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MacDon D65, Installation Instructions Manual

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MacDon D65 Installation Instructions Manual Download Page 1

D65 and FD75

Draper and FlexDraper

®

®

Headers

Slow Speed Transport (C1997 and C1998) Installation

Instructions (2016 and Earlier)

169784 Revision H

Original Instruction

The Harvesting Specialists.

Summary of Contents for D65

Page 1: ...D65 and FD75 Draper and FlexDraper Headers Slow Speed Transport C1997 and C1998 Installation Instructions 2016 and Earlier 169784 Revision H Original Instruction The Harvesting Specialists...

Page 2: ...publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect...

Page 3: ...Slow Speed Transport option Reduce speed to less than 8 km h 5 mph for corners and slippery or rough conditions Installation Time Installation time is approximately 5 5 hours Conventions The followin...

Page 4: ...ary of Change Internal Use Only Increased revision level to H Tech Pubs Inside front cover Added copyright Tech Pubs 2 2 Tow Bar page 8 Hitch cradle support MD 193120 superseded by MD 244760 ECN 59085...

Page 5: ...23 Assembling Right Tow Bar Cradle for a 9 1 Meter 30 Foot Rigid Combine Header 23 Assembling Right Tow Bar Cradle for a 9 1 Meter 30 Foot FlexDraper Header 23 Assembling Right Tow Bar Cradle for a 10...

Page 6: ...Installing Slow Moving Vehicle SMV Sign 54 3 15 Installing Divider Rod Storage Bracket 55 3 16 Tow Bar Brackets 56 3 16 1 Installing Bracket on Left Endsheet 56 3 16 2 Installing Bracket on Right End...

Page 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 8: ...Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairmen...

Page 9: ...machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before...

Page 10: ......

Page 11: ...169784 5 Revision H Chapter 2 Parts List The following parts are included in this kit...

Page 12: ...arts included in the kit will vary slightly depending on whether you have the North American Australian and Commonwealth of Independent States CIS kit C1997 or the European kit C1998 1011935 2 F C C E...

Page 13: ...ENER CABLE TIE BLACK 3 3 6 135233 CLAMP DOUBLE HOSE INSULATED 2 2 7 174926 BRACKET SMV MTG 1 0 8 193080 HARNESS 1 1 9 125808 SUPPORT DIVIDER ROD LOWER 1 1 10 118239 PIN HITCH 1 0 11 113561 PIN LYNCH 1...

Page 14: ...169784 8 Revision H 2 2 Tow Bar 1011941 3 1 2 4 5 6 7 8 9 10 11 12 13 14 A A K E G D E C C E J H F B B Figure 2 2 Slow Speed Transport Tow Bar PARTS LIST...

Page 15: ...0FT D65 RIGID WINDROWER 1 13 193188 SUPPORT HITCH LH ENDSHEET 1 14 279065 SUPPORT HITCH RH ENDSHEET 1 15 NSS TEMPLATE HITCH STORAGE REWORK D65 30FT NOT SHOWN 1 A 135623 BOLT RHSN 1 4 NC X 1 25 LG GR 5...

Page 16: ...3 Wheels and Supports 1019001 C D J K L N P H G E B P N J L F P P 1 2 3 5 4 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 24 25 26 27 A M Q Q R E E Figure 2 3 Slow Speed Transport Wheels a...

Page 17: ...1 13 144873 SUPPORT 1 14 144724 SPRING EXTENSION 1 15 144425 BOLT EYE 1 16 193214 SUPPORT LH 1 17 193215 SUPPORT RH 1 18 144899 HANDLE 2 19 193217 SUPPORT RH 1 20 193216 SUPPORT LH 1 21 144415 ASSY L...

Page 18: ...169784 12 Revision H 1019001 C D J K L N P H G E B P N J L F P P 1 2 3 5 4 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 24 25 26 27 A M Q Q R E E PARTS LIST...

Page 19: ...E FLAT 21 32 ID X 1 5 16 IN OD ZP 8 G 193211 BOLT HH 5 8 NC X 7 5 LG GR8 ZP 1 H 117015 BOLT RHSSN 5 8 NC X 1 0 GR 5 ZP 2 J 100456 BOLT RHSSN 3 8 NC X 1 0 GR 5 ZP 16 K 21941 NUT HEX LOCK JAM DIST THD 5...

