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epm CIG 300 compact TMS, Operating Manual

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SS

TMS

23

EPM 1-2012

Kurt Fankhauser

Temperature

CIG Compact SIG

10.12.2015

6

4

3

0

8

9

1

2

7

5

Switch 220V

Connector

external conveyor

discharge side

Temperature

solder OK

Temperature

N-19

-X2

7

X2-7

7

N-20

SSR18-2

N-37

N-27

X2-10

2

X2-2

X2-2

X2-6

N-17

N-23

X2-6

F9-2

-X2

2

X2-5

X2-9

N-22

N-32

N-21

-X2

6

1

2

-F9

16A

X2-5

X2-9

SSR17-2

F8-2

F7-2

SSR18-1

SSR17-1

-X2

5

1

2

/27.1

-SSR18

1

2

-F8

10A

1

2

/27.0

-SSR17

1

2

-F7

10A

9

-X2

5

N-34

6

X2-6

N-18

X2-7

10

X2-12

X2-5

-N

21

40

-N

22

32

-N

17

18

-N

19

20

-N

23

27

37

34

N18

+EINLAUF/100.2

L3

24.0

L2

24.0

L1

24.0

N-23

+EINLAUF/100.2

L3

/22.9

L2

/22.9

L1

/22.9

-N-21

+EINLAUF/100.1

STD_AUSL/PE

+AUSL_TU/180.4

STD_AUSL/N

+AUSL_TU/180.4

STD_AUSL/L

+AUSL_TU/180.4

X2-8

/

10.5

N

/22.9

N

24.0

N-37

+EINLAUF/100.3

N-27

+EINLAUF/100.3

N19

+EINLAUF/100.2

-N-40

+EINLAUF/100.1

PE

PE

PE

Summary of Contents for CIG 300 compact TMS

Page 1: ...September 2006 Edition Operating Manual Computer controlled Double wave Automatic Soldering Machine epm CIG DELTA N 300 400 500 compact TMS...

Page 2: ...n using electronic systems especially in the form of photocopies photographs magnetic processes or other recording processes is prohibited All rights reserved in particular the right to reproduce and...

Page 3: ...or all persons who work on and with the automatic soldering machine it is mandatory to read and understand the chapters that are relevant to their activity There are requirements specified for the ope...

Page 4: ...maximum flexibility minimal maintenance effort and cost high availability minimal space requirement Design Features a rigid housing for the process modules transport module fluxer module preheater mo...

Page 5: ...method of working of the soldering machine transport system flux system etc 4 Chapter 4 Installation Instructions for installation work installation connections etc acceptance log 5 Chapter 5 Operatio...

Page 6: ...September 2006 Edition Preliminary header epm Page VI Operating Manual CIG compact Automatic Soldering Machine...

Page 7: ...ating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 1 1 1 Technical Data Table of Contents Chapter 1 Page 1 1 Type Specification 1 3 1 2 Type Designation 1 4 1 2 1 Name Plate 1 4 1 3...

Page 8: ...September 2007 Edition Technical Data epm Page 1 2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

Page 9: ...rared measurement O O O Inner temperature regulation via temperature sensor S S S Passage process measurement control device O O O SOLDERING MODULE Double wave fixed and full wave S S S W rthmann wave...

Page 10: ...tions CIG Type designation Computer controlled Inert Gas 300 Carrier transport type nominal size 400 Carrier transport type nominal size 500 Carrier transport type nominal size 1 2 1 Name Plate The na...

Page 11: ...measurement on the underside of the PCB Passage temperature measuring instrument Inner temperature continuously regulated Solder bath Solder bath heating 12 x 1 0 6 0 kVA Solder bath auxiliary heatin...

Page 12: ...Requirements STOP The neutral wire star point must be connected without fail since all the three phases may not be uniformly loaded in every operation case In all cases a proper grounding of the machi...

Page 13: ...8 2 3 3 1 For all life phases 2 8 2 3 3 2 For the majority of the life phases 2 8 2 3 3 3 Further safety relevant instructions 2 8 2 3 4 Safety Measures Organizational 2 9 2 3 5 Safety Elements and F...

Page 14: ...tic soldering machine The operator must fulfill the responsibilities described in chapter 2 5 2 in a proper manner Life phases of the plant product life phases This should be understood to mean all th...

Page 15: ...rstood everything Is there anything that is not clear If you have any questions please contact your supervisor The purpose of this safety specification is to ensure the safety of the user when using a...

Page 16: ...ith conventional components THT soldering of printed circuit boards with SMD components SMT Usage conformant with intended purpose also includes adherence to the technical data see below the use of st...

Page 17: ...se or misuse owing to existing residual dangers Therefore in this operating manual and on the plant various warning notices and symbols are used to draw attention to these residual dangers during purp...

Page 18: ...ox cover of solder bath 1x On every interface 4 5x On every motor 3 4x On all terminal boxes 6 7x Near every plug 2x Symbol Warning dangerous electrical voltage Danger of an electrical shock if attemp...

Page 19: ...adling out oxide the hands come near the hot smelt danger of scalding or burning and uncontrolled reflexes In case of negligent handling hot solder sprays can fall on clothes personal property damage...

Page 20: ...or the majority of the life phases commissioning operation maintenance repair STOP When changing the flux barrel when flushing the system the instruction in chapter 8 must be followed Non compliance c...

Page 21: ...ts and functions are integrated by default main switch with padlock device on the front side of the controller drawer put the pad lock during maintenance and servicing emergency stop switch on the aut...

Page 22: ...nnected to the sources of supply with the values specified in chapter 1 It must be possible to switch off all supply pipes at the site clear references to their location etc must be entered in chapter...

Page 23: ...perating manual is made available Warning notices must be kept in a readable condition 2 5 2 4 Duty of Care and Maintenance The machine must be kept and maintained in good condition the maintenance in...

Page 24: ...December 2004 Edition Safety epm Page 2 12 Operating Manual CIG compact Automatic Soldering Machine...

Page 25: ...Preheating System 3 12 3 4 1 IR Preheater 3 12 3 4 1 1 Underside Preheater 3 12 3 4 2 Temperature Regulation Option 3 12 3 4 3 Convection Preheating Option 3 12 3 5 Soldering System 3 13 3 5 1 Solder...

Page 26: ...September 2007 Edition Structure and Function epm Page 3 2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

Page 27: ...lly the automatic soldering machine consists of an ergonomically designed body The metal plate covers on the inlet and outlet can be removed for servicing purposes without any tools All the housing pa...

Page 28: ...Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Fig 3 1 Layout view from front A Transport module B Inlet tunnel flaps C Fluxer module D Preheater module E Solder bath F Solder mod...

Page 29: ...let extensions should be provided as loading and unloading stations 3 2 2 Board Mask PCB Separation Option If the automatic soldering machine is integrated in a transport line there must be a provi si...

Page 30: ...462 and 564 mm Soldering carriers adjustable CIG 300 compact Useful width 245 mm Useful length 302 371 429 and 531 mm CIG 400 comapct Useful width 345 mm Useful length 302 371 429 and 531 mm CIG 500...

Page 31: ...metal surfaces This substance must absorb the dissolved oxides and protect the surfaces which are now oxide free from renewed oxidation Particular attention must be paid to the activators They can som...

Page 32: ...proportion of solids Only resin free flux may be used to avoid blocking of the nozzle This system was developed for very fine reproducible flux coating The flux is pumped directly from the original f...

Page 33: ...mly accelerates to the desired final speed The control is achieved by means of the controller of the automatic soldering machine The flux quantity can be ad justed continuously from 0 2 l min to 3 4 l...

Page 34: ...2 Flow Meter The flow quantity of the flux can be read on the flow meter Fig 3 8 Flow 3 3 1 3 Flow Monitoring In the case of the flow meter the limiting value for the desired quantity of the flux can...

Page 35: ...ntact between the probe and the flux a sig nal is passed via the signal amplifier to the controller which thereupon triggers an error message and an alarm Fig 3 9 Level monitoring Thorough mixing is e...

Page 36: ...consists of 12 radiators that can be controlled individually or in pairs 7 set points can also be controlled optionally consisting of one or two radiators The power is programmable in 1 steps and is d...

Page 37: ...er and its intensive circulation through the solder pumps guarantee the smallest possible tem perature variation of the solder The soldering systems of the epm automatic soldering machine consist of t...

Page 38: ...tly and independently of another Optionally the pump can also be run with an AC motor 3 5 2 1 Hollow Wave First Wave When soldering SMD components the capillary effect takes care of the solder wetting...

Page 39: ...gether with the intensive circulation of the molten solder and the temperature monitoring system this effects an extremely silent solder wave The optimum distance between the solder waves prevents the...

Page 40: ...CB tracks and the component leads the solder loses its eutectic melting point Depending on the copper quantity that has been drawn in the melting point of the solder can increase from 183 C to about 2...

Page 41: ...t target value in ppm O2 is a maximum acceptable value Should this value be reached during the production there is a malfunction e g faulty gas supply and the machine goes into alarm mode It is possib...

Page 42: ...shaft above the solder bath through which the inert gas with the volatile components is exhausted out of the process chamber and fed to the cooling filter By means of a Venturi nozzle the condensate...

Page 43: ...ering parameters can be made without stopping the soldering process Also the soldering programs and the rele vant coding parameters are easy to generate without a great deal of computing knowledge You...

Page 44: ...ance is adjustable 60 board programs can be stored and invoked manually via the controller Manual codes can also be invoked via the MIS inter face Chapter 5 3 7 2 2 Binary Coding Option The code is pu...

Page 45: ...ard with trackball The programming can be performed while the production is ongoing All switch on and switch off points can be displaced Soldering logs can be printed with an additional printer An exa...

Page 46: ...September 2007 Edition Structure and Function epm Page 3 22 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

Page 47: ...Pos 8 4 11 4 6 3 Exhaust System Connections 4 11 4 6 3 1 Fluxer Exhaust Pos 3 4 11 4 6 4 N2 Connection Pos 11 4 11 4 6 5 Connections to External Functions 4 11 4 6 5 1 SMEMA Connections Pos 7 23 4 11...

Page 48: ...ons pneumatic system gas electrical system etc as well as the country specific and region specific specifications must be followed STOP The instructions must be followed when changing the flux barrel...

Page 49: ...note for missing parts wrongly supplied parts damaged parts NOTE Immediately report any shortcomings found to your machine supplier 4 2 3 Installation Please note the following points when installing...

Page 50: ...r 2007 Edition Installation epm Page 4 4 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine 4 3 Dimensional Drawings Machine with Board Transport Fig 4 1 View from front Fig 4 2 View f...

Page 51: ...September 2007 Edition Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4 5 Fig 4 3 View from rear without covering plate Dimensions F Length for finger of machine R Length fo...

Page 52: ...September 2007 Edition Installation epm Page 4 6 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine Fig 4 4 View of inlet Fig 4 5 View of outlet...

Page 53: ...r access to solder reel 18 Supply terminals N 19 Opening access to the pyrometer measuring head 20 EMV throttle cards for preheater 21 Multi Interface 23 Relay for flux flow monitoring 24 Level probe...

Page 54: ...September 2007 Edition Installation epm Page 4 8 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine Fig 4 6 Front view Fig 4 7 View from rear Fig 4 8 View from top...

Page 55: ...Start button for manual actuation of the solder replenishing motor 13 Valve with manometer for setting the pressure of the cooling gas at the measur ing head of the pyrometer in the inner chamber 14...

Page 56: ...September 2007 Edition Installation epm Page 4 10 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine Fig 4 9 View from rear Fig 4 10 View from top...

Page 57: ...ssure will appear on the MIS screen NOTE Ensure that the pressure remains constant and that the quality of the compressed air is good Only thus problem free production can be guaranteed 4 6 3 Exhaust...

Page 58: ...2007 Edition Installation epm Page 4 12 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine Fig 4 11 View from rear Values dimensions units see Chapter 1 Technical Data Operation see C...

Page 59: ...has been switched on check box next to the solder temperature display is activated CAUTION The heating elements are now switched on and the temperature will increase Supervise the melting process Do n...

Page 60: ...ppm The machine can then be taken into operation again even if the measuring cell of the analyzer is not regenerated Fig 4 12 Front panel oxygen analyzer 4 8 1 Measuring Gas Connections 4 8 1 1 Gas I...

Page 61: ...tap ping point must be made with stainless steel tubes This avoids the diffusion of the sur rounding oxygen into the gas probe The supplied DF electrolyte has to be filled com pletely into the reserv...

Page 62: ...to 3 times with distilled water The bulkhead fitting is protected against twisting at the rear wall by a special fitting When pushing in the sensor ensure that the hexagon of the threaded joint is ins...

Page 63: ...pplier epm Handels AG Geroldswil Z rich In most cases problems occur with leaks because of the following inadmissibilities Pressure reducer with rubber membrane Plastic or rubber feed pipes Leaky clam...

Page 64: ...lve must be closed so that there is no falsification of the measurement due to any reverse diffusion of the oxygen from the air in the chamber With the overpressure valve closed and the specified meas...

Page 65: ...of the alarm lamp Together with the alarm lamp an acoustic previ ously programmable signal is triggered The frequency and signal strength can be set inside of the siren element This can be done with...

Page 66: ...eet and set this distance to CIG 300 compact CIG 400 comapct about 70 mm CIG 500 compact about 20 mm 3 Align the bodies horizontally using the adjustable feet 4 Check whether the wave formers are alig...

Page 67: ...rd Transport 12 When the solder bath is filled and the solder has reached the chosen temperature open the controller and run a general reset see Chap 5 13 Solder calibration Measure the solder tempera...

Page 68: ...Epm order confirmation N DA Hess N Delivery N Warranty date of installation Epm intern acceptance Place and date epm technician epm Agency Customer Mobile Mail Technician operator Project manager Fami...

Page 69: ...Product key Licence registered to Control panel power management proprieties System standby never Turn off monitor never Turn off hard disks never Notes DPI setting Large size 120 DPI 125 normal size...

