GTS iMAPLA 13, Installation And Operating Manual

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Issue 08/2013 Page 4
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Legend, safety instructions Contents
5 Installation and commissioning 58
5.1 General safety instructions 58
5.2 Delivery scope 63
5.3 Installation of MMI 64
5.4 Installation of cables 64
5.4.1 Pre-assembled cables, supplied 65
5.4.2 Rules for cable installation 66
5.4.3 Requirements on the connection cables 66
5.5 Generator installation for iMAPLA 8, 13, 17 and 20 69
5.5.1 Requirements on the installation position 70
5.5.2 Permissible installation positions 71
5.5.3 Assembly 71
5.5.4 Minimum clearances and cooling provisions 72
5.5.5 Assembly instructions for belt drive 74
5.5.6 Assembly instructions for flange mount SAE5 76
5.5.7 Assembly instructions for hydraulic drive 77
5.6 Generator installation for iMAPLA 25 and 30 79
5.6.1 Requirements on the installation position 80
5.6.2 Permissible installation position 81
5.6.3 Assembly (iMAPLA 25 and 30) 82
5.6.4 Minimum clearances and cooling provisions 82
5.6.5 Assembly instructions for belt drive 84
5.6.6 Assembly instructions for flange mount SAE5 86
5.6.7 Assembly instructions for hydraulic drive 87
5.7 Arrangement of the hydraulic drive 89
5.7.1 Calculation for hydro-drive for GTS iMAPLA generators 89
5.8 Installation of the switch box, construction type “External Unit” 92
5.8.1 Requirements on the installation position 92
5.8.2 Permissible installation site for a switch box 93
5.8.3 Installing the generator connection cable 93
5.9 Commissioning 94
6 Operation 95
6.1 Safety instructions for operation 95
6.2 Operating instructions 98
6.3 MMI operating- and fault displays 99
6.4 Establish the system's readiness for use 106
6.5 Daily inspection of the insulation monitor 107
6.6 Set operating modes, normal mode and jog mode (machine handling and
sorting operation) 108
6.6.1 Normal-/machine handling operation [A] (switch on top) 108
6.6.2 Jog / Sort mode [B] (switch setting below) 109
6.6.3 Other optional modes 109
6.7 Operating in Normal or Material handling mode [A] 110
6.7.1 Lift load (switch on the lifting magnet) 110
6.7.2 Release load (switch off lifting magnet) 112
6.8 Operation in Jog mode / Sorting mode [B] 113
6.8.1 Lift load 114
6.8.2 Separating the material 114
6.8.3 Releasing load 114
6.9 System restart iMAPLA controller 115