Page 20: ......

Page 21: ...th from unexpected startup or fall of raised header stop engine remove key and engage header lift cylinder stops before going under header for any reason If using a lifting vehicle be sure header is s...

Page 22: ...sition front axle assembly A MD 193003 inside header leg and install L pin B MD 144415 to hold axle in place 1011524 A B C C Figure 3 4 Front Axle Assembly Inside Left Header Leg 4 Pivot axle assembly...

Page 23: ...et been installed at this point in the procedure 1011529 A B C Figure 3 6 Front Axle Attached to Left Leg 8 If not factory installed attach tension link A MD 144471 to pivot pin with 5 8 NC x 1 3 8 in...

Page 24: ...1011526 A B Figure 3 8 Spring Length 10 Adjust spring length A to 470 mm 18 1 2 in with adjusting nut B 1011528 Figure 3 9 Front Axle in Transport Position The axle is now in transport position INSTA...

Page 25: ...ader leg remove cap on connector A and cut cable tie B 1021610 A B C Figure 3 11 Front Axle 2 Route connector A and wiring harness B under the leg to the axle and through bracket C A B C E D 1021611 F...

Page 26: ...ure the wiring harness to the axle with holder A and two 3 8 x 5 8 in self tapping screws B If necessary loosen clamp inside leg and adjust harness length as required NOTE Install and remove self tapp...

Page 27: ...t Tow Bar Cradle for a 9 1 Meter 30 Foot D65 Windrower Header page 23 Assembling Right Tow Bar Cradle for a 9 1 Meter 30 Foot Rigid Combine Header page 23 Assembling Right Tow Bar Cradle for a 9 1 Met...

Page 28: ...NC x 1 in carriage bolts D MD 135623 and flanged smooth face lock nuts MD 135248 3 Tighten hardware Assembling Left Cradle for a 10 7 Meter 35 Foot FlexDraper or any 12 2 13 7 Meter 40 45 Foot Header...

Page 29: ...A extension plate B MD 193122 and frame leg support C MD 193115 from kit 2 Assemble parts as shown with four 3 8 NC x 1 in carriage bolts D MD 135623 and flanged smooth face lock nuts MD 135248 3 Tigh...

Page 30: ...1011564 A B C Figure 3 20 Right Cradle Assembly 1 Retrieve hitch cradle assembly A and frame leg support B MD 193115 from kit 2 Assemble parts as shown with two 3 8 NC X 1 in carriage bolts C MD 1356...

Page 31: ...e 3 22 Suspension Assembly 2 For ease of installation secure suspension assembly in configuration shown in illustration Slots A in plates should face cutterbar direction D with cut outs B at the top a...

Page 32: ...le in place at location B with flanged smooth faced lock nuts MD 30228 7 Finish attaching cradle assembly using one 1 2 NC x 1 in Torx head machine screw MD 105136 and flanged smooth faced lock nut C...

Page 33: ...d right tow bar cradle follow these steps 1011572 A Figure 3 26 Right Header Leg 1 Loosely install four 3 8 NC x 1 in carriage bolts A MD 100456 at the base of the vertical leg Install bolts from insi...

Page 34: ...bly A onto back tube channel as shown using three 3 8 NC x 5 8 in hex washer head self tapping bolts B MD 101898 1011578 A B Figure 3 29 Right Header Leg 8 Pull handle A to release the spring and posi...

Page 35: ...5 2 Installing Rear Suspension and Right Side Tow Bar Cradle on All Headers Except the 9 1 Meter 30 Foot D65 Windrower Header To install the rear suspension and right side tow bar cradle follow these...

Page 36: ...o leg with two 3 8 NC x 3 4 in carriage bolts B and smooth face lock nuts MD 30228 in right side of leg and two 3 8 NC x 1 in carriage bolts MD 100456 and smooth face lock nuts MD 30228 in left side o...