Page 70: ...N2 valve 1 set Half open N2 valve 2 set Completely open N2 valve 3 set Completely open Input filter Quick refill Pressure regulator at inlet Notes Type Version Model software Serial N Oxygen analyser...

Page 71: ...Machine colour Machine position Blue Green IBL Ral 9002 Ral Machine levelled 0 0 1 Additional foots 70mm Smema height Notes Software version Serial N Wave optimiser N W5000 reading N W5100 shuttle N...

Page 72: ...face N Dil switch position ON N OFF N Processor version N Notes Type Version Model software Serial N Flux pump N Pump speed Default Actual Flux quantity range 0 2 to 3 4 L H steps 0 1 L H With jumper...

Page 73: ...New tension sprig at motor side Chains running vibrations free with load carrier or finger Transport speed 0 5 2 5 m min display on PC Transport alarm text on PC and lock coil active Finger type L 3mm...

Page 74: ...wave mm Parallel Wave 2 Gap print wave mm Parallel Woerthmann wave 2 optional Lengthways mm Range of holes 3 5 Distance between both waves mechanical 70mm 140mm Motor plugs type Metal pins Metal scre...

Page 75: ...installed Processor big version N S2 IC small Version N CIGX Notes Type Version Model software Serial N MIS software Window version Machine configuration Transport system Carrier Finger Fluxer system...

Page 76: ...Automatic Soldering Machine Preheating configuration Preheat N Bottom Top None Preheat 1A Preheat 2A Preheat 3A Preheat 4A Preheat 5A Preheat 6A Preheat 7A Preheat 8A Preheat 9A Preheat 1B Preheat 2B...

Page 77: ...r 2007 Edition Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4 31 Diverse Training name Function Time Machine installation epm technician Days Manual CD epm OK Spare parts O...

Page 78: ...Automatic Soldering Machine Place Date Acceptance Last name Name Signature Epm Technician Customer This installation acceptance formulary must be correctly filled and send back to epm head office by e...

Page 79: ...epm Installation September 2007 Edition Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4 33...

Page 80: ...5 5 General parameters functional area 6 13 5 5 1 POP UP FLAPS PPM window 6 13 5 5 2 POP UP PREHEATING window 6 16 5 5 3 POP UP SOLDER BATH window 6 19 5 6 Sleep functional area 6 22 5 7 Alarm functio...

Page 81: ...e measures necessary for continuous production replacing tin coils and changing soldering flux containers fall within the responsibility of the operator Briefing is required 5 1 2 Safety regulations C...

Page 82: ...se letters in the figures and descriptions These lower case letters correspond to the bullet points in the subsequent functional descriptions for an example see Figure 6 2 Start screen on page 6 7 But...

Page 83: ...t Wait until the ready light a is illuminated 2 Press I on the on off switch 2 To switch the machine off press 0 on the on off switch 3 and turn the main switch to the left anticlockwise CAUTION Indep...

Page 84: ...ty related functions without logging in e g Stop To create users see User management window on page 6 49 CAUTION Empty solder bath Operating an empty solder bath via the screen can cause irreparable d...

Page 85: ...d 4 If you are commissioning the machine for the first time enter your pin as your own user level repeated four times e g 2222 To change your pin see User management window on page 6 49 The following...

Page 86: ...r messages c General information on the current operating status d Internal temperature e Pyrometer temperature f Actual solder bath temperature g Target solder bath temperature From the start screen...

Page 87: ...p the machine touch STOP 3 or To pause the machine touch PAUSE 2 To log users out automatically see Logout delay in min on Page 6 48 The name of the user currently logged in is displayed under LOG OUT...

Page 88: ...stem functional area on page 6 40 5 Logs window see Logs functional area on page 6 59 6 Maintenance window see Maintenance functional area on page 6 11 7 POP UP FLAPS PPM window see POP UP FLAPS PPM w...

Page 89: ...6 Operation Wellenl tanlage CIG highspeed SIG DOK 002 6 10 Various settings can be made in this areas Fig 6 4 Software architecture...

Page 90: ...The Maintenance menu window appears If maintenance is required the traffic light button appears on the start screen with a spanner Fig 6 5 Maintenance menu window In the Maintenance menu window it is...

Page 91: ...ticular maintenance task 3 How to mark maintenance as complete The maintenance status has changed from open to complete The user name of the person who completed the maintenance appears in field a How...

Page 92: ...ow 1 Touch the start screen 1 The POP UP FLAPS PPM window ap pears in the start screen Fig 6 6 POP UP FLAPS PPM window In the POP UP FLAPS PPM window it is possible to Control the residual oxygen cont...

Page 93: ...oxygen content is too low touch CLOSE 3 2 If you would like the machine input to be blocked when the residual oxygen content is too high touch CLOSE 4 An emergency off can be triggered by the followi...

Page 94: ...empty the machine without activating the preheating and solder wave and with all flaps open touch EMPTY WITHOUT SWITCHING POINTS If you would like to abort the process manually remove all products tha...

Page 95: ...ars in the start screen Fig 6 8 POP UP PREHEATING window In the POP UP PREHEATING window it is possible to Set the maximum permissible internal temperatures Block the machine input if the internal tem...

Page 96: ...low this can result in damage to the solder material or the machine Block the machine input to prevent damage 1 If the internal temperature is too high touch CLOSE 3 2 If the internal temperature is...

Page 97: ...rame function is used to switch on the preheating radiators for a defined length in mm before the arrival of the printed circuit board or frame in order to bring the radiator up to operating temperatu...

Page 98: ...ow appears in the start screen Fig 6 10 POP UP SOLDER BATH window In the POP UP SOLDER BATH window it is possible to Set the target temperature of the solder bath Set standby 1 and 2 for waves 1 and 2...

Page 99: ...e so that the waveforms are filled with solder but not overflowing 1 Enter a speed percentage value in the WAVE 1 STANDBY 1 field 2 2 Enter a speed percentage value in the WAVE 2 STANDBY 1 field 2 How...

Page 100: ...fset value This value is valid across the whole system and af fects the programs as well 1 Set the offset values for waves 1 and 2 using the plus and minus buttons 4 1 Set the calibration temperature...

Page 101: ...s in the start screen 2 Fig 6 11 POP UP SLEEP TIMER window In the POP UP SLEEP TIMER window it is possible to Activate the Alarm function and set the automatic switch on and switch off times for the s...

Page 102: ...ch ALARM FUNCTION ON 3 Entering a permissible target temperature value of 0 switches off the solder bath completely 1 Enter a value for the permissible set back temperature in the SET BACK TEMP field...

Page 103: ...e allows you to switch off the machine before an auto matic switch off time The machine is switched back on at the next automatic switch on time 1 Touch SLEEP 7 If you would like to switch off the mac...

Page 104: ...achine operation corresponding warnings and error messages a are displayed on the start screen Using the ALARM button 1 it is possible to delete all warnings and error messages on display Fig 6 13 Sta...

Page 105: ...6 5 8 Programs functional area 5 8 1 Manual Binary coding window Opening the window 1 Touch PROGRAMS 2 on the start screen The Programs window appears Fig 6 14 Manual Binary coding window In the Manua...

Page 106: ...nary coding window 1 Select the program that you would like to change from the program list 1 2 Touch CHANGE 2 The program is displayed 3 Touch the parameter to be changed 1 and enter a new value via...

Page 107: ...hspeed SIG DOK 002 6 28 Touching the BACK button discards the changes Fig 6 16 Start screen 1 Touch the CODES IN MACHINE title bar 1 on the start screen Fig 6 17 Encoding programs The program has been...

Page 108: ...lenl tanlage CIG highspeed SIG DOK 002 6 29 2 Select the required program from the list 2 The required program has been selected The next printed circuit board or frame to enter is soldered with the s...

Page 109: ...ing window Opening the window 1 Touch PROGRAMS 2 on the start screen The Programs window appears Fig 6 18 Automatic coding In the Automatic coding window it is possible to Load programs Create program...

Page 110: ...02 6 31 2 Fig 6 19 Automatic coding window 1 Select the program that you would like to load from the program list 1 2 Touch LOAD 2 How to load a program The program has been loaded All parameters for...

Page 111: ...ation Wellenl tanlage CIG highspeed SIG DOK 002 6 32 Fig 6 20 Automatic coding window 1 Touch NEW 1 The Program creation window appears Fig 6 21 Automatic coding window How to create a new program 1 2...

Page 112: ...nter a program number The program with program number 0000 is the error code and must not be assigned 3 Touch the parameter to be changed 3 and enter a new value via the on screen keyboard 4 Touch SAV...

Page 113: ...tanlage CIG highspeed SIG DOK 002 6 34 Fig 6 22 Automatic coding window 1 Select the program that you would like to change from the program list 1 2 Touch CHANGE 2 The program appears How to change a...

Page 114: ...BACK button discards the changes Fig 6 23 Automatic coding window The program with program number 0000 is the error code and must not be deleted 1 Select the program that you would like to delete fro...

Page 115: ...for the batch in the BATCH NAME field 3 As an alternative to steps 3 to 7 it is also possible to manually enter a barcode into the CODE field 4 3 Touch SCAN 5 The barcode reader starts 4 Scan the barc...

Page 116: ...e irrelevant to program selection by selecting the numbers within the screen 11 Fig 6 26 Automatic coding window 11 Touch APPLY 13 If you have made a mistake touch RESET 12 Your selection is re set to...

Page 117: ...ig 6 27 Automatic coding window It is possible to change the name and code of an existing batch 1 Select the program with the batch that you would like to change from the program list 1 2 Select the b...

Page 118: ...e the machine Remove printed circuit boards and frames from the machine Fig 6 28 Automatic coding window 1 Select the program with the batch that you would like to delete from the program list 1 2 Sel...

Page 119: ...ned from the System screen 1 Function mode window see Function mode window on page 6 41 Manual control of the various actuators 2 Settings window see Extended settings window on page 6 46 Definition o...

Page 120: ...available if there is a printed circuit board or frame inside the machine Remove printed circuit boards and frames from the machine Fig 6 30 Function mode window The Function mode window displays the...

Page 121: ...r a function on page 6 45 5 Start wave 1 It is also possible to set the pump capacity see How to set parameters for a function on page 6 45 6 Start wave 2 It is also possible to set the pump capacity...

Page 122: ...0 5 9 2 Settings window Opening the window 1 Touch SETTINGS 2 on the system screen The Settings window appears Fig 6 32 Settings window How to activate a function The function has been activated The O...

Page 123: ...d 13 Active if a pyrometer is being used 14 Active if automatic angle adjustment is being used 15 Active if a measuring device for residual oxygen content is being used 16 Active if the solder refill...

Page 124: ...w Fig 6 33 User input window 1 Touch the traffic light button for the USER INPUT button 1 The user input for error messages is activated The traffic light button turns green 2 Enter the error message...

Page 125: ...possible to set the following parameters for the preheating in use in the POP UP PREHEATING window Number of switching points used in the system controls Number of preheating radiators connected to t...

Page 126: ...operating mode on page 6 8 5 Activate flap control 6 Set reading time for the barcode reading device 7 Set flap opening time if PPM is too low 8 Set checking interval if PPM is too low 9 Set flap gro...

Page 127: ...The input sensor is not continuously occupied if for example there is a hole or a screw in the frame 20 Set the date 21 Set the system time 22 Set the printer s IP address 23 Set the system s IP addr...

Page 128: ...ng the window 1 Touch SYSTEM in the Settings window see System screen on page 6 40 The User management window appears Fig 6 36 User management window In the User management window it is possible to Cr...

Page 129: ...sible to manage the users Ensure that at least one user is at user level 4 in order to manage the users 1 Enter the name of the new user in the NAME field 1 2 Enter the new user s password pin in the...

Page 130: ...peration Wellenl tanlage CIG highspeed SIG DOK 002 6 51 Fig 6 38 User management window 1 Select a user from the USERS list 1 2 Touch DELETE 2 How to delete a user The selected user has been deleted 2...

Page 131: ...lenl tanlage CIG highspeed SIG DOK 002 6 52 Fig 6 39 User management window 1 Select a user from the USERS list 1 2 Touch CHANGE PW 2 3 Enter a new password How to change a password The password has b...

Page 132: ...ermissions can be changed by any user set to user level 4 in the user management 1 Select a user from the user list 1 2 Add permissions under 2 or select other permissions In each case touch the respe...

Page 133: ...ating radiators 4 Set the position to switch off the preheating radiators 5 Set the position of the waves and their switch on off points 6 Set the position of the fluxer nozzle 7 Set the position of t...

Page 134: ...window see Maintenance func tional area on page 6 11 2 Open the Maintenance log window see Maintenance log win dow on page 6 63 3 Open the Maintenance due window 4 View customer data company delivery...

Page 135: ...ould like to transfer 2 Perform one of the following steps If you would like to transfer data from the system controls to a USB stick touch RETRIEVE 2 or If you would like to transfer data from a USB...

Page 136: ...in the FTP USER NAME field 3 4 Enter your FTP password in the FTP PASSWORD field 4 5 Perform one of the following steps If you would like to transfer data from the FTP server to the sys tem controls...

Page 137: ...vated 2 Enter the IP address in the IP ADDRESS field 2 3 Enter your FTP user name in the FTP USER NAME field 3 4 Enter your FTP password in the FTP PASSWORD field 4 5 Enter a time in the FTP TIMEOUT f...

Page 138: ...2 Machine log book window 3 Maintenance log book window Fig 6 46 Logs window 5 10 1 Certificates window Opening the window 1 Touch CERTIFICATES 1 in the Logs window The Certificates win dow appears Ce...

Page 139: ...G DOK 002 6 60 Fig 6 47 Certificates window In the Certificates window it is possible to Display certificates Print certificates Delete individual or all certificates Filter certificates according to...

Page 140: ...ter settings see Extended settings win dow on page 6 46 1 Select a certificate from the certificate list 1 2 Touch DELETE 3 1 Touch DELETE ALL 4 How to display certificates The selected certificate is...

