Kval Edge-SS, Operation & Service Manual

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Table of Contents
KVAL Edge-SS Line System
Typical Lucubration Kit ........................................................................5-14
Lubrication Requirements ........................................................ 5-15
Pillow Block Bearing Housings ...........................................................5-15
Flange Bearing Housings ...................................................................5-16
Ball Rail Bearing .................................................................................5-16
About Taper Bearings .........................................................................5-17
Tapered Bearing Housings .................................................................5-17
Ball Screw Nut ....................................................................................5-18
Ball Screw Drive Assembly .................................................................5-18
Pulley and Idler Shafts ........................................................................5-19
Sample of Grease Locations for Edge-SS ............................... 5-20
Locations of Bearings on the Cutting Head of the Edge-SS ...............5-21
Deep Drill Bearing Locations (Option) ................................................5-21
Description of Air Input System ............................................... 5-22
Air Input with Lubrication ...................................................................5-22
Air Line Without Lubricator .................................................................5-23
How to Access to Bit Assemblies ............................................ 5-24
Changing a Tool Bit and Using Tool-Change Tightening Fixture ........5-24
Remove and Replace the Router or Pre-Drill Bits .............................5-24
About Chisels (Option) ............................................................. 5-27
Chisel Orientation on Machine ............................................................5-27
Changing Chisels on a Machine (Option) ...........................................5-28
Replacing the X-Axis Self Lubricator ....................................... 5-29
About the Automatic Lubricator ..........................................................5-29
Collet Torque Values ................................................................ 5-32
Chapter 6
Troubleshooting the Edge-SS Line
Troubleshooting Basics ........................................................... 6-2
Before you Adjust .................................................................................6-2
Analyze the Sub Systems .....................................................................6-4
About Motion Control ............................................................... 6-5
Sequencing ...........................................................................................6-5
Point to Point ........................................................................................6-5
Incremental ...........................................................................................6-5
Basic Control Circuit ................................................................ 6-6
About a Typical Contactor Control ........................................... 6-7
About Contactor Troubleshooting .........................................................6-8
About Typical VFD Motor Drive Control ................................... 6-9