Page 37: ...Leg L Pin Storage Location 10 Remove L pin A from leg storage location 1021617 A Figure 3 36 Right Header Leg L Pin Transport Location 11 Install L pin A in transport lock position The right fixed axl...

Page 38: ...procedure 2 Position a 2 x 4 wooden block A or equivalent between the right leg and draper to allow installation of the support assembly 1023408 A B C Figure 3 38 Pivot Casting 3 Remove bolt A washer...

Page 39: ...B Figure 3 40 Fixed Axle Assembly 6 Position fixed axle assembly A in leg and align mounting hole in axle with aft hole B in leg 1024201 A Figure 3 41 Right Leg 7 Position pivot casting assembly A ont...

Page 40: ...d end of bolt B Do NOT tighten 1022941 A B C D Figure 3 44 Rear Fixed Axle 10 Install two 5 8 NC x 1 1 4 in carriage bolts A MD 103562 and smooth faced lock nuts MD 50225 in lower flange Do NOT tighte...

Page 41: ...que to 203 Nm 150 lbf ft 14 Tighten the remaining three carriage bolts B C and D and torque to 203 Nm 150 lbf ft NOTE ONLY bolts B C and D can be torqued in any order 1023413 A B Figure 3 46 Rear Fixe...

Page 42: ...he next step 1011617 A B C Figure 3 49 Rear Swing Axle IMPORTANT To prevent equipment failure tighten bolts to the specified torque values 2 Position swing axle C on axle support swivel B and attach w...

Page 43: ...C D Figure 3 51 Rear Swing Axle 5 Adjust gap A between cutterbar and axle support B to 0 5 4 0 mm 1 64 5 32 in by loosening jam nut C and turning adjuster bolt D Tighten jam nut into adjuster bolt to...

Page 44: ...looseness 3 If hub pivot A is snug check that L pin B can move freely out of and into lock position down 4 If L pin B is jammed loosen jam nut C and turn adjuster bolt D until L pin B can move When p...

Page 45: ...ely engage latch B on fixed axle C If it does skip the remaining steps If realignment is necessary continue through this procedure 1021629 A A 1021628 A A Figure 3 55 Rear Swing Axle 3 Loosen latch bo...

Page 46: ...necessary to add washers B not supplied between plates at top or bottom bolts A on one of the axles to achieve proper plate alignment for latching Some light grinding may also be necessary 6 Tighten...

Page 47: ...s provided in hubs 2 Torque wheel bolts to 110 120 Nm 80 90 lbf ft Refer to bolt tightening sequence illustration at right 3 Check tire inflation pressure Inflate to 448 kPa 65 psi IMPORTANT Do not ex...

Page 48: ...recording the measurement 5 Measure distance B from inside of rim to inside of rim recording the measurement 6 Subtract distance A from distance B 7 If the difference is between 2 9 mm 0 08 0 35 in th...

Page 49: ...C D Figure 3 62 Endshield Compartment with Endshield Removed 1 Remove endshield 2 Remove divider rods A if installed from storage location 3 Remove bolts B and bracket C from endsheet Retain hardware...

Page 50: ...cking up existing holes and install three 3 8 NC x 3 4 in carriage bolts B MD 21472 and flange nuts MD 30228 9 Do NOT reinstall lighting cover at this time 3 12 2 Installing Reel Arm Light To install...

Page 51: ...t wiring harness follow these steps 1011730 A B Figure 3 68 End of Reel Arm 1 Retrieve wiring harness MD 193080 from transport kit 2 Remove bolt A and remove inside clamp B at aft end of reel arm 1011...

Page 52: ...arm and secure inside arm with existing hex bolt C and nut 3 12 4 Installing Splice This modification is applicable to transport lights without a module that were manufactured prior to model year 201...

Page 53: ...Connector 3 Locate the wire A inside the conduit from pin position A on connector 4 Pull out a short length to accommodate the splice 1011780 A B Figure 3 75 Wire Splice 5 Obtain a length of wire A t...

Page 54: ...Figure 3 77 Connector Shown with Cap Removed 8 Insert splice B at position F 9 Connect other end of splice to wire from pin position A with a T type connector or by soldering the splice to the existin...