Page 141: ...EARCH 6 The selected certificate is searched on the basis of the criterion Touch DELETE 7 to delete the criterion that has been entered 5 10 2 Log book window Opening the window 1 Touch LOG BOOK 2 in...

Page 142: ...ed Touch DELETE 3 to delete the criterion that has been entered 5 10 3 Maintenance log window Opening the window 1 Touch MAINTENANCE LOG BOOK 3 in the Logs window see Logs window on page 6 59 The Main...

Page 143: ...criterion entered Touch DELETE 3 to delete the criterion that has been entered 1 Enter a criterion in the SEARCH field 2 2 Touch SEARCH 2 All available events are searched according to the criterion e...

Page 144: ...rawer Fluxeur atomiseur double 6 62 6 1 16 Vorw rmer Preheater Pr chauffage 6 66 6 1 17 Tangentiall fter Tangential fan Ventilateur tangentiel 6 70 6 1 18 Lotbad Solder bath Bain d tain 6 72 6 1 19 Ba...

Page 145: ...152 6 3 3 1 Gestell Chassis Ch ssis 6 152 6 3 3 2 Drehauflage Swivel Support Support rotatif 6 154 6 3 3 3 Drehvorrichtung Swivel Device M canisme de rotation 6 156 6 3 4 Auslaufkontrolle zu AL EL Out...

Page 146: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 3...

Page 147: ...Bei einer Ersatzteilbestellung unbedingt angeben Maschinen Typ Maschinen Nummer Die Maschinen Nummer befindet sich auf dem Maschinenschild auf der R ckseite Bei Ersatzteilbestellungen immer Maschinent...

Page 148: ...eilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 5 6 1 L tautomat Soldering Machine Automate de brasage 6 1 1 Abmessungen Measurements Dimensions CIG 400 compact...

Page 149: ...04 1 1 1 Niveausonden Verst rker Amplifier for level sensor Amplificateur sonde niveau 9405 1 1 1 Niveausonde Level sensor Sonde niveau 9405 1 1 1 1 Endbefestigung End fastening Fixation sortie 9406 1...

Page 150: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 7 6 1 2 Baugruppen Assemblies Vue g n rale...

Page 151: ...alung Tunnel Dupplex Inox Side protection tunnel Duplex inox Protection de tunnel lat ral Duplex inox 6488 1 1 Wanne kompl zu Duplex Tank compl for Duplex Tube compl pour Duplex 6490 2 2 Seitentunnel...

Page 152: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 9 6 1 3 Geh use Housing Ch ssis...

Page 153: ...over inlet Couvercle lat ral entr e 9151 420500 2 2 2 Zinnzange Pliers for solder spool Pince pour d etain 9299 1 2 2 2 Kette Chain Cha ne 9299 2 2 2 2 Halteblech f r Zinnzange Holder plate for Pliers...

Page 154: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 11 6 1 3 Geh use Housing Ch ssis...

Page 155: ...Tunnel front inlet Tunnel devant c t entr e 9791 500 1 1 1 Verst rkung Flux pump Reinforcement flux pump holder Renforcement support pompe flux 9792 1 1 1 Verst rkung PPM Halter Reinforcement analyser...

Page 156: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 13 6 1 3 Geh use Housing Ch ssis...

Page 157: ...alter Nipple with holder Manchon avec support 9368 1 1 1 Messrohr zu Gasdurchflussmesser Measuring tube for flowmeter Tube de mesure pour d bim tre 9369 1 1 1 1 Nippel mit Halter Nipple with holder Ma...

Page 158: ...lkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 15 6 1 4 Stickstoff Schnelleinspeisung Durchflussmesser Nitrogen quick intake Flow meter Rapide alimentation d azo...

Page 159: ...Rail de support 9181 500 2 2 2 Arm mit Bolzen Lever with bolt Levier avec boulon 9182 3 3 Achse Shaft Axe 9183 300 320 400 3 Achse Shaft Axe 9183 420 500 3 3 3 Hebel Lever Levier 9184 1 1 1 Druckregle...

Page 160: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 17 6 1 5 Einlauf Tunnel Inlet Tunnel Tunnel entr e...

Page 161: ...xtension tunnel 9765 500 1 1 1 Arm mit Bolzen Lever with bolt Levier avec boulon 9767 1 1 1 Laufschiene rechts Rail track right Rail droite 9805 1 1 1 Laufschiene links Rail track left Rail gauche 980...

Page 162: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 19 6 1 5 Einlauf Tunnel Inlet Tunnel Tunnel entr e...

Page 163: ...re caoutchouc 9172 500 1 1 Tr gerschiene Supporting rail Rail de support 9181 300 400 1 Tr gerschiene Supporting rail Rail de support 9181 500 2 2 2 Arm mit Bolzen Lever with bolt Levier avec boulon 9...

Page 164: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 21 6 1 6 Auslauf Tunnel Outlet Tunnel Tunnel sortie...

Page 165: ...ene links Rail track left Rail gauche 9809 1 1 1 Laufschiene rechts Rail track right Rail droite 9810 2 2 2 Tr ger zu Laufschiene Holder for rail track Support pour rail 9811 1 1 Auslauf Tunnel Outlet...

Page 166: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 23 6 1 6 Auslauf Tunnel Outlet Tunnel Tunnel sortie...

Page 167: ...r Converter Convertisseur 490 1 1 1 Halter Motorenstecker Holder sheet for motor plug Cadre support pour fiche de moteur 3288 1 1 1 1 Halter Tachostecker Holder sheet for tacho plug Cadre support pour...

Page 168: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 25 6 1 7 Transport Conveyor Transport...

Page 169: ...ur le contr le du transport 9724 1 1 1 Profilschiene Profile rail Rail profil 9805 1 1 1 Profilschiene Profile rail Rail profil 9806 1 1 1 Profilschiene Profile rail Rail profil 9807 1 1 1 Profilschie...

Page 170: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 27 6 1 7 Transport Conveyor Transport...

Page 171: ...Cup spring Ressort Belleville 461 6 6 6 Kette zu Rahmentransport an Modul Chain for carrier transport on modules Chaine transport cadre pour modules 464 4 4 4 Kohlenb rste zu Motor 9020 Carbon brushes...

Page 172: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 29 6 1 8 R cklauftransport Return conveyor Convoyeur de retour 9020 K 9020 K 9501 K...

Page 173: ...500 1 1 1 Gleitmetallspray Schmierung Ketten Metal glide spray chain lubrication Spray lubrifiant pour cha ne 8301 4 St nder h 770 mm Support h 770 mm Support h 770 mm 9009 300 4 St nder h 770 mm Supp...

Page 174: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 31 6 1 8 R cklauftransport Return conveyor Convoyeur de retour 9020 K 9020 K 9501 K...

Page 175: ...r Motor 9501 Condensateur pour moteur 95019501 9501 3 2 Verstrebung Brace Entretoise 9548 300 2 Verstrebung Brace Entretoise 9548 400 2 Verstrebung Brace Entretoise 9548 500 1 1 1 Schiene R cklauf Ein...

Page 176: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 33 6 1 8 R cklauftransport Return conveyor Convoyeur de retour 9020 K 9020 K 9501 K...

Page 177: ...Screw M4 Vis M4 9489 2 Winkelanschlussdrosseln M5 Angel connection reduction M5 Raccord en angle reduction M5 9491 3 Winkelanschl sse Angle connection Raccorde an angle 9492 1 Schraube Screw Vis 9495...

Page 178: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 35 6 1 9 Pyrometer Pyrometer Pyrom tre...

Page 179: ...Flux Ansaug Rohr Flux intake pipe Tuyau flux 9383 1 1 1 Robofluxpumpe ohne Pumpenkopf Roboflux pump without pump head Pompe Roboflux sans t te depompe 9720 1 1 1 Easy Load Pumpenkopf zu 9720 Easy Loa...

Page 180: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 37 6 1 10 Flussmittelpumpe Flux pump Pompe de flux...

Page 181: ...hse mit Nute und Seger Shaft with groove and clip Axe avec rainure et clip 6209 2 2 2 Achse Shaft Axe 6210 1 1 1 Abdeckblech Cover sheet T le de couverture 9118 2 2 2 Scharnier Hinge Charni re 9126 1...

Page 182: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 39 6 1 11 Zerst uberfluxer Atomizer fluxer Fluxeur atomiseur...

Page 183: ...ercle 9195 4 420 500 1 Seitenblech Side panel T le lat rale 9199 300 1 Seitenblech Side panel T le lat rale 9199 320 400 1 Seitenblech Side panel T le lat rale 9199 420 500 1 1 1 Absaug Anschlussstutz...

Page 184: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 41 6 1 11 Zerst uberfluxer Atomizer fluxer Fluxeur atomiseur...

Page 185: ...ssoir Interrupteur de d marrage 9247 1 1 1 Griff zu Deckel Handle for cover Poign e pour couvercle 9252 1 1 1 1 F hrung rechts Guide right Guidage droit 9290 1 1 1 F hrung links Guide left Guidage gau...

Page 186: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 43 6 1 11 Zerst uberfluxer Atomizer fluxer Fluxeur atomiseur...

Page 187: ...Serrage compl 5459 4 4 4 Distanzh lse Spacer sleeve Douille d cartement 6205 4 4 4 Kugellager Ball bearing Roullement billes 6208 2 2 2 Achse mit Nute und Seger Shaft with groove and clip Axe avec rai...

Page 188: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 45 6 1 12 Doppel Zerst uberfluxer Double atomizer fluxer Fluxeur atomiseur double...

Page 189: ...entilation 9177 300 320 400 1 Luftkanal Air channel Conduit de ventilation 9177 420 500 1 1 1 Schlauch 6mm Pipe 6mm Tuyau flexible 6mm 9187 1 1 1 Schlauch 4mm Pipe 4mm Tuyau flexible 4mm 9194 1 1 Deck...

Page 190: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 47 6 1 12 Doppel Zerst uberfluxer Double atomizer fluxer Fluxeur atomiseur double...

Page 191: ...4mm 9243 1 2 2 2 Winkel Raccord Inox Angle union Inox Raccord querre inox 9246 2 2 2 Drucktaster Startschalter Push button Start switch Bouton poussoir Interrupteur de d marrage 9247 1 1 1 Griff zu De...

Page 192: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 49 6 1 12 Doppel Zerst uberfluxer Double atomizer fluxer Fluxeur atomiseur double...

Page 193: ...p support Support de pompe 4663 2 2 2 Abdeckunge seitlich breit Cover lateral wide Couvercle lat ral large 4664 2 2 2 Abdeckung seitlich schmal Cover lateral small Couvercle lat ral troit 4665 1 1 1 A...

Page 194: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 51 6 1 13 Stand Alone Fluxer Stand Alone Fluxer Fluxeur c libataire...

Page 195: ...4686 1 1 1 Transportschiene vorne Transport rail front Rail de transport avant 4687 1 Schutzblech unten Protection sheet below T le de protection en bas 4688 300 1 Schutzblech unten Protection sheet b...

Page 196: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 53 6 1 13 Stand Alone Fluxer Stand Alone Fluxer Fluxeur c libataire...

Page 197: ...yau flexible 6mm 9187 1 1 1 Schlauch 4mm Pipe 4mm Tuyau flexible 4mm 9194 1 1 Deckel Cover Couvercle 9195 300 320 400 1 Deckel Cover Couvercle 9195 420 500 1 1 1 Absaug Anschlussstutzen Exhaust connec...

Page 198: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 55 6 1 13 Stand Alone Fluxer Stand Alone Fluxer Fluxeur c libataire...

Page 199: ...er Poign e pour couvercle 9252 1 1 1 1 F hrung rechts Guide right Guidage droit 9290 1 1 1 F hrung links Guide left Guidage gauche 9291 1 Grundplatte Base plate Plaque de base 9361 300 1 Grundplatte B...

Page 200: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 57 6 1 13 Stand Alone Fluxer Stand Alone Fluxer Fluxeur c libataire...

Page 201: ...le 90 9253 300 320 400 1 Blechwinkel Angle sheet T le 90 9253 420 500 1 1 1 Fluxermotor zu Zerst uberfluxer Step motor for atomiser fluxer Moteur pas pas 9255 1 1 1 Schlauchhalter Pipe holder Raccord...

Page 202: ...eitung CIG compact TMS Duplex L tautomat Seite 6 59 6 1 14 Fluxerschublade Fluxer drawer Tiroir fluxeur 9829 Fluxerschublade kompl f r Maschinen die PNP Sensoren haben Fluxer drawer compl for PNP sens...

Page 203: ...te de buse fine compl 9568 1 1 1 D se fein 0 4mm Nozzle fine 0 4mm Buse fine 0 4mm 9568 1 1 1 1 Mutter zu D senkopf Nut for nozzle head Ecrou pour tete de buse 9628 1 1 1 D senkopf Nozzle head T te d...

Page 204: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 61 6 1 14 Fluxerschublade Fluxer drawer Tiroir fluxeur 9568 9569...

Page 205: ...fluxer drawer Poign e pour tiroir fluxeur 9252 1 1 1 1 Motorschutz Motor protection circuit breaker T le de prodection du moteur 9252 2 1 1 1 Frontplatte Front cover Couvercle frontal 9252 3 1 1 Blec...

Page 206: ...t TMS Duplex L tautomat Seite 6 63 6 1 15 Doppelfluxerschublade Double atomiser fluxer drawer Fluxeur atomiseur double 9829 3 Fluxerschublade kompl f r Maschinen die PNP Sensoren haben Fluxer drawer c...

Page 207: ...unit for flux Unit lin aire pour flux 9897 300 320 400 1 Lineareinheit f r Fluxer Linear unit for flux Unit lin aire pour flux 9897 420 500 1 1 1 D senkopf fein kompl Nozzle head fine compl T te de b...

