...

Page 348: ...r assy X X X X X X 9 DF 41130 N 131 Switch Panel X X X X X X 10 EY 80504 N 133 Control board assy X X X X X X 11 DE 35318 N 135 AC cable X X X X X X 12 E ZWS30 24 3 N 137 Power Supply Assy X X X X X X...

Page 349: ...9 Fixer B2 RH VU 64 X 4 EY 80348 Fixer B1 RH VU 50 X 5 EY 80349 Fixer B2 RH VU 50 X 6 EY 80358 Fixer B1 RH VU 87 X 7 EY 80359 Fixer B2 RH VU 87 X 10 4 18 Waste bottle F2O 2 heater F2O 4 heater No Serv...

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MUTOH Falcon II Outdoor, Maintenance Manual

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