Page 55: ...Module page 50 1011814 A B C D E F Figure 3 78 Endsheet 1 Remove cap from connector A on existing harness and attach connector to light module connector B 2 Connect lighting harness flat connector C t...

Page 56: ...le refer to 3 12 5 Connecting Harness on Non European Headers with Module page 49 1011818 A B C D E F F Figure 3 80 Endsheet 1 Remove cap from connector A on existing harness and attach connector to l...

Page 57: ...Module with Splice 1011853 A B C D E F G H J Figure 3 81 Electrical Schematic European A Hitch Section Tow End B Hitch Section Header End C Header Section D Endsheet Section E Lamp at Reel Arm F Lamp...

Page 58: ...ematics are for headers sold outside of Europe 1011851 A B C E F G D Figure 3 82 Electrical Schematic Non European A Hitch Section Tow End B Hitch Section Header End C Header Section D Module E Endshe...

Page 59: ...H 3 13 Attaching Decals 1 Clean off mounting surface and install decals at locations shown in the illustrations below Figure 3 83 Decal Locations 1021773 A A Figure 3 84 Decal Locations A B A B INSTAL...

Page 60: ...support at right end reel arm 1011856 A B C Figure 3 86 SMV Sign 2 Assemble SMV sign A and bracket B with a 3 8 NC x 3 4 in carriage bolt C and smooth face lock nut Do NOT tighten 1011864 A B Figure 3...

Page 61: ...these steps 1021779 1021779 A B Figure 3 88 Right Endsheet 1 Retrieve divider rod storage bracket from kit 2 Position bracket B on right endsheet brace as shown and install 3 8 NC x 3 4 in carriage bo...

Page 62: ...nstall bracket A MD 193188 on channel with two 3 8 NC x 3 4 in carriage bolts B and flanged smooth faced nuts 3 16 2 Installing Bracket on Right Endsheet 9 1 Meter 30 Foot D65 Headers This procedure o...

Page 63: ...e fore side of the clip bolt hole c Fasten the template to the endsheet with the bolt hardware provided in the kit 3 Drill two 3 2 mm 1 8 in pilot holes at location C through the template into the end...

Page 64: ...structions on installing the tow bar bracket on the right endsheet of the 9 1 m 30 ft refer to 3 16 2 Installing Bracket on Right Endsheet 9 1 Meter 30 Foot D65 Headers page 56 1011886 A B Figure 3 94...

Page 65: ...ar Sections 1032872 A B C D F E G H C D A Tow Vehicle B Header C Towing Vehicle Section D Header Section E Outer End of Tow Vehicle Section F Inner End of Tow Vehicle Section G Inner End of Header Sec...

Page 66: ...eader section onto front wheel hook B 2 Push down until latch C captures the end A 3 Secure latch C with clevis pin D 1011891 A B Figure 3 97 Tow Bar Inner Ends 4 Remove the L pin from inner end B of...

Page 67: ...to lock it Secure with ring pin B 1021786 A Figure 3 100 Electrical Connection at Front Wheel 8 Connect hitch harness to header electrical connector A at front wheel 1021787 A Figure 3 101 Electrical...

Page 68: ...uter End Pintle Setup 10 Attach hitch pin clevis pintle A to outer end B of towing vehicle section using two 5 8 NC X 4 in bolts C and flange lock nuts D 11 Tighten hardware 1011903 A B C D Figure 3 1...

Page 69: ...8 C B A Figure 3 105 Outer End of Header Section 2 Remove clevis pin A 3 Push latch B and lift tow bar C from hook Release latch B and replace clevis pin A 1021790 A B C D Figure 3 106 Tow Bar Inner E...

Page 70: ...lynch pin 7 Position inner end of towing vehicle section in cradle D and secure with bungee E 1021792 A B C D E F 1021792 A B C D E F Figure 3 108 Header Section of Tow Bar 8 Secure inner end of head...

Page 71: ...169784 65 Revision H 3 19 Conversion to and from Transport Refer to your header operator s manual for procedures to convert into and out of transport mode INSTALLATION INSTRUCTIONS...

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Page 74: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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