Page 208: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 65 6 1 15 Doppelfluxerschublade Double atomiser fluxer drawer Fluxeur atomiseur double 9568 9569...

Page 209: ...500 1 1 1 Lampenschutz Anschlussseite lang Lamp protection for connection side long Protection pour lampe c t de connexion longue 9872 1 1 1 Lampenschutz Anschlussseite kurz Lamp protection for connec...

Page 210: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 67 6 1 16 Vorw rmer Preheater Pr chauffage...

Page 211: ...bl IR lampe hybride 800 W 116 V 400 bl 9215 2 320 400 420 12 IR Strahler Hybrid 800 W 116 V 500 bl IR lamp Hybrid 800 W 116 V 500 bl IR lampe hybride 800 W 116 V 500 bl 9215 2 500 9 IR Strahler HER U...

Page 212: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 69 6 1 16 Vorw rmer Preheater Pr chauffage...

Page 213: ...ongue 9921 500 1 Leitblech kurz Baffle plate short T le de guidage courte 9924 300 1 Leitblech kurz Baffle plate short T le de guidage courte 9924 400 1 Leitblech kurz Baffle plate short T le de guida...

Page 214: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 71 6 1 17 Tangentiall fter Tangential fan Ventilateur tangentiel...

Page 215: ...h lter links Pressure tank left R servoir de pression gauche 4501 420 500 1 Innenbeh lter 450 kg Inner tank 450 kg R servoir int rieur 450 kg 4503 320 1 Innenbeh lter 650 kg Inner tank 650 kg R servoi...

Page 216: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 73 6 1 18 Lotbad Solder bath Bain d tain...

Page 217: ...xe 9543 2 2 2 Schraube zu Tr gerschiene Screw for support rail Vis pour rail support 9544 1 1 1 Badzentrierung 500 kompl Centering guide for solder bath 500 compl Guidage pour bain d tain 500 compl 95...

Page 218: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 75 6 1 19 Badzentrierung Guide for solder bath Guidage pour bain d tain...

Page 219: ...ain A0084 1 2 2 2 Stellschraube standard Adjusting screw standard Vis de r glage de niveau standard 4057 2 2 2 Stellschraube smema Adjusting screw smema Vis de r glage de niveau smema 4091 Entweder 40...

Page 220: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 77 6 1 20 Badausfahrverl ngerung Bath Withdrawal Extension Rallonge d extraction du bain...

Page 221: ...e for exchangeable Rayon pour changement 9952 300 320 400 1 Wechselgestell Support carriage for exchangeable Rayon pour changement 9952 420 500 1 1 1 Montagesatz zu Wechselgestell Assembly set for sup...

Page 222: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 79 6 1 21 Wechselgestell Support carriage for exchangeable Rayon pour changement...

Page 223: ...moteur 480 3288 3 2 Leitblech Baffle plate T le guide 4009 300 320 400 2 Leitblech Baffle plate T le guide 4009 420 500 2 Pumpenwelle Pump shaft Arbre de pompe 4010 300 320 400 2 Pumpenwelle Pump sha...

Page 224: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 81 6 1 22 Lotpumpen Solder pumps Pompes tain 4045 K...

Page 225: ...le d cartement 4043 420 500 4 Distanzh lse Spacer bush Douille d cartement 4044 300 320 400 4 Distanzh lse Spacer bush Douille d cartement 4044 420 500 2 2 Wellenabdichtung Shaft sealing Etanch it des...

Page 226: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 83 6 1 22 Lotpumpen Solder pumps Pompes tain 4045 K...

Page 227: ...ompl L 520 wa 75 Hollow wave 1 piece compl L 520 wd 75 Vague creuse d une pi ce compl L 520 vd 75 1410 1 K 500 1 Hohlwelle 1 teilig kompl L 320 wa 100 Hollow wave 1 piece compl L 320 wd 100 Vague creu...

Page 228: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 85 6 1 23 Wellenformer Waveformer Formeur de vagues...

Page 229: ...Vague W rthmann 500mm 3 rang es de trous 1417 4 1 W rthmannwelle 500mm 5 reihig W rthmann wave 500mm 5 range of holes Vague W rthmann 500mm 5 rang es de trous 1417 5 1 Vollwelle kompl montiert 320mm S...

Page 230: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 87 6 1 23 Wellenformer Waveformer Formeur de vagues...

Page 231: ...rl ngerung 420 mm Wave extension 420 mm Extension vague 420 mm 2626 400 420 1 Wellenverl ngerung 520 mm Wave extension 520 mm Extension vague 520 mm 2626 500 1 Wellen berlaufblech Wave overflow sheet...

Page 232: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 89 6 1 23 Wellenformer Waveformer Formeur de vagues...

Page 233: ...olid wave sheet T le de vague pleine 4335 500 1 Anpressblech Pressing on sheet T le presser 4340 300 320 1 Anpressblech Pressing on sheet T le presser 4340 400 1 Anpressblech Pressing on sheet T le pr...

Page 234: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 91 6 1 24 N B Welle N B Wave N B Vague...

Page 235: ...Welle Vollmaterial Stufe Wedge shaped wave plate with step Vague cun iforme avec tage 4365 300 320 1 Welle Vollmaterial Stufe Wedge shaped wave plate with step Vague cun iforme avec tage 4365 400 1 W...

Page 236: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 93 6 1 24 N B Welle N B Wave N B Vague...

Page 237: ...izelement unten rechts Heating element bottom right Corps de chauffe en bas droite 4536R 300 400 1 Heizelement unten rechts Heating element bottom right Corps de chauffe en bas droite 4536 R 500 1 Hei...

Page 238: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 95 6 1 25 Lotbadheizung Solder bath heating Chauffage bain d tain 4545 K 4551K...

Page 239: ...ing Ring for adjustment Bague de r glage 4548 1 1 Halter Support Support 4549 1 1 Zinnniveausensor inkl Verst rker Sensor incl amplifier Capteur incl amplificateur 4551 1 1 Scheibe Distance ring Ronde...

Page 240: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 97 6 1 25 Lotbadheizung Solder bath heating Chauffage bain d tain 4545 K 4551K...

Page 241: ...400 1 Heizelement mitte links Heater element middle left Corps de chauffe centre gauche 4537 L 420 500 1 Heizelement mitte rechts Heater element middle right Corps de chauffe centre droit 4537 R 300 3...

Page 242: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 99 6 1 26 Anordnung Heizelemente Arrangement heating elements Disposition corps de chauffe...

Page 243: ...ger 6301 ZZ Ball bearing 6301 ZZ Roulement billes 6301 ZZ 4212 1 1 1 Motor Motor Moteur 9285 2 2 2 Kohlenb rsten zu Motor 9285 Carbon brushes for Motor 9285 Charbons moteur pour Moteur 9285 9285 1 1 1...

Page 244: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 101 6 1 27 Lotnachf llung V2 Solder refilling V2 Remplissage d tain V2 9669...

Page 245: ...4 1 8 Raccord coud 4 1 8 3177 2 2 2 Winkeleinschraubanschluss 6 1 8 Elbow threaded connection 6 1 8 Raccord coud 6 1 8 3179 2 2 2 Gerader Einschraubanschluss 4 1 8 Straight screwed plug 4 1 8 Raccord...

Page 246: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 103 6 1 28 Kettenwaschanlage Chain cleaning system Syst me de nettoyage des cha nes 9930...

Page 247: ...nkachsenhalter Diverter axis holder Support guidage cha ne 9933 2 2 2 lbeh lter an Schiene Oil tank on rail R servoir d huile sur rail 9934 1 1 1 Rollenhalter rechts Guide support right Support guidag...

Page 248: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 105 6 1 28 Kettenwaschanlage Chain cleaning system Syst me de nettoyage des cha nes 9930...

Page 249: ...uyau d aspiration haut asp ht 9971 1 1 Saugrohr T re Suction door Tuyau d aspiration porte 9972 1 1 Saugrohr T re mit Oberseitenabs Suction door with upper Tuyau d aspiration porte asp ht 9973 2 2 O R...

Page 250: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 107 6 1 29 Kondensatfalle Condensation trap Vanne de condensation A0303...

Page 251: ...er des l ments 9987 1 1 Trennblech Separation sheet T le de s paration 9988 2 2 Gasventile Gas valves Vanne gaz 9989 3 3 O Ring O Ring Joint torique 9990 1 1 Ansaugrohr Pipe inlet Tube d aspiration 99...

Page 252: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 109 6 1 29 Kondensatfalle Condensation trap Vanne de condensation A0303...

Page 253: ...nge 500mm Hose 4mm length 500mm Tuyau 4mm longueur 500mm 10025 1 1 Viton O Ring Viton O Ring Viton O Ring 10028 1 1 Granulat 1 Kilo Granular material 1 Kilo Granulat 1 Kilo 10024 1 1 Universal Filter...

Page 254: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 111 6 1 30 Filter zu PPM Messger t Filter for oxygen analyzer Filtre pour analyseur d oxygen...

Page 255: ...port h 770 Support h 770 9009 500 2 2 2 Modulfuss M12x70 D80 Module foot M12x70 D80 Pied pour module M12x70 D80 9010 1 2 2 2 Fuss zu Umsetzer M12x125 D80 Foot for Adjuster M12x125 D80 Pied pour conver...

Page 256: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 113 6 2 1 Einlauf Modul Intake Module Module d entr e...

Page 257: ...Foot for Adjuster M12x125 D80 Pied pour Convertisseurs M12x125 D80 9010 2 2 2 2 Modulfuss M12x70 D40 Module foot M12x70 D40 Pied pour module M12x70 D40 9010 3 2 2 2 Antirutschsohle D40 Anti skid sole...

Page 258: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 115 6 2 2 Auslaufmodul Outlet Module Module de sortie...

Page 259: ...9009 400 2 St nder h 770 mm Support h 770 mm Support h 770 mm 9009 500 4 4 4 Modulfuss M12x70 D80 Module foot M12x70 D80 Pied pour module M12x70 D80 9010 1 4 4 4 Fuss zu Umsetzer M12x125 D80 Foot for...

Page 260: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 117 6 2 3 Anfangsmodul Start Modul Module de d part...

Page 261: ...wall Paroi arri re 8074 400 1 R ckwandabdeckung Cover back wall Paroi arri re 8074 500 1 1 1 Verbinder Connector Connexion 8075 1 1 1 Griffschutz Handle protection Dispositif de s curit 8076 1 Abdecku...

Page 262: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 119 6 2 3 Anfangsmodul Start Modul Module de d part...

Page 263: ...70 D80 9010 1 2 2 2 Fuss zu Umsetzer M12x125 D80 Foot for Adjuster M12x125 D80 Pied pour convertisseurs M12x125 D80 9010 2 2 2 2 Modulfuss M12x70 D40 Module foot M12x70 D40 Pied pour module M12x70 D40...

Page 264: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 121 6 2 4 Verl ngerungsmodul Extention Module Module d extension...

Page 265: ...mm 9009 500 4 4 4 Modulfuss M12x70 D80 Module foot M12x70 D80 Pied pour module M12x70 D80 9010 1 4 4 4 Fuss zu Umsetzer M12x125 D80 Foot for adjuster M12x125 D80 Pied pour Convertisseurs M12x125 D80 9...

Page 266: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 123 6 2 5 Motormodul Motor Module Module moteur 9501 K 9020 K...

Page 267: ...erschalungsteil links Protection sheet left T le de protection gauche 8061 400 1 Verschalungsteil links Protection sheet left T le de protection gauche 8061 500 1 Verschalungsteil rechts Protection sh...

Page 268: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 125 6 2 5 Motormodul Motor Module Module moteur 9501 K 9020 K...

Page 269: ...Paroi arri re 8074 400 1 R ckwandabdeckung Cover back wall Paroi arri re 8074 500 1 1 1 Verbinder Connector Connexion 8075 1 1 1 Griffschutz Protective device for handle Dispositif de s curit 8076 1...

Page 270: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 127 6 2 5 Motormodul Motor Module Module moteur 9501 K 9020 K...

Page 271: ...ventilateurs de refroidissement bas 9032 400 1 Halteblech unten K hlventilator Support sheet bottom cooling fan T le support ventilateurs de refroidissement bas 9032 500 1 Halteblech oben K hlventilat...

Page 272: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 129 6 2 6 Ventilatoren zu Modulen Fan for Modules Ventilateur pour Modules...

Page 273: ...uche usin l 2m 11354 Schiene rechts l 2m Rail right l 2 m Rail droit usin l 2m 11355 Schiene links bearb L 2m Rail left machined L 2m Rail gauche usin l 2m 11356 Schiene rechts l 2m Rail right l 2 m R...

Page 274: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 131 6 2 7 Schienen zu Modulen Rails for Moduls Rails pour modules...

Page 275: ...ecial Ecrou M5 sp cial 191 1 Inbus Schraube M5x20 mit Sicherunsscheibe Schnorr Socket head screw M5x20 with Ribbed lock washer Vis t te cylindrique six pans creux M5x20 avec rondelle ressort 1 Motorum...

Page 276: ...e zu Modulen Set of reversing wheels for moduls Set bo te inversion pour modules Umlenksatz kompl links und rechts Set of reversing wheels compl left and right Set bo te inversion compl gauche et droi...

Page 277: ...lley d 8 mm Pulley d 8 mm Poulie d 8 mm 9902 6 1 Achse 300 Shaft 300 Axe 300 9903 300 1 Achse 400 Shaft 400 Axe 400 9903 400 1 Achse 500 Shaft 500 Axe 500 9903 500 1 1 1 Pulley Pulley Poullie 9904 2 2...

Page 278: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 135 6 2 9 Motorauszugmodul Motor extension module Module extension moteur...

Page 279: ...8133 1 11 Gabelkopf M4 Fork crown M4 T te fourchue M4 8134 1 12 Gewindestange M4 mit 2 Muttern Threaded shaft M4 incl 2 screws Tige filet e M4 avec 2 crous 8135 1 13 Innensechskantschraube M4x35 Sock...

Page 280: ...CIG compact TMS Duplex L tautomat Seite 6 137 6 2 10 Aushebestation Lifting station Translateur 5 Deckel 20 21 22 29 27 25 24 36 17 18 26 28 23 30 Wanne kompl Pos 7 1 31 34 42 40 33 4 45 44 19 16 7 3...

Page 281: ...ube M4x20 Socket head cap screw M4x20 Vis six pans creux M4x20 8191 1 29 Innensechskantschraube M4x30 Socket head cap screw M4x30 Vis six pans creux M4x30 8192 1 30 Senkkopfschraube M4x16 Countersunk...

Page 282: ...CIG compact TMS Duplex L tautomat Seite 6 139 6 2 10 Aushebestation Lifting station Translateur Deckel 20 21 22 29 27 25 24 36 17 18 26 28 23 30 Wanne kompl 5 1 31 34 42 40 33 4 45 44 19 16 7 3 39 2...

Page 283: ...aubung Angle union Raccord vis coud 7010 1 1 1 Luftaufbereiter Air lubricator Elutriateur pneumatique 7011 1 1 1 Regelger t LWU Controller LWU Dispositif de r glage LWU 7012 2 2 2 S ule Column Colonne...

Page 284: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 141 6 3 1 1 Gestell Chassis Ch ssis...

Page 285: ...30 300 1 Abdeckung oben Cover top Couvercle sur 7230 400 1 Abdeckung oben Cover top Couvercle sur 7230 500 1 Abdeckung unten Cover down Couvercle sue 7231 300 1 Abdeckung unten Cover down Couvercle su...

Page 286: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 143 6 3 1 1 Gestell Chassis Ch ssis...

Page 287: ...lock left Bloc gauche 7298 1 1 1 Kl tzchen rechts Block right Bloc droit 7299 1 Chassis 300 Chassis 300 Ch ssis 300 7300 300 1 Chassis 400 Chassis 400 Ch ssis 400 7300 400 1 Chassis 500 Chassis 500 Ch...

Page 288: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 145 6 3 1 2 Hubauflage Lift Support Support de course...

Page 289: ...0 1 1 Glasscheibe Glass plate Vitre 7330 300 400 1 Glasscheibe Glass plate Vitre 7330 500 1 1 Gummidichtung Rubber gasket Joint en caoutchouc 7331 300 400 1 Gummidichtung Rubber gasket Joint en caoutc...

Page 290: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 147 6 3 2 1 Gestell Chassis Ch ssis...

Page 291: ...ock right Bloc droit 7299 1 Chassis 300 Chassis 300 Ch ssis 300 7300 300 1 Chassis 400 Chassis 400 Ch ssis 400 7300 400 1 Chassis 500 Chassis 500 Ch ssis 500 7300 500 2 2 2 Lagerplatte Bearing plate P...

Page 292: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 149 6 3 1 2 Drehauflage Swivel Support Support rotatif...

Page 293: ...ulation valve Soupape de r glage 7028 1 1 1 Halter mit Achse Holder with shaft Support avec arbre 7350 1 1 1 Scheibe Plate Disque 7351 1 1 1 Klemmring Clamp ring Anneau de serrage 7352 1 1 Platte Plat...

Page 294: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 151 6 3 2 3 Drehvorrichtung Swivelling Device Dispositif de rotation...

Page 295: ...Glasscheibe Glass plate Vitre 7330 300 400 1 Glasscheibe Glass plate Vitre 7330 500 1 1 Gummidichtung Rubber gasket Joint en caoutchouc 7331 300 400 1 Gummidichtung Rubber gasket Joint en caoutchouc...

Page 296: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 153 6 3 3 1 Gestell Chassis Ch ssis...

Page 297: ...oc droite 7299 1 Chassis 300 Chassis 300 Ch ssis 300 7300 300 1 Chassis 400 Chassis 400 Ch ssis 400 7300 400 1 Chassis 500 Chassis 500 Ch ssis 500 7300 500 2 2 2 Bearing holder Lagerplatte Porte roule...

Page 298: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 155 6 3 3 2 Drehauflage Swivel Support Support rotatif...

Page 299: ...ting valve Soupape de r glage 7028 1 1 1 Halter mit Achse Holder with shaft Support avec arbre 7350 1 1 1 Scheibe Disk Disque 7351 1 1 1 Klemmring Clamp ring Anneau de serrage 7352 1 1 Platte Holder P...

Page 300: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 157 6 3 3 3 Drehvorrichtung Swivelling Device M canisme de rotation...

Page 301: ...le for sensor Support pour capteur 9088 1 Sensor NPN Sensor NPN Capteur NPN 9089 1 Auslaufkontrolle zu EL kompl Outflow control EL Contr le de sortie EL compl A0074 1 Distanzblech Distance plate T le...

Page 302: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 159 6 3 4 Auslaufkontrolle zu AL EL Outflow control AL EL Contr le de sortie AL EL A0072 A0074...

Page 303: ...06 1 Haltewinkel f r Box Holder angle for box Equerre pour box 7030 1 Verdrahtungsbox klein Wiring box small Bo te c blage petite 7031 1 Kabel Cable C ble 9058 1 Stecker Plug Fiche 9059 220 1 Sperrmag...

Page 304: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 161 6 3 5 Einlaufsperre zu EL Inlet lock device EL Blocage d entr e EL A0073...

Page 305: ...or Fitting angle for sensor Support angle pour capteur 9049 1 Distanzblech Distance plate T le interm diaire 9053 1 Kabel kurz Cable short C ble court 9077 1 Kabel lang Cable long C ble long 9078 1 Se...

Page 306: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 163 6 3 6 Einlaufsperre zu AL Inlet lock device AL Blocage d entr e AL 7130...

Page 307: ...long C ble long 9078 1 Halteblech Holding plate Support t le 9086 1 Haltewinkel Holding angle Support angle 9087 1 Montagewinkel f r Sensor Fitting angle for sensor Support angle pour capteur 9088 1...

Page 308: ...atzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 165 6 3 7 Stau berwachung Pile up monitor compl for modules Programmateur anti collision compl pour modules...

Page 309: ...Codierger t Bin r 24V Binary encoder 24V Codage binaire 24V 9056 24 1 Kabel zu Codierger t Bin r Cable for binary encoder C ble pour codage binaire 9057 2 Kabel Codierger t Bin r 2m 1 x Binary contro...

Page 310: ...abe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 167 6 3 8 Bin rcodierung zu L tautomat 24 V Binary encoder for automatic soldering machine 24 V Programmateur binaire pour mach...

Page 311: ...Plug with rectifier for lock magnet Redresseur avec prise pour aimant 9059 220 1 Sperrmagnet 220 V Blocking magnet 220 V Aimant de bloquage 220 V 9060 1 Halter Sperrmagnet zu Modul Holder locking magn...

Page 312: ...lkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 169 6 3 9 Bin rcodierung zu Arbeitsplatz 220 V Workstation binary encoder 220 V Codage binaire pour poste de trava...

Page 313: ...er C ble pour codage binaire 9057 2 Stecker mit Gleichrichter zu Sperrmagnet Plug and rectifier for lock magnet Redresseur avec prise pour aimant 9059 24 1 Halter Sperrmagnet zu Modul Holder lock magn...

Page 314: ...katalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 171 6 3 9 1 Bin rcodierung zu Arbeitsplatz 24 V Workstation binary encoder 24 V Codage binaire pour poste de travai...

Page 315: ...9057 1 Lesekopfhalter Holder for read head Support pour t te de lecture 9075 Codierger t Bin r Binary encoder Codage binaire 9056 1 Codierger t Bin r 24V Binary encoder 24V Codage binaire 24V 9056 24...

Page 316: ...007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 173 6 3 9 2 Bin rcodierung zu Arbeitsplatz ohne Sperrmagnet Workstation Binary encoder without lock magnet Codage binaire pour poste de...

Page 317: ...hraubbar Coding field screwable Came de codage vissable 1798 1 Codierkamm steckbar Coding field pluggable Came de codage enfichable 1799 2 Stift Pin Cheville 1800 Bitte bei Ersatzteilbestellungen imme...

Page 318: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 175 6 3 10 Bin rcodierkamm Coding field binary Came de codage binaire...

Page 319: ...gewinkel zu Sensor Fitting angle for sensor Support angle pour capteur 9088 1 Sensor PNP mit Kabel Sensor PNP with cable Capteur PNP avec c ble 9089 1 1 Halteklotz Holding block Support bloc 9745 1 Ba...

Page 320: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 177 6 3 11 Sick Barcode Sick Barcode Code barre Sick 9859...

Page 321: ...ort pour lecture 9071 1 Sensor NPN Sensor NPN Capteur NPN 9089 1 Halteklotz Holding block Support bloc 9745 1 Ladeger t f r Barcode Leseger t Charger for barcode reader Chargeur pour appareil de lectu...

Page 322: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 179 6 3 12 Robotronix Barcode Barcode Robotronix Code barre Robotronix 81007 K...

Page 323: ...Fastening angle for magnet Equerre pour aimant 5009 1 Befestigungswinkel zu Magnet Fastening angle for magnet Equerre pour aimant 5010 2 Rudotherm E300 Tr ger Rudotherm E300 carrier Rudotherm E300 su...

Page 324: ...epm Ersatzteilkatalog Ausgabe Mai 2007 Betriebsanleitung CIG compact TMS Duplex L tautomat Seite 6 181 6 3 13 Wellenh he Messger t Solder wave height optimiser Appareil de mesure hauteur de vague 5000...

Page 325: ...Ausgabe Mai 2007 Ersatzteilkatalog epm Seite 6 182 Betriebsanleitung CIG compact TMS Duplex L tautomat...

Page 326: ...Number of pages Pre fuse Company Customer Construction description Drawing number Commission 400 V AC 14 12 2015 104 CIG Compact SIG EPM 1 2012 2012 EPM Handels AG Bodenfeldstrasse 8 Sins 41 0 44 749...

Page 327: ...Relays Tabel of contents SPS Industrial PC Spare Tabel of contents Emergency Stop Relay SS SS 357 SS Temperature SS 355 350 SS SS 302 356 Binary Coding SS Solder feed Spool Plug Entrance EINLA Pyromet...

Page 328: ...ge Place Page description Page Page description TMS 3 EPM 1 2012 Kurt Fankhauser Tabel of contents CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 TRAN 190 Control of AC motors Conveyor compact finger...

Page 329: ...loot entrance ZB Main solder pot heater V2 Preheater 7 12 Preheating V1 Preheater 1 6 Preheating ZB Additional solder pot heater Guard membrane pump FLUXER Barcode N BOX S BOX Emergency Stop loop disc...

Page 330: ...Flux flow monitoring relays FLUXER L_LOT_OK L_LOT_OK Supply 230VAC Flux niveau relays FLUXER 230VAC time controller finger cleaning pump L_LOT_OK L_TRANSP Supply 230VAC controller tang Convection fan...

Page 331: ...N2 Valve 3 SOCKEL N2 Valve 2 SOCKEL N2 Valve 1 SOCKEL Flux flow monitoring FLUXER Stepper motor FLUXER Stepmotor sensor FLUXER Flux level monitoring FLUXER Exhaust control Entrance SMEMA Entrance sid...

Page 332: ...nnel Steckdose SMEMA Discharge Tunnel Flap control 4 6 Discharge Tunnel Tacho AC Motor Conveyor CONVEYOR Tacho AC Motor Wave 2 SOLDER POT Tacho AC Motor Wave 1 SOLDER POT AC Motor Control Wave 2 SOLDE...

Page 333: ...sor Entrance Sensor registration Entrance Lift 0 Position Entrance Motor 7036 Entrance Lock coil of EL Lock Coil Entrance 0 Position Entrance Supply 230VAC Entrance Jam Controller Supply 230VAC Jam Co...

Page 334: ...d clamps must be marked permanently with the schema number Control For clamps solely the original clamp description consistent with the appropriate clamp must be used Designation labels for command an...

Page 335: ...2 19 13 F2 2 Q1 L3 Q1 L2 Q1 L1 X2 9 1 X2 1 27 9 FI1 N FI1 N N 42 F2 1 1 2 F2 10A Q1 T3 Q1 T2 Q1 T1 F1 6 F1 4 F1 2 F1 5 FI1 5 F1 3 FI1 3 F1 1 FI1 1 5 6 3 4 1 2 Q1 11 6 1 2 3 4 5 6 F1 63A FI1 N FI1 6 FI...

Page 336: ...gital Eingang A1 A2 Q1 1 2 10 3 3 4 10 3 5 6 10 3 14 13 11 7 21 22 11 2 8451 8450 K1 14 13 14 K1 11 0 S3 X1 Ein Aus X2 30 X2 30 X2 27 X2 27 K1 S22 K1 S21 K1 S12 K1 S11 S22 S21 S12 S11 S34 S33 K1 A1 K1...

Page 337: ...X1 3 TxD X1 4 CTS X1 1 RxD X1 2 RTS X2 5 DTR X2 6 GND X2 7 DCD X2 8 DSR X1 7 DCD X1 8 DSR X1 5 DTR X1 6 GND 22 28 X2 S2 67 S2 68 67 S2 68 27 30 X2 27 A1 COM2 6 A1 COM2 3 A1 COM1 3 A1 COM1 1 X1 10 X1 9...

Page 338: ...2 X1 4 xx Solder temperature 2 X1 3 xx Tunnel temperature X1 6 xx Tunnel temperature X1 5 xx Pyrometer X2 2 xx Pyrometer X2 1 xx Reserved for Duplex option X2 4 xx Reserved for Duplex option X2 3 xx...

Page 339: ...2 8 xx Spare X2 1 AGND X4 6 R X4 7 GND X4 8 5V Geber X1 7 GND X1 8 5V Geber X1 5 R X1 6 R Enable X5 5 XX Enable X5 6 XX Enable X2 5 xx Enable X2 6 xx 24V 32 1 X3 6 xx SMEMA Inler MR 32 1 X3 5 xx 24V 6...

Page 340: ...X1 9 AGND Pyrometer Flap 50 1 X4 1 xx Lock Coil 30 3 X4 2 xx Airknife 30 5 X4 3 xx Signal Lamp white 64 4 X4 4 xx User INPUT 1 29 8 X2 3 xxx User INPUT 2 29 9 X2 4 xxx Tacho Wave 1 58 2 X2 1 xx Tacho...

Page 341: ...4 xx Spare 61 5 X2 3 xx Flap 6 opening signal 61 3 X2 2 xx Flap 5 opening signal 61 2 X2 1 xx Flap 4 opening signal 61 1 X1 4 xx Flap 3 opening signal 41 3 X1 3 xx Flap 2 opening signal 41 2 X1 2 xx F...

Page 342: ...4 xxx A2 0 X4 2 xxx X4 4 xxx 24V X5 3 X4 3 xxx 24V X5 4 24V X5 2 24V X5 1 A2 1 X5 4 X2 33 33 A2 1 X5 3 X2 33 33 A2 1 X5 2 A2 1 X5 1 X2 32 X2 32 32 32 X2 24V X3 1 GND X3 2 A2 0 X3 2 A2 0 X3 1 X2 26 X2...

Page 343: ...12 1 SSR5 1 F12 2 SSR6 1 F10 2 SSR2 1 SSR7 2 SSR8 2 SSR1 2 SSR2 2 SSR9 2 SSR10 2 SSR3 2 SSR4 2 SSR11 2 SSR12 2 SSR5 2 SSR6 2 F15 1 F10 2 N 12 N 11 F13 1 F13 2 F11 2 F14 2 V1 V2 X N N 6 5 12 11 4 3 10...

Page 344: ...SSR7 2 SSR8 2 SSR1 2 SSR2 2 SSR9 2 SSR10 2 SSR3 2 SSR4 2 SSR11 2 SSR12 2 SSR5 2 SSR6 2 F15 1 F10 2 N 12 N 11 F13 1 F13 2 F11 2 F14 2 V1 V2 X N N 6 5 12 11 4 3 10 9 2 1 8 X 7 H26 1 H25 1 H24 1 H23 1 H...

Page 345: ...ter S X2 1 X2 1 N 1 N 2 N 3 N 4 N 24 SSR16 1 SSR14 1 SSR15 1 SSR13 1 F6 2 SSR16 2 SSR14 2 F4 2 F5 2 SSR15 2 F3 2 SSR13 2 R7 R4 R5 R6 R1 R2 R3 R8 1 2 F6 16A 1 2 F4 16A 1 2 F5 16A 1 2 F3 16A 1 2 26 5 SS...

Page 346: ...1 X2 6 1 2 F9 16A X2 5 X2 9 SSR17 2 F8 2 F7 2 SSR18 1 SSR17 1 X2 5 1 2 27 1 SSR18 1 2 F8 10A 1 2 27 0 SSR17 1 2 F7 10A 9 X2 5 N 34 6 X2 6 N 18 X2 7 10 X2 12 X2 5 N 21 40 N 22 32 N 17 18 N 19 20 N 23 2...

Page 347: ...auser Spare CIG Compact SIG 10 12 2015 6 4 3 0 8 9 1 2 7 5 X2 10 10 X2 11 11 X2 11 11 X2 10 10 X2 9 9 X2 2 2 X2 4 4 X2 4 4 X2 3 3 X2 3 X2 3 N 28 29 30 31 33 35 36 38 39 X2 11 N L3 L2 L1 N 23 9 L3 23 9...

Page 348: ...2 20 2 1 2 21 2 JGX 1505FB_D 240A25P 3 4 SSR2 1 2 20 2 1 2 21 2 JGX 1505FB_D 240A25P 3 4 SSR1 1 2 20 1 1 2 21 1 JGX 1505FB_D 240A25P A1 2 xx X3 1 Pre heating 1 Digital Ausgang A1 2 xx X3 2 Pre heatin...

Page 349: ...2 SSR13 3 SSR13 4 A1 6 X4 4 SSR12 3 SSR12 4 A1 6 X4 3 SSR11 3 SSR11 4 A1 6 X4 2 SSR10 3 SSR10 4 A1 6 X4 1 SSR9 3 SSR9 4 3 4 SSR14 1 2 22 6 JGX 1505FB_D 240A25P 3 4 SSR15 1 2 22 5 JGX 1505FB_D 240A25P...

Page 350: ...5 6 4 3 0 8 9 1 2 7 5 A1 1 X4 1 SSR18 3 SSR18 4 A1 1 X5 3 SSR17 3 SSR17 4 X2 23 X2 23 3 4 SSR17 1 2 23 0 JGX 1505FB_D 240A25P 3 4 SSR18 1 2 23 3 JGX 1505FB_D 240A25P A1 1 xx X5 3 External conveyor Dig...

Page 351: ...62 2 63 2 64 S2 61 62 63 64 A2 2 X3 1 A2 2 X3 2 A2 2 X3 3 A2 2 X3 4 S2 61 S2 62 S2 63 S2 64 S BOX A2 2 xxx X3 1 Duplex Additional heating Digital Ausgang A2 2 xxx X3 2 Duplex Solder pot heater Digital...

Page 352: ...pot 1 act A2 2 Digital INPUT xxx X1 2 Feedback Solder pot 2 act A2 2 Digital INPUT xxx X1 3 Production release OK A2 2 Digital INPUT xxx X1 4 Alive signal Duplex A2 2 Digital INPUT 1 42 X3 1 43 S BOX...

Page 353: ...45 A1 5 X4 2 X2 25 X2 25 S2 50 S2 8 8 S2 50 S1 61 61 X2 19 19 X2 16 X2 16 S1 49 S1 13 A1 4 X6 1 S1 13 49 A1 5 xx X4 3 Airknife Digital Ausgang A1 4 xx X6 1 Inlet Sensor Digital Eingang A1 5 xx X4 2 L...

Page 354: ...1 68 X2 15 X2 15 X2 15 X2 15 X2 15 X2 15 X2 14 X2 14 X2 14 X2 14 X2 14 X2 14 33 21 10 S1 9 A1 2 xx X1 2 Binary code 2 Digital Eingang A1 2 xx X1 1 Binary code 1 Digital Eingang A1 2 xx X1 3 Binary cod...

Page 355: ...trance 29 S2 6 S2 6 S2 29 24 S1 23 S1 23 S1 24 A1 5 X3 3 X3 6 xx A1 4 Digital Ausgang BN GN YE WH X2 28 X2 28 A1 4 X3 6 A1 5 xxx X3 3 SMEMA Inlet Digital Eingang A1 4 X3 5 X3 5 SMEMA Inler MR SMEMA E...

Page 356: ...flow control CIG Compact SIG 11 12 2015 6 4 3 0 8 9 1 2 7 5 Exhaust air flow monitor S1 3 S1 3 52 S1 52 BU BN X2 18 X2 18 A1 6 X3 4 A1 6 xx X3 4 Exhaust flow monitor Digital Eingang 24V1 35 0 0V 35 0...

Page 357: ...1 72 S2 72 X2 17 X2 17 21 X2 21 A1 4 xx X2 2 Clock Digital Ausgang K2 12 13 15 14 3 4 X2 17 X2 17 X2 17 24 X2 24 X2 24 9 10 K2 3 K2 4 K2 9 K2 10 K2 12 K2 13 K2 15 K2 14 GY VT BK RD BU PK WH A1 4 xx X3...

Page 358: ...ng flux flow Monitoring flux level A1 4 xx X3 2 Flux level low Digital Eingang A1 4 xx X3 3 Flux flow monitor Digital Eingang S1 27 S1 27 51 S1 51 A1 4 X3 3 A1 4 X3 2 S1 41 41 X2 16 X2 16 S1 15 S1 15...

Page 359: ...2 27 16 S2 16 X2 26 BN BU 5 S2 40 S2 40 S2 5 BN BU X1 1 xx PPM Analyser A1 8 Analog Eingang A1 6 X5 2 A1 6 X5 3 A1 6 X5 4 A1 8 X1 2 A1 8 X1 1 BN WH S1 69 69 S1 57 S1 57 A1 6 xx X5 2 N2 Valve 1 Digital...

Page 360: ...5 GN A1 7 X1 3 A1 7 X1 2 PK S2 13 S2 13 A1 7 X1 1 BU WH S2 37 37 X2 24 X2 24 S2 1 S2 1 A1 7 xx X1 1 Flap 1 opening signal Digital Ausgang A1 7 xx X1 2 Flap 2 opening signal Digital Ausgang A1 7 xx X1...

Page 361: ...ring Flap 3 open Digital Eingang A2 1 xxx X1 2 Flap Monitoring Flap 2 open Digital Eingang A2 1 xxx X1 1 Flap Monitoring Flap 1 open Digital Eingang S1 4 S1 4 X2 31 X2 31 53 S1 53 S1 16 S1 16 A2 1 X1...

Page 362: ...monitor CIG Compact SIG 11 12 2015 6 4 3 0 8 9 1 2 7 5 Compressed air monitor A1 5 xxx X3 1 Compressed air pressure sensor Digital Eingang A1 5 X3 1 X2 15 X2 15 BN BU S1 40 40 S1 26 S1 26 0V 50 0 24V1...

Page 363: ...8 9 1 2 7 5 Switch pyrometer flap Pyrometer Flap BN BU S2 56 56 X2 29 X2 29 A1 5 xx X4 1 Pyrometer Flap Digital Ausgang A1 5 X5 1 BU BN S2 17 17 X2 26 X2 26 S2 42 S2 42 24V2 56 0 24V2 42 9 S2 56 VORHE...

Page 364: ...X3 3 Solder spool monitor Digital Eingang A1 4 xx X6 3 Solder level monitor Digital Eingang S1 1 S1 1 X2 14 X2 14 37 S1 37 BN BU S1 14 S1 14 X2 14 X2 14 38 S1 38 BU BN 20 X2 20 62 S1 62 BU A1 6 X3 3 A...

Page 365: ...5 Switch Solder feed Solder wire feed motor 49 S2 49 X2 23 X2 23 S2 31 S2 31 BN BU A1 6 X5 1 X2 29 X2 29 S2 55 S2 55 BU BN A1 6 xx X5 1 Solder wire feed motor Digital Ausgang 24V2 57 0 24V2 50 9 S2 55...

Page 366: ...DAC 2 xx X1 4 Analog Ausgang S2 35 S2 23 A1 3 Conveyor Motor DAC xx X1 2 Analog Ausgang X1 5 A1 1 xx X4 4 Run Stop Conveyor Digital Ausgang A1 1 xx X5 1 Run Stop solder pump 1 Digital Ausgang A1 1 xx...

Page 367: ...2 2 A1 5 X2 1 TP1 03 03 70 72 S1 60 71 S1 59 TP1 0V TP1 0V TP1 24V X2 24 X2 24 24 X2 23 X2 23 23 X2 17 X2 17 X2 17 02 01 G3 G2 T2 G1 T1 0V 0V 24V TP1 A1 5 xx X2 1 Tacho Wave 1 Digital Eingang A1 5 xxx...

Page 368: ...l Ausgang S2 4 S2 27 S2 27 S2 15 A1 7 X1 4 A1 7 X2 1 S2 15 S2 3 S2 3 S2 26 S2 26 A1 7 X3 2 A1 7 X3 1 A1 7 X2 2 A1 7 X2 4 A1 7 X2 3 BU S2 38 38 X2 24 X2 24 A1 7 xx X2 2 Flap 6 opening signal Digital Au...

Page 369: ...Eingang A2 1 xxx X2 1 Monitoring Flap 5 open Digital Eingang S1 5 S1 7 S1 5 X2 30 X2 30 45 S1 45 S1 17 S1 17 S1 29 S1 29 S1 30 A2 1 xxx X2 3 Digital Eingang A2 1 xxx X2 2 Flap Monitoring Flap 6 open...

Page 370: ...charge S1 12 S1 12 36 S1 36 X2 29 X2 29 A1 4 X3 8 A1 4 X3 7 X3 7 Smema Outlet BA X3 8 xx A1 4 Digital Ausgang A1 5 xxx X3 4 SMEMA Outlet Digital Eingang WH YE GN BN S2 18 A1 5 X3 4 S2 30 S2 30 18 SMEM...

Page 371: ...2 32 S2 32 YE A1 5 X5 2 S2 9 S2 9 GN A1 5 X5 1 A1 5 xx X5 1 Signal Lamp green Digital Ausgang A1 5 xx X4 4 Signal Lamp white Digital Ausgang A1 5 xx X5 3 Signal Lamp red Digital Ausgang A1 5 xx X5 2 S...

Page 372: ...6 2 Conveyor movement monitor Digital Eingang S1 2 2 X1 6 xx Potentiometer angle adjustment A1 6 Analog Eingang 63 39 S1 63 S1 39 S1 2 A1 1 X6 2 X2 20 20 X2 15 X2 15 GND X1 7 10V X1 8 S1 63 TRANSPORT...

Page 373: ...N 21 Phase Transport 5 SSR17 2 2 SSR17 X2 5 N 22 Phase socket extrenal transport discharge side 5 X2 6 N 17 Phase temperature solder OK 6 SSR18 2 2 SSR18 X2 6 N 18 Phase temperature solder OK 6 X2 7...

Page 374: ...X10 2 22 X2 22 S2 12 0V Control Conveyor 22 23 23 X2 23 S2 36 0V Controle Wave 2 23 23 24 K2 10 10 K2 24 24 24 X2 25 S2 8 0V Lock coil 25 X2 25 S2 44 0V Airknife 25 X2 25 S2 28 0V Control N2 Valve 2...

Page 375: ...2 A1 5 X6 2 32 A2 1 X5 1 X5 1 A2 1 X5 1 32 A2 1 X5 2 X5 2 A2 1 X5 2 33 A1 6 X6 1 X6 1 A1 6 X6 1 33 A1 6 X6 2 X6 2 A1 6 X6 2 33 A2 1 X5 3 X5 3 A2 1 X5 3 33 A2 1 X5 4 X5 4 A2 1 X5 4 34 A1 7 X5 1 X5 1 A1...

Page 376: ..._BOX X4 SSR4 Pre heating 4 2 9 20 3 9 N_BOX X4 SSR5 Pre heating 5 2 9 21 3 9 N_BOX X4 SSR5 Pre heating 5 2 10 20 4 10 N_BOX X4 SSR6 Pre heating 6 2 10 21 4 10 N_BOX X4 SSR6 Pre heating 6 2 11 20 5 11...

Page 377: ...l wire preheatings 7 9 2 27 23 4 27 N_BOX X4 X2 Neutral wire 3 28 24 0 X2 Neutral wire 3 29 24 0 X2 Neutral wire 4 30 24 1 X2 Neutral wire 31 24 1 X2 Neutral wire 2 32 23 1 32 N_BOX X4 X2 Neutral wire...

Page 378: ...monitor X3 2 15 xx 36 1 1 15 S_BOX X3 A1 4 X3 2 Flux level monitor X1 2 16 xxx 42 2 1 16 S_BOX X3 A2 1 X1 2 Monitoring Flap 2 open X2 1 17 xxx 62 2 1 17 S_BOX X3 A2 1 X2 1 Monitoring Flap 5 open X2 4...

Page 379: ...1 1 52 S_BOX X3 X2 24V Exhaust air flow monitor 31 53 42 3 1 53 S_BOX X3 X2 18 54 29 8 1 54 S_BOX X3 X2 24V User Input 1 18 55 29 9 1 55 S_BOX X3 X2 X1 1 57 40 8 1 57 S_BOX X3 A1 8 X1 1 N2 Measurement...

Page 380: ...27 16 40 1 2 16 S_BOX X3 X2 0V Control N2 Valve 1 26 17 50 1 2 17 S_BOX X3 X2 0V Pyrometer flap X3 8 18 xx 63 1 2 18 S_BOX X3 A1 4 X3 8 Connector SMEMA discharge BA4 X5 3 20 xx 64 3 2 20 S_BOX X3 A1...

Page 381: ...2 Lock Coil 25 51 64 4 2 51 S_BOX X3 X2 0V Signal lamps 29 55 56 3 2 55 S_BOX X3 X2 24V Switch solder wire feed motor 29 56 50 3 2 56 S_BOX X3 X2 24V Switch Pyrometer flap X1 1 58 AGND 57 8 2 58 S_BO...

Page 382: ...4 Article sum part list Number of parts Description Equipment EPM Article No Notes 3 Female plug 8 poles orange A1 3 A1 4 8xxx1727570000 8409 A1 3 1 C DIAS Analog Output Module CAO 081 8xxx1939918 A1...

Page 383: ..._ 8428 K2 1 Step motor amplifier 8429 K1 1 Safety Relay PSR SPP 24UC ESA4 2X1 1X2 PhoenixC 2963938 until SIL3 FI1 1 RCCB circuit Breaker 3LN 63 0 3A 8435 8437 F10 F15 12 Circuit breaker 1L 25A 8438 F3...

Page 384: ...81 S3 12 30V AC DC 8 15mA Pv 0 24W bei 24V 1 Contact element N C M22 K01 8480 S3 1 Mounting clamp S3 8483 1 Double actuator pushbutton with indicator light M22 DDL GR X1 X0 S3 8432 1 Auxiliary Contact...

Page 385: ...9 SS N V1 X 5 Pre heating 9 9 SS N V1 X 6 Pre heating 10 10 SS N V1 X 6 Pre heating 10 10 SS N V2 X 7 Pre heating 11 11 SS N V2 X 7 Pre heating 11 11 SS N V2 X 8 Pre heating 12 12 SS N V2 X 8 Pre hea...

Page 386: ...ce 27 EINLAUF T2 N 27 FLUXER A5 N 27 FLUXER K17 N 27 FLUXER M711 N 27 EINL_TU P4 N 27 LOETBAD U6 L2 27 AUSL_TU X21 N Socket Discharge 27 AUSL_TU X22 N Socket Discharge 32 32 SS N AUSL_TU X22 PE Socket...

Page 387: ...SS S1 AUSL_TU S5 1 17 17 SS S1 1 19 19 SS S1 EINLAUF X1 7 WH 1 21 21 SS S1 EINLAUF X1 4 YE 1 22 22 SS S1 EINLAUF SMEMA_Einlauf 3 WH 1 23 23 SS S1 EINLAUF SMEMA_Einlauf 4 YE 1 24 24 SS S1 FLUXER X 1 WH...

Page 388: ...S S2 SOCKEL Y3 2 5 5 SS S2 EINLAUF SMEMA_Einlauf 2 GN 2 6 6 SS S2 EINLAUF Y16 BK 2 8 8 SS S2 AUSL_TU X 1 GN 2 9 9 SS S2 TRANSPORT U1 8 BN 2 11 11 SS S2 TRANSPORT U1 9 YE 2 12 12 SS S2 EINL_TU SUB_D 2...

Page 389: ...7 SS S2 LOETBAD U5 9 PK 2 48 48 SS S2 LOETBAD M BN 2 49 49 SS S2 LOETBAD S BU 2 49 49 SS S2 EINLAUF Y16 RD 2 50 50 SS S2 AUSL_TU X 0 GY 2 51 51 SS S2 LOETBAD S BN 2 55 55 SS S2 VORHEIZ S 2 56 56 SS S2...

Page 390: ...Terminal Wire Description Cable No Cable No Wire code Wire code Connection Target SS TMS 358 EPM 1 2012 Kurt Fankhauser Terminal list TMS EINLAUF X29 CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 X30...

Page 391: ...ble No Cable No Wire code Wire code Connection Target SS TMS 359 EPM 1 2012 Kurt Fankhauser Terminal list TMS EINLAUF X30 CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 Y16x Lock Coil L S9 S9 0 Positi...

Page 392: ...code Connection Target SS TMS 360 EPM 1 2012 Kurt Fankhauser Terminal list TMS FLUXER X CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 B 1 1 25 S_BOX X3 B 2 1 64 S_BOX X3 B 5 1 50 S_BOX X3 X 1 YE 3 2...

Page 393: ...No Wire code Wire code Connection Target SS TMS 361 EPM 1 2012 Kurt Fankhauser Terminal list TMS AUSL_TU X CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 H3 0 H4 0 H5 0 H6 0 2 51 S_BOX X3 H3 1 2 9 S_...

Page 394: ...H21 Pre heating 1 5 N_BOX X4 H21 Pre heating 1 5 N_BOX X4 H22 Pre heating 2 6 N_BOX X4 H22 Pre heating 2 6 N_BOX X4 H23 Pre heating 3 7 N_BOX X4 H23 Pre heating 3 7 N_BOX X4 H24 Pre heating 4 8 N_BOX...

Page 395: ...3 0 8 9 1 2 7 5 H27 Pre heating 7 11 N_BOX X4 H27 Pre heating 7 11 N_BOX X4 H28 Pre heating 8 12 N_BOX X4 H28 Pre heating 8 12 N_BOX X4 H29 Pre heating 9 13 N_BOX X4 H29 Pre heating 9 13 N_BOX X4 H30...

Page 396: ...SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 R8 Additional heater 1 2 4 N_BOX X4 R8 Additional heater 3 4 R3 5 R2 6 R1 7 R3 8 R2 9 R1 10 11 24 N_BOX X4 R6 Solder pot heater S 21 3 N_BOX X4 R5 Solder pot heater...

Page 397: ...4 12 2015 6 4 3 0 8 9 1 2 7 5 Supply 230VAC Connector EN Supply 230VAC N BOX N_BOX 18 23 X4 27 37 19 37 X4 40 21 X4 L_USV 101 0 N 101 0 SS N19 SS 23 3 SS N 27 SS 23 4 SS N 37 SS 23 5 SS N 23 SS 23 4 L...

Page 398: ...6 4 3 0 8 9 1 2 7 5 27 X4 21 37 19 27 X4 L N PE X22 Connector Entrance External Conveyor 37 N_BOX L N PE X21 Connector Entrance Lift Module L_DIR 100 5 L_TRANSP 100 5 L_LOT_OK 108 0 L_USV 108 0 N 108...

Page 399: ...nary code reader Control of Binary code reader CODE 1 CODE 2 CODE 3 CODE 4 CODE 5 CODE 6 CODE 1 6 S BOX 1 33 1 10 BN YE PK GY GN BU WH 9 3 4 5 6 7 X1 SUB D 8 P5 1 22 1 11 1 21 1 9 X3 1 68 SS S1 9 SS 3...

Page 400: ...rt Fankhauser Jam Controller CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Optical Sensor of Jam Controller At Return conveyor motor or TMF Lock Coil Supply 230VAC Jam Controller Y B38 PE N L Stau St...

Page 401: ...IG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Supply 230VAC Supply 230VAC LWU Distribution Clamp lock Standard distribution clamp PE N X29 L X30 L N PE Y16x Lock Coil L PE S9 0 Position Einlaufsp L Ei...

Page 402: ...C LWU Registration 0 Position Motor 7036 B35 B36 B34 Old Version 4 POLES Supply 8 POLES 11 POLES 6 POLES 11 POLES 11 POLES Discharge Solenoid Valve Stop Y31 S9_Lift 0 Position 5 1 PE 8 1 PE 2 4 X7 3 M...

Page 403: ...ance Sensor Lock Coil CIG Compact SIG 03 12 2015 6 4 3 0 8 9 1 2 7 5 Inlet monitoring Entrance Lock Coil GN BN S2 WH S6 RD Y16 BK 1 61 1 13 X3 S_BOX 1 49 2 8 2 50 SS S1 49 SS 30 1 SS S1 13 SS 30 1 SS...

Page 404: ...upply big Fan at solder pot M13 Fan at entrance M 1 N N P T3 PE PE Entrance Upper 21 X4 37 27 N_BOX T2 P L_DIR FLUXER 131 0 L_USV FLUXER 131 0 N FLUXER 131 0 LUFT oben N AUSL_TU 183 1 LUFT BAD L LOETB...

Page 405: ...EINLAUF TMS 110 EPM 1 2012 Kurt Fankhauser Exhaust flow monitor CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Exhaust flow monitor 1 3 X3 1 52 S BOX B22 BU BN SS S1 52 SS 34 1 SS S1 3 SS 34 1...

Page 406: ...t Fankhauser SMEMA CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 SMEMA Entrance 2 29 X3 2 6 S BOX 3 4 2 1 YE 1 23 SMEMA_Einlauf 1 24 BN WH GN SS SMEMA E MR SS 32 1 SS SMEMA E MR SS 32 1 SS SMEMA E BA...

Page 407: ...1 2012 Kurt Fankhauser Emergency Stop Loop CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 Emergency Stop Loop Entrance S36 S37 44 N_BOX 43 X4 NA_CH1 AUSL_TU 188 2 NA_CH2 AUSL_TU 188 2 SS NA_CH1 SS 11...

Page 408: ...0 Position sensor flux nozzle Stepper motor X 1 2 B 5 4 M X 3 5 2 X 1 4 6 7 WH PK BU GY YE GN BN YE GY WH BN M7 OG BK PK YE 2 72 2 71 2 70 2 69 1 64 S_BOX 1 50 1 25 X3 SS S2 70 A SS 35 4 SS S2 69 A S...

Page 409: ...27 37 18 X4 N_BOX B11 Sensor green spool B3 X Fluxer terminal connector A3 9 7 3 1 PE N L K17 Sonde 8 6 5 4 PE A5 L N BN BU S BOX 1 51 L_DIR 131 6 L_USV 131 2 N 131 2 PE 132 0 L_USV 132 0 N 132 0 L_TR...

Page 410: ...x 230VAC Supply 230VAC membran pump FLUXER Control of peristatic pump S BOX 2 67 2 68 X3 N_BOX 18 X4 37 27 Y32 Y21 M711 PE N L L_TRANSP EINL_TU 150 0 L_DIR 131 8 SS S2 67 SS 13 6 SS S2 68 SS 13 6 N EI...

Page 411: ...alves CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 N2 Valve 2 N2 Valve 3 N2 Valve 1 2 39 X3 2 41 2 16 2 5 BU Y1 2 28 2 40 S BOX BN Y2 BU BN Y3 BU BN SS S2 41 SS 40 3 SS S2 5 SS 40 3 SS S2 28 SS 40 2...

Page 412: ...EL TMS 141 EPM 1 2012 Kurt Fankhauser Compressed air pressure monitor CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Compressed air monitor 1 40 S BOX BN BU B20 P 1 26 X3 SS S1 26 SS 43 1 SS S1 40 SS...

Page 413: ...30VAC Nitrogen measurement 4 20mA 1 57 X3 1 69 S BOX P4 L1 N PE BN WH Schirm 27 37 19 X4 N_BOX L_TRANSP LOETBAD 171 0 L_LOT_OK FLUXER 132 2 L_DIR LOETBAD 171 0 L_LOT_OK LOETBAD 171 0 L_DIR FLUXER 132...

Page 414: ...er Flap 1 5 CIG Compact SIG 10 12 2015 6 4 3 0 8 9 1 2 7 5 Flap1 Flap3 Flap2 Y_K3 2 25 2 1 X3 2 37 S BOX 2 13 WH BU Y_K1 PK Y_K2 GN SUB_D 1 2 3 13 SS S2 37 Klap1 5 SS 41 3 SS S2 1 Klap1 SS 41 1 SS S2...

Page 415: ...nkhauser Monitoring Flaps 1 3 CIG Compact SIG 02 12 2015 6 4 3 0 8 9 1 2 7 5 Flap3 Flap2 Flap1 S3 S2 1 4 X3 1 53 S BOX 1 28 S1 1 16 SS S1 16 RM_Klap2 SS 42 2 SS S1 28 RM_Klap3 SS 42 3 SS S1 53 Klap1 5...

Page 416: ...t Fankhauser Pyrometer Flap CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Pyrometer Flap Switch pyrometer flap 2 42 X3 RD BK Y33 S BU BN 2 17 S BOX 2 42 2 56 SS S2 17 SS 50 1 SS S2 42 SS 50 1 SS S2 5...

Page 417: ...older feed Solder Level Solder spool monitor Solder feed BN BU BN BU S M M S BOX 1 62 B2 BN WH GN 1 2 S1 1 14 1 38 2 49 2 49 1 37 2 31 2 55 1 1 X3 SS S1 1 SS 55 1 SS S1 62 SS 55 1 SS S1 37 SS 55 1 SS...

Page 418: ...3 M PE 1 2 X26 X23 3 PE T3 T2 T1 PE L2 S_BOX 1 71 SS S2 23 SS 57 1 SS S2 24 SS 57 1 SS S2 59 SS 57 2 SS S2 47 SS 57 2 AC MOT L 172 0 AC MOT N 172 0 N EINL_TU 150 2 L_TRANSP EINL_TU 150 2 N AUSL_TU 180...

Page 419: ...C BK2 BK1 2 35 S BOX 1 72 1 60 X3 2 36 2 60 2 48 G M20 PE 2 1 PK YE GY BN 9 10 10 3 3 M PE 1 2 X27 X24 3 PE T3 T2 T1 PE L2 L1 U5 SS S1 60 SS 58 3 AC MOT PE TRANSPORT 190 0 SS S2 48 SS 57 5 AC MOT L TR...

Page 420: ...AD TMS 174 EPM 1 2012 Kurt Fankhauser Fan at solder pot Solder Pot CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 M14 Fan at solder pot M 1 EINLAUF LUFT BAD L EINLAUF 108 5 EINLAUF LUFT BAD N EINLAUF...

Page 421: ...N PE X21 Socket Discharge Lift Module L N PE X22 Socket Discharge external Conveyor 37 19 22 32 34 SS STD_AUSL N SS 23 1 SS STD_AUSL PE SS 23 2 SS STD_AUSL L SS 23 1 PE LOETBAD 171 2 L_TRANSP LOETBAD...

Page 422: ...AUSL_TU TMS 183 EPM 1 2012 Kurt Fankhauser Upper Fan CIG Compact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 M15 Upper Fan M 1 EINLAUF LUFT oben L EINLAUF 108 6 EINLAUF LUFT oben N EINLAUF 108 6...

Page 423: ...ap 6 10 CIG Compact SIG 10 12 2015 6 4 3 0 8 9 1 2 7 5 Flap4 Flap5 Flap6 2 38 X3 2 26 X3 S_BOX 2 2 X3 2 14 X3 WH BU Y_K4 PK Y_K5 GN Y_K6 SUB D 1 2 3 13 SS S2 38 Klap6 10 SS 61 3 SS S2 2 Klap4 SS 61 1...

Page 424: ...Flap Guard Flap 6 10 CIG Compact SIG 02 12 2015 6 4 3 0 8 9 1 2 7 5 Flap 6 open Flap 5 open Flap 4 open S6 S4 S5 1 29 1 17 S BOX 1 45 1 5 X3 SS S1 29 RM_Klap6 SS 62 3 SS S1 17 RM_Klap5 SS 62 2 SS S1 5...

Page 425: ...12 Kurt Fankhauser SMEMA CIG Compact SIG 02 12 2015 6 4 3 0 8 9 1 2 7 5 WH YE GN BN 3 4 2 1 SMEMA Auslauf 2 18 2 30 S BOX 1 12 1 36 X3 SS SMEMA A MR SS 63 1 SS SMEMA A MR SS 63 1 SS SMEMA A BA3 SS 63...

Page 426: ...urt Fankhauser Emergency Stop Loop CIG Compact SIG 14 12 2015 6 4 3 0 8 9 1 2 7 5 Emergency Stop Loop Entrance S37 S36 46 45 X4 N_BOX EINLAUF NA_CH1 EINLAUF 112 1 EINLAUF NA_CH2 EINLAUF 112 1 SS NA_CH...

Page 427: ...pact SIG 04 12 2015 6 4 3 0 8 9 1 2 7 5 Signal Lamps GY WH BN YE GN S BOX 2 32 2 9 X3 2 20 2 21 3 X 2 X 1 X 4 X 0 X 0 X 0 X 0 X H3 GN H4 YE H5 RD H6 WH 2 51 SS S2 21 LaWH SS 64 4 SS S2 51 La SS 64 4 S...

Page 428: ...y 230VAC Control 2 46 2 58 2 12 2 11 S BOX 1 70 1 58 X3 U1 1 2 3 4 5 6 7 X1 X1 1 2 3 PE 3 M 8 9 10 11 BN GY YE PK 4 5 PE M1 G BK1 BK2 SS S2 58 SS 57 8 SS S2 46 SS 57 8 SS S2 12 SS 57 7 SS S2 11 SS 57...

Page 429: ...Adjustment CIG Compact SIG 02 12 2015 6 4 3 0 8 9 1 2 7 5 Conveyor Angle Adjustment Conveyor movement monitor BU B39 BN BK S BOX 1 63 R1 1 39 1 12 X3 SS S1 63 SS 65 1 SS S1 2 SS 65 1 SS S1 39 SS 65 1...

Page 430: ...5 1 6 Assembling the Chains 8 10 8 5 1 7 Checking the Carbon Brushes 8 11 8 5 1 8 Checking the Sliding Clutch 8 11 8 6 Pre heating 8 12 8 6 1 1 Adjusting the Pyrometer 8 12 8 6 1 2 Preheating Cleanin...

Page 431: ...intenance Service epm Page 8 2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine 8 9 1 Oxygen Analyzer 8 28 8 9 2 Setting the Nitrogen Valves 8 28 8 10 Controller 8 29 8 11 Troublesh...

Page 432: ...uring these tasks however plant parts or protective devices must not be removed using tools under any cir cumstances 8 1 2 Safety Specifications STOP keep residual dangers in mind First read Chapter 2...

Page 433: ...be very hot Always wear protective cloth ing gloves and safety goggles 3 For repairs and measurements always use the correct measuring instruments 4 First look for mechanical causes of the problem and...

Page 434: ...vel canister 9 Check the solder level and available solder reel 9 Clean wave former wave 1 and wave 2 9 Clean the pyrometer lens 9 Clean the pre heater 9 Board transport Clean the angle adjustment dev...

Page 435: ...adiator if cooled with a moist cloth and glass cleaner 9 Dismantle the pyrometer head and clean it Lubricate and if required replace the O rings Unscrew the lens holder and clean the read cell 9 Solde...

Page 436: ...te and if required have the analy sis instrument calibrated by an approved company 9 Controller Clean the fan filter or replace it 9 8 3 Machine Servicing The individual servicing tasks are described...

Page 437: ...read unit must be cleaned with a fine cloth only 8 4 1 3 Checking the Lock Coils of the Barcode Reader Check the lock coils for proper functioning The pressure strips must not be bent or dirty Care m...

Page 438: ...have some tension With this spring the carrier is lifted slightly and then lightly inserted between the chain roll ers If the carrier is fed in a jerky manner the transport module must be slightly rai...

Page 439: ...other end Tie up one of the transport chains firmly and pull it through the section until it projects about 150 mm from the inner opening Guide this end of the chain around the deflection pulley into...

Page 440: ...etermine the dimensions and record them if required re place with new carbon brushes For replac ing use carbon brushes no A13S Mount the plastic housing and install the motor again If the chains are p...

Page 441: ...closing the fluxer cover no body parts hands arm head touch the edges of the fluxer cover Danger of injury CAUTION When the fluxer cover and the sluices are open do not reach into the tunnel The auto...

Page 442: ...ose the belt must be tightened at the assembly block if required Care must be taken that only entire teeth are cut off so that the toothed belt gets securely fixed The initialization sensor must be ke...

Page 443: ...ean them with cleaning fluid Isopropanol Clean fixed components with a piece of cloth and cleaning fluid Loosen the adjusting screw Use special pliers to pull out the spray head upwards Remove the O r...

Page 444: ...alue of the air pressure gauge Range from 0 8 to 3 bar according to the flux type 8 7 1 4 Cleaning the Hose Pump Easy Load head In order to change or clean the hose only the lever at the top on the pu...

Page 445: ...l lation must be repeated 8 7 1 5 Flow Meter The green magnet on the flow meter is the alarm limit for the flux flow With the small est selected flow quantity stage 1 the magnet should be set about 10...

Page 446: ...the fluxer area through the two round recesses Check and clean the exhaust pipe With the reducing valve set the flow quantity to about 60 80 m3 h 8 7 1 7 Changing the Fluxer Barrel Pull the medium se...

Page 447: ...ion glass Then remove the paper or cloth towel Start the pump once again until fluxer sprays uniformly With the reversing toggle switch below the pump head the direction of rotation of the pump can be...

Page 448: ...an then only be melted again with a welding torch During the cleaning of the solder container part 4503 or the solder bath heaters care must be taken to ensure that the heaters parts 4536 L R 4537 L R...

Page 449: ...measurement cell The solder level is automatically regulated by the production It is important for the float switch to always be set correctly so that the solder level always has the correct height O...

Page 450: ...hine Page 8 21 Dismantle the solder bath and clean it Render the machine free of electrical power and secure it against getting powered on again Dismantle all the heating rods and compo nents of the w...

Page 451: ...must be switched off Interrupt the power supply by removing the fuse Switch on the bath heating Start the melting process Caution Never leave the machine unwatched in the melting phase It is absolute...

Page 452: ...and bath walls to the extent accessible from the top 8 8 1 6 W rthmann Wave option Set the soldering angle to 6 to 7 After mounting the insert and a 10 minute heat ing up phase the front edge of the...

Page 453: ...r simpler cleaning the bath withdrawal frame can be used to move the bath sufficiently out of the machine to dis mantle the pumps Pull the plug from the pump motors and loosen the fastening screws Pul...

Page 454: ...t too much Clean the guides thoroughly with cleaning fluid Then lubricate with WD 40 It must be possible to easily immerse the solder pumps in the solder bath Tighten the fastening screws by hand Once...

Page 455: ...be inspected for dam age and dimensional accuracy with the shovel blade At normal setting the distance of the propeller wings should be between 10 11 mm To get greater pump capacity apart from changin...

Page 456: ...mantle and clean the pumps Remove the black plastic cabinet of the motor Take the carbon brushes out of the holder and evaluate them if required determine and record the dimensions if required re plac...

Page 457: ...eel 8 9 Nitrogen 8 9 1 Oxygen Analyzer The working operation and maintenance of the oxygen analyzer are described in detail in the separate manual accompanying the machine 8 9 2 Setting the Nitrogen V...

Page 458: ...cables replace the heater Temperature sensor faulty Measure if required replace sensor Machine heats up excessively actual value measurement too low Temperature sensor not immersed Install the sensor...

Page 459: ...the pump shaft Set the adjusting rings Replace the ball bearings Driving wheel loose Fasten the drive wheel Oxide parts in the solder container Scoop out oxide residues if required drain the solder a...

Page 460: ...solder the element or replace it Excessive cooling of the solder joint Increase the preheater temperature or slow down transport Many elements are not soldered properly Boards cannot be sol dered too...

Page 461: ...me direction as the recess of all other components To avoid any program faults the memory should be deleted as described in chapter 5 on page 5 20 Miscellaneous deleting all CPU parameters You can now...

Page 462: ...ng potentiometer P4 The smallest distance between two carriers should be appr 150 mm Turn the potenti ometer clockwise to increase the distance O2 ppm value potentiometer P8 Setting the ppm value of t...

Page 463: ...dering Machine Page 9 1 9 Storage Transport Table of Contents Chapter 9 Page 9 1 Introduction 9 3 9 1 1 Personnel Qualifications 9 3 9 1 2 Safety Specifications 9 3 9 2 Transport 9 4 9 2 1 Transport U...

Page 464: ...December 2004 Edition Storage Transport epm Page 9 2 Operating Manual CIG compact Automatic Soldering Machine...

Page 465: ...e storage of the machine For the transport relevant technical knowledge and experience in the transporting of heavy machines is necessary 9 1 2 Safety Specifications STOP Pay attention to residual dan...

Page 466: ...ich is between about 380 or 650 kg The insertion location is marked at the factory on the soldering machine or packing Note this marking in order to avoid tilting of the heavy machine and to avoid pos...

Page 467: ...rs If the solder bath is not filled with solder the grippers can be moved into the middle of the machine Lift the machine carefully and check whether the machine retains its equilibrium If that is not...

Page 468: ...December 2004 Edition Storage Transport epm Page 9 6 Operating Manual CIG compact Automatic Soldering Machine...

Page 469: ...ndamentals 10 3 10 1 2 Personnel qualifications 10 3 10 1 3 Safety specifications 10 3 10 2 Environmental Protection Instructions 10 4 10 3 Materials 10 4 10 3 1 Specifications 10 4 10 3 1 1 Sorting 1...

Page 470: ...December 2004 Edition Disposal epm Page 10 2 Operating Manual CIG compact Automatic Soldering Machine...

Page 471: ...ments of environment protection into account These companies are subject to the obligation of reporting Outside of the EU the comparable legal regulations apply In Switzerland the regulations accordin...

Page 472: ...r dismantling the plant into waste groups according to the index of the current European Waste Catalogue EWC This catalogue holds good for all waste regardless of whether it is intended for disposal o...

Page 473: ...of aluminum cover plates locking handles etc electrical material cables motors components electronics material printed circuit boards PC monitors printers glass in display instruments glass panes heat...

Page 474: ...ergy and auxiliary materials electricity compressed air inert gas flux tank If the machine is dismantled on site see Chapter 4 supply sources at site WARNING When closing the fluxer cover ensure that...

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